Thule Big Mouth Rack-Pack 899xt User Manual

Page 1
THULE RACK GUIDELINES
®
When using Thule Load Carriers and accessories, the user must understand the pre­cautions. The points listed below will assist you in using the rack system and will encourage safety.
For quality fits and safety, use only the recommended rack or accessory as stated in Thule’s current Fit Guide. Do not assume a rack will fit, always check the current Fit Guide when obtaining a new vehicle. Use only Thule accessories on Thule Load Carriers. Using other brands will void your warranty.
Do not carry more than 75 kg (165 lbs.) on Thule Load Carriers. Thule Load Carriers do not increase gutter or roof strength. Thule can not warranty loads that exceed this limit. Total load = cargo weight plus weight of accessories used to carry cargo.
Always make sure car doors are open when mounting a roof rack system. Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tight­ened and locked before every trip. Knobs, bolts, screws, straps, and locks must be periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued fastening security.
Check local and state laws governing projection of objects beyond the width of a vehicle. Be aware of the width and height of your cargo since low clearance branches, bridges, and parking garages can affect the load. All cargo will affect the vehicle’s driving behavior. Never drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but not limited to, sail­boards, surfboards, kayaks, canoes, and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle.
Remove your Thule rack and accessories when they are not in use and before entering automatic car washes. Do not attach Thule rack to vinyl tops, T-tops or fiberglass tops or to vehicles not listed in the current Fit Guide.
All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Thule locks are designed to deter vandalism and theft. Remove valuable gear if your vehicle is unattended for an extended period. Place at least one key in the glove compartment. Replacement keys are available only through your Thule dealer.
For safety to your vehicle and rack system, obey all posted speed limits and traffic cautions. Adapt your speed to the conditions of the road and the load being carried.
Do not use Thule load carriers and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow these guidelines or the product’s instructions will void the warranty.
Consult with your Thule dealer if you have any questions regarding the opera­tions and limits of Thule products. Review all instructions and warranty infor­mation carefully.
#
899xt BigMouth™Rack-Pack
PARTS INCLUDED
A
J
R
D
F
E
U
part description part# qty
A upright carrier 753-2390 1 B wheel strap 753-2715 2 C road bike adapter 853-1405 2 D Lever 853-3506 2 E Barrel Nut 853-0446 2 F L-Clamp 853-2087 2 G T-Bolt 853-2040 2 H hex key 853-0930 1 I end cap 853-1436 2 J wheel tray 853-1402-56 1 K carriage bolt 915-0625-11 2 L rectangular washer 853-2154 2 M square bar clamp-on 853-2156 2 N top mounting clamp* 853-5267 4 O bottom mounting clamp* 853-5268 4 P hex nut* 936-0600-11 12 Q tamper proof screw M6* 853-5269 8 R load bar 853-0182-35 1 S rubber pad* 853-5293 1 T tamper proof wrench* 853-5270 1 U square head bolt* 853-2089 2 V spacer* 853-5284 2 W lock cylinder* 2 X locking key* 2 Y change key 1
G
W
X
Y
B
C
H
Q
S
I
M
N
P
U
O
K
L
T
V
THULE U.S.A., 42 SILVERMINE RD.
SEYMOUR CT 06483
501-5318
* NOTE: Parts included for attaching additional bike carrier
MAXIMUM CAPACITY 2 BIKES
Not recommended for ’00- Ford Excursion. For attachment to ’00- Nissan Xterra and ’00 - Nissan Frontier Crew Cab use longer bolts in part bag
#753-2756 (NOT INCLUDED IN #889) available from local Thule dealer.
INSTALLATION INSTRUCTIONS
Page 2
PREASSEMBLY
S W E
D E N
®
12"
(30.5cm)
S W E D
E N
®
PREASSEMBLY
1
• Assemble bolts, square washers, and clamp-ons.
• Attach clamp-ons to included load bar.
• Ribs on bar face up.
• Press nuts into top mounting clamps.
3
• Attach bar assembly to front of rack.
• Assemble bolts and bottom mounting clamp for front bar.
FOR DRIVER’S SIDE MOUNTING
4
• Carrier has been assembled for passenger side mounting. If you wish to mount carrier on the opposite side of vehicle follow steps A and B.
• Tighten snugly.
2
minimum
• Apply rubber pads to bottom mounting clamp.
21”
• Thread top mounting clamps onto bolts.
Do not overtighten.
• Press nuts into bottom mounting clamps.
• Loosen down tube holder assembly on
A
bottom of tray with hex key and slide down to the opposite end of tray.
• Position front edge of down tube holder
B
plate 12” (30.5cm) from the end of the tray and re-tighten.
Page 3
CARRIER INSTALLATION
FRONT AND REAR HARDWARE
5
A
• Slide T bolt into channel under wheel tray.
• Buckle on same side as lock.
• Loosly thread top
C
mounting clamp and spacer onto rear of tray.
B
• Slide strap into tray channel.
6
• Open handle.
• Fasten carrier to the load bars by engaging T-bolt and L-clamp (as illustrated) and turning the mounting lever clockwise. Close the mounting lever back down on the mounting plate. There should be firm pressure when closing the lever. If it is too tight, release tension by pulling the lever back up and turning it counter clock­wise. If it is too loose, pull the lever back up and tight­en the lever clockwise. Close mounting lever.
1
FRONT
2
3
6
D
• Align endcap tabs.
• Snap onto tray.
ATTACH TO RACK
• Install carrier onto bar by sliding it into position. Pull the mounting lever/T-bolt assembly up and out of the way to make sliding onto the load bars easier.
REAR
• Tighten top mounting clamp to tray.
• Assemble bolts and bottom mounting clamp for rear bar.
• Tighten snugly.
24 min.
7
FrontBack
• Install lock.
Page 4
®
BIKE INSTALLATION
3
2
1
8
9
• Release handle from open position. (jaws will clamp downtube)
• Push down on slider.
• Engage handle with slider and close fully.
• Center downtube in middle of jaws.
11
• Turn to lock.
• Locking deters theft of bike and carrier.
SECURE REAR TIRE
12
Slide on adapter.
Mountain bike
10
Make sure handle is fully closed and jaws are secure on bike downtube.
Road bike
COMPATIBILITIES/RESTRICTIONS
No more than 2 bikes can be carried on #899xt.
Installation of #899xt may interfere with full opening of rear hatches.
Only compatible with #589, #599xt, and #525 carriers.
Due to their wind resistance, it is not recommended to carry disk wheels or wheels with covers on Thule bike or wheel carriers.
Failure to properly install, adjust, use, and maintain the quick release mecha­nism on this carrier may result in damage to the vehicle and bike as well as serious personal injury.
Any modification to bike dropouts can cause insufficient fork mount clamping pressure and may result in damage or loss of bike.
Loading...