Thule TB60 Installation Instructions Manual

TOP-TRACKS WITH BOLTS
SWEDEN
®
CAR RACK SY
STEMS
PARTS INCLUDED
A B C
D E F
H
I
TOOLS REQUIRED (NOT INCLUDED)
A
B
G
M
C
D
E
glissière
description
part number qty.
924-0540-20 938-0500-11
853-5367
951-0520-11
853-5364
853-5373 853-5369-02 853-5369-03
853-0947
853-5374 853-5359-03
853-5360-03-97
853-5361
12 12 24 12 12 12
1 1 1 1 2 2 4
part
screw M5 x 40mm/
A
locking hex nut M5/
B
self adhesive washer M5/
C
steel washer M5/
J
K
L
D
acorn cap/
E
screw end protector/
F
7
⁄32" drill bit/
G
1
⁄8" drill bit/
H
3mm hex key/
I
silicone sealant/
J
track/
K
vinyl roof protector/
L
track end cap/
M
COMPATIBILITY AND RESTRICTIONS
• Installation of Top-Tracks™ requires drilling the roof and permamently installing parts.
• Only install track on fiberglass shells. Not for use on shells manufactured from any other material.
• Tools and some mechanical skills are required. If concerned about installation, have tracks installed by professional installer.
• Not for off road use.
• Do not install if roof has had bodywork.
• Do not install on vehicles with sunroofs.
• Do not install on vehicles with factory racks.
part/
A B C D
E
description/
1
• Place the tracks on the shell, making sure they are parallel and equal distance from the front edge of the shell.
2
Starting at either end of the track, mark the end hole using a fine tip marker, and continue to
• mark every other hole on the track.
3
Remove the tracks
• from the roof.
ear safety glasses
W during installation.
4
Using the
• pilot hole in the center of each of the marks.
5
ear safety glasses
W during installation.
1
8" drill bit supplied, drill a
Carefully blow away debris.
Using the
• a hole into each of the pilot holes.
7
32" drill bit supplied, drill
6
Remove backing from the self adhesive washers and apply to the bottom of the track.
• Only place washers on holes that line up with the holes drilled in the roof.
7
8
Apply silcone into each hole.
With end caps inserted into
• track, position track over the holes and install screws at front and rear.
9
SWEDEN
®
CAR RA
CK SYSTEMS
Put self adhesive washers on to remaining screws and install them in to
• the remaining holes.
10
Inside the shell, place the steel washer and locking hex nut onto the screw.
ROOF/TOIT
11
Tighten all screws using a
• Two people are required for proper installation.
5
⁄16" wrench and the supplied 3mm hex key
To finish the installation there are two options.
.
12
Attach a screw end protector onto
• each screw.
A
Note: For mounting TK1 bases (not included), use all hardware (thick washer
• Cut off the bolt excess length and place an acorn cap onto the nut.
ROOF/TOIT
B
, thin washer, spacer) included with TK1.
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