Time Mark 4052 Data Sheet

TIME MARK is a division of
MODEL 4052
Pump-Down
Controller
4-20mA Input/Scalable Output Seal Fail Monitoring Duplex Pump Alternation Hand-Off-Auto Controls Dual Run-time Meters RS-485/Modbus Communications
DESCRIPTION
The Model 4052 Pump-Down Controller provides total
control for duplex pumping systems. The Model 4052 monitors, controls and displays the liquid level in a tank or reservoir. Maximum selectable depth is from 11.5 ft. to 346 ft.
selected depth. A 24VDC regulated probe supply is included. A Level Simulator is provided to aid in programming these five set points; Low Alarm, Pumps Off, Level 1, Level 2 and High Alarm.
A universal zero to 30 second On Delay can be programmed to prevent outputs from closing due to input fluctuations caused by turbulent conditions. An
additional 4-20mA output with zero and span controls is
provided for a chart recorder or other external device.
Four heavy-duty 10 amp, 120V contacts are provided for pump control and alarm activation. An auto-dialer or
other emergency device can be activated with the SPDT power loss relay. This relay is held open when power is applied.
Pump outputs include duplex alternation as well as
hand-off-auto switches. Pump run-time can be
displayed for each pump with tenth of an hour resolution, up to 99,999.9 hours. The Model 4052 can
be panel-mounted (11 1/8” x 4 5/8) or surface-mounted using the optional surface-mounting kit (Model 4000).
SPECIFICATIONS
MODEL 4052
Input Voltage 120VAC ± 10% 50/60Hz Pwr Consumption 8W max. Signal Input 4-20mA (optional 0-5V), 2 or 3 wire Signal Input Load 250 ohms max. Dead Band 1% of full scale Repeat Accuracy ± 1% of scaled max. (fixed conditions)
Display Type 6 digit red LED display Display Ranges Level: 00.0 to 346 ft
Runtime: zero to 99,999.9 hours Delay: zero to 30 seconds
Display Resolution 1 decimal place Control Contacts 4 SPDT 10A at 120VAC resistive Power Loss Relay 1 SPDT 5A at 120VAC resistive Signal Output Output is factory set to track the 4-20mA input.
Zero and span adjustments are provided: as little as a 2mA change can cause a full swing of
the output. Signal Output Load 300 ohms max. Probe Supply 24VDC regulated Setpoints 3 levels, 2 alarms, all user-adjustable Operating Temp +14º to +122º F Humidity Tolerance 0-97% w/o condensation Enclosure Material 16 gauge steel Termination removable terminal strips Dimensions H: 5.5” W: 12.0” D: 4.75” Weight 6.0 pounds
Agency Approvals UL Recognized (U.S. & Canadian)
DIMENSIONS
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Page 1 of 8 01/2017
© 2017 TIME MARK CORPORATION
TIME MARK is a division of
MODEL 4052
Pump Down Controller
READ ALL INSTRUCTIONS BEFORE INSTALLING, OPERATING OR SERVICING THIS DEVICE.
KEEP THIS DATA SHEET FOR FUTURE REFERENCE.
POTENTIALLY HAZARDOUS VOLTAGES ARE PRESENT AT THE TERMINALS OF THE MODEL 4052.
ALL ELECTRICAL POWER SHOULD BE REMOVED WHEN CONNECTING OR DISCONNECTING WIRING.
DO NOT EXCEED THE OUTPUT OR INPUT RATINGS, AS STATED IN THE SPECIFICATIONS.
PROTECT THE UNIT WITH PROPERLY RATED FUSES.
DO NOT INSTALL IN DAMP OR MOIST AREAS.
THIS DEVICE SHOULD BE INSTALLED AND SERVICED BY QUALIFIED PERSONNEL.
GENERAL SAFETY
Installation Instructions
figure 1. Front Panel Controls
6 digit LED display
A
Indicates display is showing LIQUID LEVEL
B
Indicates display is showing PUMP #1 runtime
C
Indicates display is showing PUMP #2 runtime
D
Switches display between B, C and D
E
Push to enter SET mode
F
Push to INCREASE setting
G
Push to DECREASE setting
H
Indicates display is showing LEVEL 1 setting
I
Indicates display is showing PUMPS OFF setting
J
Indicates display is showing LOW ALARM setting
K
Indicates display is showing LEVEL 2 setting
L
Indicates display is showing HIGH ALARM setting
M
Indicates display is showing ON DELAY setting
N
Controls ZERO setting for 4 to 20mA output
O
Controls SPAN setting for 4 to 20mA output
P
Indicates LOW ALARM ACTIVE (low alarm relay-closed)
Q
Indicates PUMP #1 RUNNING (pump #1 relay-closed)
R
Indicates PUMP #2 RUNNING (pump #2 relay-closed)
S
Indicates HIGH ALARM ACTIVE (high alarm relay-closed)
T
3-position switch HAND-OFF-AUTO Pump #1
U
3-position switch HAND-OFF-AUTO Pump #2
V
Momentary pushbutton
W
engages LEVEL SIMULATOR Controls SIMULATED LEVEL
X
(when SIMULATOR button is engaged)
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Page 2 of 8 01/2017
© 2017 TIME MARK CORPORATION
MODEL 450
3-WIRE
TRANSDUCER
+24VDC
4-20mA
PIN 5
PIN 8
4-20mA
IN
+ -
GND
PIN 4
4-20mA
OUT
+ -
+24VDC
OUT
+ -
GND
GND
4-20mA
IN
+ -
4-20mA
OUT
+ -
+24VDC
OUT
+ -
- EXCITATION (BLK)
+ EXCITATION (RED)
MODEL 456-15
PRESSURE
TRANSDUCER
TIME MARK is a division of
MODEL 4052
Pump Down Controller
figure 2. Back Panel Controls
MOUNTING & WIRING
Mount the Model 4052 Pump-Down Controller in a
panel or suitable enclosure (see Time Mark’s Model 4000 Surface Mount kit).
Referring to the terminal block decals on the unit, and
Figure 2, make the following connections:
SIGNAL INPUT
With a 3-wire 4-20mA transducer (see Time Mark
Model 450) remotely mounted, connect the +24VDC OUT terminal to the voltage input of the transducer
(figure 3). Connect the 4-20mA IN terminals to the loop terminals of the transducer. OBSERVE POLARITY.
figure 3.
Connect a 2-wire transducer (pressure, ultrasonic, etc.) as shown in figure 4.
figure 4.
SIGNAL OUTPUT
The 4-20mA output is proportional to the input signal.
This allows for very accurate remote monitoring of level changes. The factory default is for the output to track the input; that is, a 4mA signal represents 00.0 feet, and a 20mA signal represents 34.6 feet. However, the output can be zeroed and spanned to a specific range, not necessarily the same as the reading on the LED
display. The 4-20mA OUT terminals may be connected to a
remote display or other devices. Connect these terminals as required for your application. OBSERVE
POLARITY of the connections.
RELAY OUTPUTS
SPDT contacts are provided for PUMP 1, PUMP 2, HI­ALARM, LO-ALARM and POWER FAIL relays. Make wiring connections as required.
OPERATING POWER
Connect a chassis ground to the lug marked GND and the terminal marked G.
Connect 120VAC operating power to the terminals
marked L (line) and N (neutral).
11440 Ea s t Pi n e St r e e t
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Page 3 of 8 01/2017
© 2017 TIME MARK CORPORATION
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