Thomas & Betts EYS91-TB Installation Manual

Page 1
Vertical installtion Horizontal installtion
WARNING
CAUTION
1
INSTALLATION INSTRUCTIONS
Sealing fittings
T&B® EYS series
IMPORTANT:
To avoid hazardous or dangerous condition, read and understand all of the instructions and safety information in this instruction sheet.
— NOTICE —
Retain instructions for future reference.
WARNING
De-energize all electrical circuits prior to and during installation and maintenance.
Special instructions:
• Installation should only be conducted by qualified installers in accordance with NEC and any local codes or engineering requirements.
• All mixing containers must be thoroughly cleaned and free of any contamination prior to mixing any compound.
• Take precaution to locate fitting in the exact location specified by all NEC and engineering requirements and/ or all local codes.
• Ensure sealing fitting is free of all debris and foreign material and that it is clean and dry to ensure adhesion of sealing compound.
• Install sealing fitting into conduit system with “Pour Hole” upward and “Cover Hole” and “Pour Hole” easily accessible (See Figure 1). Install conduit ONLY as indicated. Do not install conduit into “Cover Hole” or “Pour Hole”.
• Pull required conductors through sealing fitting ensuring conductor insulation is continuous, and that conductors are clean and dry, and free of nicks or abrasions.
Maximum conductor fill for sealing fittings are listed in the
— NOTICE —
table on page 4.
Conduit bushing end stop
Fill line
Pack fiber
(lower only)
Figure 1
DO NOT USE as a junction box. Do not splice
conductors together inside any sealing fitting.
• Remove “Cover Plug” and “Pour Plug” from sealing fitting. Confirm sealing fitting is securely attached to both conduit runs and that conductors are continuous and undamaged.
T&B® EYS series Sealing Fittings are to be used only with the following Sealing Compound Systems:
Crouse Hinds Chico Crouse Hinds Chico
DO NOT MIX DIFFERENT MANUFACTURERS’
Only use Crouse Hinds Chico
Rigid conduit
Pour hole (upward)
Cover hole
Conduit bushing end stop
Rigid conduit
®
A series Sealing Compound
®
X series Sealing Fiber
SEALING COMPOUND SYSTEMS.
Crouse Hinds Chico
®
A or APX compound.
Cover hole
Pack fiber (2 places)
Rigid conduit
®
X fiber with
Page 2
CAUTION
CAUTION
CAUTION
2
Installation Instructions:
Step 1: Prepare dam as noted below according to orientation:
• Vertical packing sealing fiber – Bundle all conductors into single bundle in center of sealing
fitting. Insert sealing fiber through “Cover Hole” in lower section of sealing fitting and loosely pack around conductor bundle. Sealing fiber cannot be higher than the “Conduit Bushing/End Stop”.
– Completely separate conductors in bundle so that they are
not touching and pack sealing fibers in surrounding spaces. Conductors cannot touch another conductor or inside surfaces of sealing fitting. The sealing fiber cannot be higher than the “Conduit Bushing/End Stop” and dense enough to prevent ingress of liquid sealing compound. All sealing fiber must be confined to the “Conduit Bushing/ End Stop” section of the fitting.
• Horizontal packing sealing fiber – Bundle all conductors into single bundle in center of sealing
fitting. Insert sealing fiber through “Cover Hole” in left and right sections of sealing fitting and loosely pack around conductor bundle. Sealing fiber cannot be beyond “Conduit Bushing/End Stop” inside center section of sealing fitting
– Completely separate conductors in bundle so that they are
not touching and pack sealing fibers in surrounding spaces. Conductors cannot touch another conductor or inside surfaces of sealing fitting. The sealing fiber should not be packed beyond the “Conduit Bushing/End Stop” and dense enough to prevent ingress of liquid sealing compound. All sealing fiber must be confined to “Conduit Bushing/End Stop” section of fitting.
THIS IS NOT AN INSULATING COMPOUND AND MUST NOT BE USED FOR SUCH PURPOSE. DO NOT use compound if it has begun to set. DISCARD and prepare new batch. Keep compound dry. Keep cover closed when not in use
• Prepare sealing compound ONLY at temperatures above 40°F (4°C) and ONLY pour into fittings that have been brought to a temperature above 40°F (4°C). Seals must NOT be exposed to temperature below 40°F (4°C) for at least 72 hours.
• Material hardens and becomes warm to touch. May cause skin, eye and respiratory irritation. DO NOT dispose of in drain.
Step 4: Pour sealing compound
• Pour prepared sealing compound into sealing fitting through “Pour Hole” (Vertical Installations) or “Cover Hole” (Horizontal Installations). Lightly tap on fitting to disperse and level sealing compound in and around sealing fitting and conductors. Fill sealing fitting until sealing compound level is at sealing compound “Fill Line” inside sealing fitting. Never under-fill.
Step 5: Install pour hole plug
• Install “Pour Plug” into sealing fitting “Pour Hole” opening and tighten until secure.
Step 6: Mark the fitting complete
• (Recommended practice) Mark the sealing fitting complete by painting or equivalent method once sealing compound has been poured and cured.
If tool is needed to pack sealing fiber, ONLY use blunt tipped
non-metallic object.
Step 2: Replace cover plug
• Install :Cover Plug” into “Cover Plug” opening and tighten until secure.
Step 3: Prepare sealing compound for Crouse Hinds’ Sealing compound.
Instructions and warnings must be followed.
A) Instructions for use with Crouse Hinds Chico® Sealing Compound:
• Prepare Chico® sealing compound as instructed using a clean mixing vessel for each batch. Mix two part compound to one part cold water by volume. Mixture must be blended immediately to a smooth consistency with no lumps. Do not mix more compound than can be poured in 15 minutes.
B) Instructions for use with Crouse Hinds Chico® APX Sealing Compound:
• Squeeze pouch until inner liquid container breaks. Shake pouch until compound and water are thoroughly mixed. Remove screw cap, insert flexible spout and pour into fitting.
Page 3
WARNING
CAUTION
3
Installation Instructions:
®
For T&B
EYD drain sealing fittings:
• Follow all vertical pour instructions (except as indicated below) for EYS fittings listed on page 2, Steps 1, 3, 4, 5, 6, 7 and Figures 2 and 3 (below).
Avoid contact between the probe and the conductors.
Trade sizes: ½" through 1"
• Install Drain Seal Fittings in conduit run in accordance with applicable codes. Pull conductors through following fill requirements detailed in table on page 4.
• Access inside of Drain Sealing Fitting by removing pipe plug.
• Install drain probe through drain opening and firmly secure probe in place, making sure ‘Thread Protector’ is positioned to eliminate sealing compound from entering threads. Adjust length of probe to ensure that top stem is above anticipated sealing compound level.
Sealing compound must completely surround conductor.
Poured seals must not be disturbed during the “Curing
Period” of the sealing compound (72 hours).
Trade sizes: 1¼" through 4"
• Install drain seal fittings in conduit run in appropriate location in accordance with applicable codes. Pull conductors through following fill requirements detailed in table on page 4.
• Remove large cover plug to access inside of Drain Sealing fitting. Follow all vertical pour instructions for EYS fittings listed on page 2, Steps 1 (vertical) or 2 (horizontal), 3, 4 (orient cover plug with arrow pointing down), 5, 6, 7, and Figures 4 and 5 (below).
• Install drain probe through drain opening and secure, making sure that the ‘Thread Protector’ is positioned to prevent sealing compound from entering threads. Adjust length of probe to ensure top stem is above the anticipated sealing compound level.
Sealing Compound
Pour Plug
Drain Probe
Fiber Dam
Sealing Compound
Cover Plug
Thread Protector
Figure 2 - Ready to use Figure 4 - Poured seal
Sealing Compound
Pour Plug
Thread Protector
Fiber Dam
Sealing Compound
Drain Fitting
Pour Ring
Cover Plug
Fiber Dam
Drain Probe
Figure 3 - Poured seal Figure 5 - Ready to use
Fiber Dam
Page 4
Table - Maximum number of conductors that can be sealed in a fitting
The maximum number of wire (a), (b) that can be sealed in a sealing fitting are as follows:
Size
½ inch ¾ inch 1 inch 1 inch 1½ inch 2 inch 3 inch 3½ inch 4 inch 5 inch 6 inch
AWG
A B A B A B A B A B A B A B A B A B A B A B A B
or MCM
18 16 14 12
10 8 6 4
3 2 1 0
2/0 3/0 4/0
250 300 350 400 500
600 700 750 800 900
1000 1250 1500 175 0 2000
(a) Col. A = Type RFH-2, RH, RHH, RHW, THW, TW, XHHW (AWG14-6), FEPB (AWG6-2) Col. B = FEP, THHN, THWN, TFN, PF, PGF, XHHW, (AWG4-2000MCM), FEPB (AWG14-8) (b) Any combination of these wires are not to exceed 25 percent of the cross section of the conduit for the fitting in which fill may be used.
(c) Based on 25% fill data from NEC 1999, Table C8 Source: UL 886 Table 35.1 Revised April 29,1994
7
11
12
20
12
20
20
33
35
58
49
80
80
131
6
9
10
16
17
27
17
27
30
47
41
64
3
8
6
15
10
24
10
24
18
43
3
6
5
11
8
18
8
18
15
1
4
4
7
7
11
13
20
1
2
2
4
4
6
1
1
1
2
1
1
1
1 1 1
2
1
1
1
1
1
1
1
1 1
7
4
4
2
3
2
3
1
3
1
1
1
1
11111
1 1
1 1 1
13
11
9
7
6
4
5
3
4
3
3
2
3
2
2
1
1
1
1
1
1
1
1
1
1
1
1 1 1
32
20 16
25 21
20
9
9
10
6
8
5
7
4
6
3
4
2
4
2
3
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1 1 1 1 1
58 43
27 16 16
68 41 34
29 16 15
9
12
8
10
7
9
5
7
4
6
3
5
3
4
2
3
2
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1 11111
106
96 71
45 26 23 14
12 10
7 6
5 4 3
3 3 2 2 1
1 1 1 1 1
115
98 58 50 1029076
41
65
22
37
15
23
18
21
16
18
14
15
10
11
9
9
8
8
7
7
6
6
5
5
4
4
3
3
3
3
3
3
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
64 35 23 18
16 14 10 12
11
121 103
100
86
134
58
47
35
32
21
24
18
21
15
19
11
14
13
12
11 9 8
6 5 5 4 4
3 3 3 2 1
1 1 1 1 1
14
9
12
8
10
6
8
5
7
5
6
4
6
4
5
3
4
3
3
3
3
2
3
2
3
1
3
1
1
1
1
1
1
1
1
78 47 29
24 20 15 13
14 12 10
110
60 41 31
28 24 18 16
14 12 10
8
11
7
10
6
10 6 5
4 3 3 3 3
3 2 1 1 1
4
100
94
61
644996
37
31 26 20 16
14 12 10
11 10 10
9
9
8
8
6
6
6
6
5
5
5
5
4
4
4
4
3
3
3
3
2
2
1
1
44 38 29 25
22 19 16
15 15 14 13 11
59
50 42 31 26
22 19 16
15 15 14 13 11
9
9
8
8
8
8
7
7
7
7
6
6
5
5
4
4
4
4
3
3
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suit-
ability of this product for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials
and workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas &
Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unau-
thorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER
WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHATABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST
OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Thomas & Betts Corp. Electrification products Memphis, Tennessee USA
We reser ve the right to m ake technical chang es or mod ify the contents of this document without prior notice. With re­gard to purchase o rders, the agreed par­ticul ars shall prev ail. Thomas & Betts Co rp. does not accept any responsibili ty what­soeve r for potential errors or possible lack of information in this document.
We reser ve all right s in this do cument and in the subject m atter an d illustrati ons con ­tained therei n. Any reprodu ction, disclo­sure to thir d part ies or utiliz ation of its content s – in whole or in pa rts – is forbid den without prior written consent of Thomas & Bett s Corp. Copyright© 2018 Tho mas & Betts Corp.All rights reserved.
tnb.com
Installtion instructions | TA02056 C
Loading...