Page 1
TM
ERG4 COMFORT CRIMP
®
COMPRESSION TOOL WITH SHURE STAKE® MECHANISM
For Installing Ferrules 26-1/0 AWG (0.14-50 mm2)
IMPORTANT:
information in this manual before operating or servicing this tool.
WARNING
KEEP ALL BODY PARTS AWAY FROM DIE NEST
DURING GAGING OR CRIMPING PROCEDURE.
251610
Read and understand all of the instructions and safety
WARNING
HANDLES ARE NON-INSULATING.
DO NOT CRIMP ON HOT ENERGIZED WIRES.
In the event the SHURE STAKE® mechanism must be released, please see Figure 5.
1.0
1.1
Die Set Installation
INSTRUCTIONS FOR USE
1.2
Ferrules 26-1/0 AWG (0.14-50 mm
For Use With
Die Screws
REAR
251610
251610
Insert
Main Axle
1. Remove die screws from frame with supplied torx wrench.
2. Choose an appropriate die set to match wire gauge.
3. Insert die set into frame. Ensure the rear side of die set
faces the main axle of the frame.
4. Install die set screws loosely and close the handles while
ensuring proper alignment of the die halves.
5. Tighten the die screws with supplied torx wrench.
1. Open handles fully.
2. Position ferrule into the
proper nest.
3. Close handles slightly to secure
ferrule. Do not deform ferrule.
4. Insert stripped wire
5. Close handles until the SHURE STAKE
mechanism cycle has been completed.
Figure 1
®
Figure 3Figure 2
2
)
TA04536 D Page 1 of 2
Page 2
251610
1.3
For larger wire and terminal combinations
that require more force to complete the crimp,
it may be useful to press the tool against a
flat work surface (i.e. worktable, floor, etc.) to
gain more leverage. The patent pending Crimp
Assist™ foot helps stabilize the tool during
this type of operation.
Figure 4
CRIMP ASSIST® Foot
251610
FLAT WORK SURFACE
Place
CRIMP ASSIST® foot
flat on surface for
increased leverage.
1.4
Figure 5
SHURE STAKE® Mechanism
WARNING
KEEP ALL BODY PARTS
AWAY FROM DIE NEST
DURING GAGING OR
CRIMPING PROCEDURE.
To release the SHURE STAKE
mechanism, push up on the release bar
until the ratchet teeth are disengaged.
®
1.5
Maintenance
1. Remove dust, moisture, and other contaminants
with a clean brush or a soft, lint-free cloth.
2. DO NOT use on objects that could damage the tool.
3. Make certain all pins, pivot points, and bearing
surfaces are protected with a THIN coat of any good
SAE No. 20 motor oil. DO NOT oil excessively.
4. Keep handles closed when not in use to prevent
objects from becoming lodged in the crimping dies.
5. Store tool in a cool, dry area.
For parts, service, repair and
calibration, contact the ABB Installation Products Inc.
Tool Service Center at 1-800-284-TOOL (8665).
tnb.abb.com (U.S./Latin America)
tnb.ca.abb.com (Canada)
abb.com
Warranty: tnb.abb.com/toolregistration
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With regard
to purchase orders, the agreed particulars
shall prevail. ABB does not accept any
responsibility whatsoever for potential
errors or possible lack of information in this
document.
We reserve all rights in this document and in
the subject matter and illustrations
contained therein. Any reproduction
– in whole or in part – is forbidden without
prior written consent of ABB.
Copyright© 2019 ABB. All rights reserved.
TA04536 D Page 2 of 2
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