Thomas & Betts ERG2001, ERG2003, ERG2007, ERG1255, ERG2006 Instructions For Use Manual

COMFORT CRIMP

®

ERG2001/ERG2003/ERG2007/ERG1255/ERG2006

SHURE STAKE® TOOL

CALIBRATION VERIFICATION

IMPORTANT: Read and understand all of the instructions and safety information in this manual

before operating or servicing this tool.

*See Gaging Table

on Page 2

1.0

1.1

SHURE STAKE

KEEP ALL BODY PARTS AWAY FROM DIE

WARNING

HANDLES ARE NON-INSULATING.

DO NOT CRIMP ON HOT ENERGIZED WIRES.

In the event the SHURE STAKE® MECHANISM must be released, please see Figure 2.

INSTRUCTIONS FOR USE

®

Mechanism

WARNING

NEST DURING GAGING OR CRIMPING

PROCEDURE.

1.2

1. Remove dust, moisture, and other contaminants with
a clean brush or a soft, lint-free cloth.

2. DO NOT use on objects that could damage the tool.

3. Make certain all pins, pivot points, and bearing
surfaces are protected with a THIN coat of any good
SAE No. 20 motor oil. DO NOT oil excessively.

4. Keep handles closed when not in use to prevent
objects from becoming lodged in the crimping dies.

5. Store tool in a cool, dry area.

Maintenance

Figure 1

To release the SHURE STAKE
mechanism, push up on the
release bar until the ratchet
teeth are disengaged.

®

1-1/2

Figure 2

1.3

1. Squeeze handles until jaws are fully closed but before
SHURE STAKE

2. Apply a force gradually at 1-1/2” from end of handles
until SHURE STAKE

3. The force required to release the SHURE STAKE
mechanism should be 35 lbs minimum, 45 lbs.
maximum.

SHURE STAKE® Mechanism Check

®

mechanism releases.

®

mechanism relases, see Figure 2.

®

TA01224 C Page 1 of 2

2.0

GAGING VERIFICATION

NOTE: Calibration verification procedure should be performed whenever damage or suspected damage

has occurred or as often as operation conditions warrant.

2.1

Visual Inspection

Tool must be free of cracks, sharp edges and any other
obvious imperfections that may affect performance
of the tool. Nest area must be free of burrs, dents or
scratches.

TABLE 1

ERG 2001/2003 GAGING

REQUIREMENTS

NEST

RED .100 - .103 #22 - #18

BLUE .117 - .120 #16 - #14

YELLOW .149 - .152 #12 - #10

GAGING

MIN. - MAX.

Wire Size

AWG

TABLE 3

ERG 2006 GAGING

REQUIREMENTS

NEST

RA .078 - .082 #22 - #18

RB .098 - .102 #16 - #14

RZ .063 - .073 #26 - #22

GAGING

MIN. - MAX.

Wire Size

AWG

2.2

Gaging Procedure

1. Wipe die nest before gaging.

2. Swing locator away from nests. (Gages are to be
inserted on this side.)

3. Close handles until SHURE STAKE® mechanism just
trips.

4. Using gage pins, insure that each nest meets the
gaging requirements as specified, see gaging
requirements table.

TABLE 2

ERG 2007 GAGING

REQUIREMENTS

NEST

RED .190 - .196 #8

BLUE .212 - .218 #6

GAGING

MIN. - MAX.

Wire Size

AWG

TABLE 4

ERG 1255 GAGING

REQUIREMENTS

NEST

RED .090 - .094 #22 - #18

BLUE .105 - .110 #16 - #14

YELLOW .152 - .158 #12 - #10

GAGING

MIN. - MAX.

Wire Size

AWG

NOTICE: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change,

modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the
customer shall, therefore, assume all liabilty for any damage or injury caused by said changed, modified or altered tool or improper usage or such tool.

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product
for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated
on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or
refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.

Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER
WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF
REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES.

For parts, service, repair and

calibration, contact the Thomas & Betts

Tool Service Center at 1-800-284-TOOL (8665).

Thomas & Betts Corporation

Memphis, Tennessee

www.tnb.com

TA01224 C Page 2 of 2© 2008 Thomas & Betts. All Rights Reserved.