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IS-- 1143
IS--R2T35J
January 2011
Page 1 of 4
Installation Instructions
35kV Ranger 2 Cable Terminator
For Indoor/Outdoor Applications
Concentric and Jacketed Concentric Neutral Cables
Contents: 2--Silicone Rubber Termination Halves, Lubricant, 2--Strips Grey Silicone Rubber Tape, 2--Strips Sealing Mastic,
2--Gloves, Instruction Sheets.
Optional Contents: Connector, Cable Support Bracket.
DANGER
All apparatus must be de--energized during installation
or removal of part(s).
All apparatus must be installed and operated in
accordance with individual user,local, and national work
rules. These instructions do not attempt to provide for
every possible contingency.
Do not touch or move energized products.
Excess distortion of the assembledproduct mayresult in
its failure.
Inspect parts for damage, rating and compatibility with
mating parts.
FOR MORE INFORMATION ON PARTS, INSTALLATION RATINGS AND COMPATIBILITY, CALL THE NEAREST ELASTIMOLD OFFICE.
This product should be installed only by competent
personnel trained in good safety practices involving
high voltage electrical equipment. These instructions
are not intended as a substitute for adequate training or
experience in such safety practices.
Failure to follow these instructions will result in damage
to the product and serious or fatal injury.
If this product is supplied with a protective shipping
cover(s), remove this shipping cover(s) and replace with
the appropriate HV insulated cap(s) or connector(s)
before submerging or energizing the circuit.
WARRANTY: Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period of two (2) years from the
dateof purchase. Upon prompt notification of any warranted defect,Thomas &Betts will, at its option, repair, replace orrefund thepurchase price. Proof
of purchase is required. Unauthorized modification or improper installation will void all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL
OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MARCHATABILITY OR
FITNESS FOR A PARTICULARPURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITYFOR BREACHOF THEABOVE WARRANTYIS
LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE
LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
IMPORTANT
1. Check contents of package to ensure they are complete
and undamaged.
2. Check all components to ensure proper fit with cable
and/or mating products.
Termination Selection Chart
Catalog
Number
R2T35J2 0.84--1.38 (20--35) 1.72 (45) MAX
R2T35J4
* Confirm Cable Insulation Diameter is with the Range Listed
Dia. Over Insulation
Inches (mm)
1.30--2.10 (35--55)
Dia. Over Jacket
Inches (mm)
2.55 (65) MAX
Concentric Neutral
3. Read entire installation instructions before starting.
4. Have all required tools at hand and maintain cleanliness
throughout the procedure.
Cable Support Bracket (Optional)
Typical 35kV
Cables
1/0--250 Kcmil*
350--1250 Kcmil*
Catalog
Number
B1
B2
B3
Overall Cable
Diameter
.800--1.250
20 -- 32mm
1.100--1.500
28 -- 38mm
1.450--1.950
37 -- 50mm
Bracket
Style
Single
Single
Double
IS--1143
IS--R2T35J
January 2011
Printed in U.S.A.
Jacketed Concentric Neutral (JCN)
8155 T&B Boulevard, Memphis, Tennessee 38125
(800) 888--0211 Fax: (800) 888--0690
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IS--1143
January 2011
Page 2 of 4
STEP 1 Prepare Cable
1. Check to be sure cable size fits within kit range as shown in the Termination Selection Chart, Page 1.
2. Train cable into position and cut to length required for installation. Allow sufficient neutral wire length for grounding connection.
3. Prepare cable using dimensions shown. Be sure to allow for depth of terminal lug. Provide additional exposed
conductor distance to account for growth during crimping of ALUMINUM lugs or connectors as follows:
Cable Size
“X”
1/4” (6mm)
Cable Jacket
#1--350
1/4”(6mm)
2”(50mm)
400--650
1/2”(13mm)
13--1/2”(340mm)
Semi--Con
750--1000
3/4”(19mm)
Barrel Depth
Plus “X”
Mastic
Neutral Wires
FOR CONCENTRIC NEUTRAL CABLE ONLY
Mastic
2--1/4”(57mm)
Bend Neutral Wires Back and Secure as Instructed
4. Using 50% stretch, carefully wrap one (1) band of mastic around the cable jacket 1/4” (6mm) from jacket end as shown.
Position mastic carefully, it also serves as a marker for positioning the terminator. Cut mastic flush, do not overlap.
5. Bend neutral wires back over and press into sealing mastic, secure to cable jacket 4--6” (100--150mm) from cut edge using
vinyl tape or binding wire, see figure below.
6. Using 50% stretch apply a second mastic band over the neutral wires and previously applied mastic. Cut flush, do not overlap.
7. Wrap two half--lapped layers of vinyl tape around mastic seal, carefully maintaining the 1/4” (6mm) dimension, see below.
4--6”(100--150mm)
1/4” (6mm)
13--3/4”(350mm)
Semi--Con
2”(50mm)
Semi--Con
Barrel Depth
Plus “X”
Vinyl Tape or
Binding Wire
Vinyl Tape Over Mastic
Mastic (Under Wires)
2nd Mastic Seal Strip (Over Wires)
STEP 2 Install Lug or Connector
1. The termination assemblies are designedfor use with Elastimold copper or aluminum lugs. If other lugs are used and will not
fit through the termination core, clean the insulation and slide termination on cable before installing lug. Do not remove core
at this time.
2. Position connector/lug and crimp according to directions. Do not crimp the last 1/4” to 3/8” of the connector. Remove excess
oxide inhibitor and sharp crimp flashings following crimping.
1/4” to 3/8” Uncrimped Length
Start of First Crimp
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IS--1143
January 2011
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STEP 3 Clean Cable Insulation and Lug Barrel Using Standard Practice
1. Wipe the cable insulation with an approved solvent. Do not allow solvent to touch semi--con insulation shield.
2. If abrasive must be used:
a. Use on insulation only. Do not use abrasive on semi--con insulation shield.
b. Use only aluminum oxide abrasive; grit 120 or finer.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
STEP 4 Install Termination
1. IMPORTANT: A track resistant moisture seal must be made between termination insulator and lug/connector using gray
silicone rubber tape (contained in kit). Wrap a band of silicone tape around the base of the terminal lug.
a. If barrel diameter is equal to or greater than cable primary insulation, the tape band should not exceed 2 layers.
b. If barrel diameter is smaller than the cable primary insulation, use tape strip to form the tape band equal to
insulation diameter, see below.
2. Cover the edge of the semi--con insulation shield with a liberal coating of silicone grease. On this product the silicone
grease does not serve as a lubricant. It must be used to fill the step at the semi--con cut off.
Silicone Lubricant
Coils
3. On lowertermination with folddown skirt pullloose end of removable core through top of termination until thecore isflush with
bottom of the termination.
Removable core flush with
bottom of the termination
4. Slide the termination body onto the cable align terminator with forward edge of mastic seal, see below. Carefullybegin to
remove core while unwinding, counter--clockwise, starting with the loose end. Make sure the termination body, not the
core, is butted up to the leading edge of the masticseal, see below. Do not push or pull on the termination assembly
while removing the core material.
Align Terminator with Leading
Edge of Mastic Seal
Silicone Tape
Pull Counter--clockwise
Mastic Seal Under
Vinyl Tape
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IS--1143
January 2011
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5. Using second housing, carefully pull core down within 1 coil of bottom. Slide terminator over the cable and carefully pull the
core counterclockwise. Overlap the first terminator 1--1/2” (40mm).
1--1/2”(40mm) Housing Overlap
Pull to Remove Core
Proper gripping of termination and
removal of second core
6. Apply a thin film of silicone lubricant to the skirt and mastic seal area. Do not lubricate skirt tabs. Carefully fold down skirt over
mastic seal.
Apply Silicone Lubricant
Skirt Tab
Silicone Rubber Tape
Fold Down Skirt
7. With termination installed, complete the lug area moisture seal using the remaining gray silicone rubber tape. Overlap the
termination insulator by approximately 1” and extend the tape wrapping over a non--crimped region of the lug/connector barrel
with a half lap configuration, see above.
8. Twist concentric neutral wires together and connect to system ground.
High--K Step should overlap Cable Semi--Con
Silicone Rubber Tape
Not to Exceed 1.5”
9. Confirm that High--K step does not exceed 1.5”.
8155 T&B Boulevard, Memphis, Tennessee 38125
(800) 888--0211 Fax: (800) 888-- 0690
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