Thinklogical CFL-3000, CFL-5000, CFL-4000, CFL-6000 Product Installation Manual

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Camera Fiber-Link
Digital Camera Extension System
For models CFL-3000, CFL-4000, CFL-5000 and CFL-6000
Thinklogical, LLC®
100 Washington Street
Milford, Connecticut 06460 U.S.A.
Telephone: 1-203-647-8700 Fax: 1-203-783-9949
www.thinklogical.com
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Copyright Notice
Copyright © 2012. All rights reserved. Printed in the U.S.A. Thinklogical, LLC ®
100 Washington Street
Milford, Connecticut 06460 U.S.A. Telephone: 1-203-647-8700
All trademarks and service marks are the property of their respective owners.
Subject: Camera Fiber-Link Video Extension System - CFL3000, -4000, -5000, -6000 Revision: E, June 2012
Camera Fiber-Link Extender Manual, Rev. E, June, 2012 Page | i
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Table of Contents
1. Introduction 1
1.1 The Logical Solution 1
1.2 The Camera Fiber-Link System 1
1.2.1. Thinklogical® Camera Fiber-Link Models 3
1.2.2. Increased Security 4
1.2.3. Class 1 LASERs 4
2. System Features 5
2.1. General System Features 5
2.2. Hardware Features 6
2.2.1. CFL-3000 6
2.2.2. CFL-4000 7
2.2.3. CFL-5000 8
2.2.4. CFL-6000 9
2.2.5. Power Enhancement Kit (Optional) 9
2.2.6. DIN Rails (Optional) 9
2.3. Technical Specifications 10
3. Connecting the Camera Fiber-Link 12
3.1 Types of Connections 12
3.1.1. Fiber Cable 12
3.1.2. Digital Video Camera Side 12
3.1.3. Digital Video Frame Grabber Side 12
3.1.4 Serial Port 12
3.1.5 Camera Control 14
3.2. AC Power 14
3.2.1. Standard Version: 5V-12V 14
3.2.2. Industrial Version: 12V-24V 15
4. Order of Installation Events 15
4.1 CFL-3000 16
4.2 CFL-4000 17
4.3 CFL-5000 18
4.4 CFL-6000 19
5. Regulatory & Safety Compliance 20
5.1 Safety Requirements 20
5.1.1. Symbols Found On Our Products 20
5.1.2. Product Serial Number 20
5.1.3. Connection to the Product 20
5.2 Regulatory Compliance 20
5.2.1. North America 20
5.2.2. Australia & New Zealand 20
5.2.3. European Union 21
5.2.3.1. Declaration of Conformity 21
5.2.3.2. Standards With Which Our Products Comply 21
5.3 Supplementary Information 21
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6. How to Contact Us 22
6.1 Customer Support 22
6.1.1 Website 22
6.1.2 Email 23
6.1.3 Telephone 23
6.1.4 Fax 23
6.2 Product Support 24
6.2.1 Warranty 24
6.2.2 Return Authorization 24
6.2.3 Our Address 24
Table 1 Available Models 3 Table 2 Technical Specifications 10
Figure 1 Camera Fiber-Link and Cabling Application Drawing 2 Figure 2 Top & side views of CFL-3000 6 Figure 3 Top & side views of CFL-4000 7 Figure 4 Top & side views of CFL-5000 8 Figure 5 Top & side views of CFL-6000 9
Figure 6 Serial Port (RJ45) Connections 13 Figure 7 5V-12V Power Supply 14 Figure 8 12V-24V Power Supply 15 Figure 9 CFL-3000 Quick Start Diagram 16 Figure 10 CFL-4000 Quick Start Diagram 17
Figure 11 CFL-5000 Quick Start Diagram 18 Figure 12 CFL-6000 Quick Start Diagram 19 Figure 13 DB9/RJ45 Adapter Pin-outs 32 Figure 14 CFL Mounting Template 35
Appendix A Camera and Frame Grabber Compatibility Chart 26 Appendix B DB9/RJ45 Adapter Pin-outs 32 Appendix C Maximum Distances for Fiber Types 33 Appendix D Camera Fiber-Link Mounting Template 34
.
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1. Introduction
CAMERA
®
BEFORE STARTING ANY PROCEDURE, IT IS RECOMMENDED
THAT YOU READ THE INSTRUCTIONS THOROUGHLY!
1.1. The Logical Solution
Process and machine monitoring, safety, security and surveillance applications often require that remote cameras be positioned far from their controlling computers. Long distance image transmission, security and resolution are top priorities in these and many other environments. That’s why we’ve developed the Thinklogical® Camera Fiber-Link Extension System with the Camera-Link® standard for high performance digital cameras and frame grabbers.
1.2. The Camera Fiber-Link System
The Camera Fiber-Link System uses a Camera Side Unit and a Frame Grabber Side Unit that are connected by duplex, multi-mode fiber optic cables, allowing Camera Link video support up to 350 meters (1150 feet) from the host computer with no loss of signal or resolution and without the use of amplifiers or repeaters of any kind. With industrial enhancements such as a threaded screw­lock input for standard 5V-12V input power, or for our 12V-24V input power, designed for rugged industrial environments, the Camera Fiber-Link System is ideal for any application.
Conventions Used In This Manual
As you read this manual you will notice certain conventions that bring your attention to important information. These are Notes and Warnings. Examples are shown below.
Note: Important Notes appear in blue text preceded by a yellow exclamation
point symbol, like this.
A note is meant to call the reader’s attention to helpful information at a point in the text that is relevant to the subject being discussed.
Warning! Warnings appear in red text, followed by blue text, and preceded by a
red stop sign, like this.
A warning is meant to call the reader’s attention to critical information at a point in the text that is relevant to the subject being discussed.
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CABLING: 50/125 um or 62.5/125 um, LC, SC or ST-type connector CBL-000001-002M (CAT5) CBL-000007-002M (MDR-26 M to M) PWR-000022-R (AC to DC Converter-Standard +5VDC)
Figure 1: Thinklogical® Camera Fiber-Link-4000 Cabling Application Drawing
The Camera Fiber-Link System from Thinklogical® allows the placement of a digital camera up to 350 meters (1150 feet) from the controlling computer without loss of resolution. Traditional copper cables are typically limited to 10 meters (32.81 feet) or less in such applications.
Each Base or Medium/Full Camera Fiber-Link System includes a transmitter and receiver chassis connected by multi-mode fiber optic cables at ports L1 and L2.* The Medium/Full System requires a third, multi-mode fiber optic cable at port L3. The Frame Grabber unit connects directly to the computer and the Camera unit connects directly to the digital camera, each with a 2 meter Camera Link MDR-26 male-to-male cable (both included).
Note: 350 meters (1150 feet) is the standard maximum distance for a continuous 50/125, 1000 MHz-km fiber. See Appendix D (pg. 34) for the maximum allowable distances of other fiber types.
*The multi-mode fibers used with the CFL-4000 must be of equal length.
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1.2.1. Thinklogical® Camera Fiber-Link Models
Part Number
Description
CFL-3000
CFL-000S03-SCRX
Camera Fiberlink 3000, Frame Grabber, Single Mode, SC/APC
CFL-000S03-SCTX
Camera Fiberlink 3000, Camera, Single Mode, SC/APC
VOP-S05
Camera Fiberlink 3000 Optics Option for TX or RX, Single Mode, Dual Fiber, 40km
CFL-000M03-LCRX
Camera Fiberlink 3000, Base Frame Grabber Side, Multi-Mode, LC
CFL-000M03-LCTX
Camera Fiberlink 3000, Base Camera Side, Multi-Mode, LC
CFL-000M03-SCRX
Camera Fiberlink 3000, Base Frame Grabber Side, Multi-Mode, SC
CFL-000M03-SCTX
Camera Fiberlink 3000, Base Camera Side, Multi-Mode, SC
CFL-000M03-STRX
Camera Fiberlink 3000, Base Frame Grabber Side, Multi-Mode, ST
CFL-000M03-STTX
Camera Fiberlink 3000, Base Camera Side, Multi-Mode, ST
VOP-M04
Camera Fiberlink 3000 Optics Option for TX or RX, Multi-Mode, Dual Fiber, 50M, 350M or 1000M, LC
VOP-M01
Camera Fiberlink 3000 Optics Option for TX or RX, Multi-Mode, Dual Fiber, 50M, 350M or 1000M, SC or ST
CFL-4000
CFL-000S04-SCRX
Camera Fiberlink 4000, Full Frame Grabber, Single Mode, SC/APC
CFL-000S04-SCTX
Camera Fiberlink 4000, Full Frame Grabber, Single Mode, SC/APC
VOP-S05
Camera Fiberlink 4000 Optics Option for TX or RX, Single Mode,3 Fibers, 40km
CFL-000M04-LCRX
Camera Fiberlink 4000, Full Frame Grabber Side, Multi-Mode, LC
CFL-000M04-LCTX
Camera Fiberlink 4000, Full Camera Side, Multi-Mode, LC
CFL-000M04-SCRX
Camera Fiberlink 4000, Full Frame Grabber Side, Multi-Mode, SC
CFL-000M04-SCTX
Camera Fiberlink 4000, Full Camera Side, Multi-Mode, SC
CFL-000M04-STRX
Camera Fiberlink 4000, Full Frame Grabber Side, Multi-Mode, ST
CFL-000M04-STTX
Camera Fiberlink 4000, Full Camera Side, Multi-Mode, ST
VOP-M05
Camera Fiberlink 4000 Optics Option for TX or RX, Multi-Mode, 3 Fibers, 50M, 350M or 1000M, LC
VOP-M02
Camera Fiberlink 4000 Optics Option for TX or RX, Multi-Mode, 3 Fibers, 50M, 350M or 1000M, SC or ST
CFL-5000
CFL-000S05-SCRX
Camera Fiberlink 5000, Industrial Frame Grabber, Single Mode, SC/APC
CFL-000S05-SCTX
Camera Fiberlink 5000, Industrial Frame Grabber, Single Mode, SC/APC
VOP-S08
Camera Fiberlink 4000 Optics Option for RX, Single Mode, 3 Fibers, 40km
CFL-000M05-LCRX
Camera Fiberlink 5000, Industrial Dual Base Frame Grabber Side, Multi-Mode, LC
CFL-000M05-LCTX
Camera Fiberlink 5000, Industrial Dual Base Camera Side, Multi-Mode, LC
CFL-000M05-SCRX
Camera Fiberlink 5000, Industrial Dual Base Frame Grabber Side, Multi-Mode, SC
CFL-000M05-SCTX
Camera Fiberlink 5000, Industrial Dual Base Camera Side, Multi-Mode, SC
CFL-000M05-STRX
Camera Fiberlink 5000, Industrial Dual Base Frame Grabber Side, Multi-Mode, ST
CFL-000M05-STTX
Camera Fiberlink 5000, Industrial Dual Base Camera Side, Multi-Mode, ST
VOP-M05
Camera Fiberlink 5000 Optics Option for TX or RX, Multi-Mode, 3 Fibers, 50M, 350M or 1000M, LC
VOP-M02
Camera Fiberlink 5000 Optics Option for TX or RX, Multi-Mode, 3 Fibers, 50M, 350M or 1000M, SC or ST
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CFL-6000
CFL-000S06-SCRX
Camera Fiberlink 6000, High Speed Dual Base Frame Grabber, Single Mode, SC/APC
VOP-S15
Camera Fiberlink 4000 Optics Option for TX or RX, Single Mode, 4 Fibers, 40km
CFL-000M06-LCRX
Camera Fiberlink 6000, High Speed Dual Base Frame Grabber Side, Multi-Mode, LC
CFL-000M06-SCRX
Camera Fiberlink 5000, High Speed Dual Base Frame Grabber Side, Multi-Mode, SC
CFL-000M06-STRX
Camera Fiberlink 5000, High Speed Dual Base Frame Grabber Side, Multi-Mode, ST
VOP-S17
Camera Fiberlink 6000 Optics Option for TX or RX, Multi-Mode, 4 Fibers, 50M, 350M or 1000M, LC
VOP-S16
Camera Fiberlink 6000 Optics Option for TX or RX, Multi-Mode, 4 Fibers, 50M, 350M or 1000M, SC or ST
CLASS 1 LASERS do not require any special precautions under conditions of normal use.
Table 1: Available Models
To complement its line of Camera Fiber-Link extenders, Thinklogical® also offers high perform­ance USB 2.0 and Firewire 800 Camera Extenders. To contact a Thinklogical® sales represent­ative for details, see the “How to Contact Us” section of this manual (pg. 22).
1.2.2. Increased Security
Thinklogical’s® Camera Fiber-Link Systems are designed for high-resolution camera extension applications. The ability to position the cameras far from the CPU allows better control and security for your source equipment, which is especially important in applications where the cameras must be located in harsh, industrial or non-secured environments.
Remote Mounting
Each Camera Fiber-Link module can be used as a desk top or wall-mounted device. Mounting centers are provided with keyhole slots.
(For vertical wall-mounting, it is recommended that you orient the unit with the fiber cables and power connector at the top and MDR-26 and RJ45 connectors at the bottom.)
A mounting template is provided in Appendix D (pg. 34) for your convenience.
1.2.3. Class 1 LASERs
The Camera Fiber-Link system is designed and identified as a Class 1 LASER product.
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2. Product Features
2.1 System Features
Each Camera Fiber-Link System includes the following features:
Supports all Camera-Link base (to full) configurations with pixel clocks 20-85 MHz Supports 1 dual-base or 2 individual-base cameras (CFL-5000 and CFL-6000) Fiber Count: CFL-3000 – 2 fibers
CFL-4000 – 3 fibers CFL-5000 – 3 fibers CFL-6000 – 4 fibers
Extend camera signals up to 350 meters (1150 feet) using standard multi-mode fiber Transparent Camera-Link® operation Compact design: Units are self-contained and do not require user adjustments
HOUSING DIMENSIONS: 8.875 long x 5.44” wide x 1.19 high
(225.425 mm x 138.13 mm x 30.16 mm high)
Signal transmission via fiber optic cable – no RF interference Serial Port (RJ45) with RS-232 Interface Class 1 laser product Screw lock (threaded) power connector Chassis ground post Compatible with users own DC input Customer supplied power 5V-12V
Power Enhancement Kit (optional)
Customer supplied power 12V-24V
Industrial Enhancement Kit (optional)
DIN rail connectors for mounting
Indicator LEDs
The Green LED near the power connector is lit when appropriate power is
connected to the power in port.
The Red LED is lit solid (near the camera link connectors) when there is a loss of
signal on the fiber.
The Red LED blinks if the fiber is installed properly but there is no clock from the
camera present.
The Red LED is OFF when the unit is receiving appropriate signals.
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2.2. Hardware Features
L1
L2
CAMERA
CAMERA FIBER-LINK®
Digital Camera Extension System CFL- 3000
HI-SPEED BASE FRAME GRABBER SIDE
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FRAME
GRABBER
SERIAL
L2
L1
CAMERA
CAMERA FIBER-LINK®
Digital Camera Extension System CFL- 3000
HI-SPEED BASE CAMERA SIDE
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CAMERA SERIAL
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2.2.1. CFL-3000
The CFL-3000 Extender supports camera signals and serial connections (both the SerTFG and
SerTC within the MDR cable, and three pairs of RS-232 lines). The CFL-3000 supports Base configurations and requires two fibers. Each unit is housed in a compact, metal enclosure (7.00 x 5.44” x 1.19”). The CFL-3000 is available with SC-, ST- or LC-type fiber optic connectors.
Figure 2: CFL-3000 Camera Side (CFL-000M03-SCTX) and Frame Grabber Side (CFL-000M03-SCRX)
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2.2.2. CFL-4000
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The CFL-4000 Extender supports camera signals and serial connections (both the SerTFG and
SerTC within the MDR cable, and three pairs of RS-232 lines). The CFL-4000 supports Full/Medium/Base configurations and requires three fibers. Each unit is housed in a compact, metal chassis (7.00” x 5.44” x 1.19”). The CFL-4000 is available with SC-, ST- or LC-type fiber optic connectors.
Figure 3: CFL-4000 Camera Side (CFL-000M04-SCTX) and Frame Grabber Side (CFL-000M04-SCRX)
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2.2.3 CFL-5000
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The CFL-5000 Extender supports camera signals and serial connections (both the SerTFG and
SerTC within the MDR cable, and three pairs of RS-232 lines). The CFL-5000 supports one or two base Camera-Link cameras or one dual-base Camera-Link camera configurations. Each unit is housed in a compact, metal enclosure (7.00” x 5.44” x 1.19”). The CFL-5000 is available with SC­(standard), ST- or LC-type fiber optic connectors.
Figure 4: CFL-5000 Camera Side (CFL-000M05-SCTX) and Frame Grabber Side (CFL-000M05-SCRX)
Each CFL-5000 configuration requires three fibers. The Camera Side Unit receives data from each camera and converts the data into optical signals. These signals are sent to the CFL-5000 Frame Grabber Side Unit, which in turn converts the optical signals into video data and sends them to the one dual-base frame grabber (CPU).
Camera Fiber-Link Extender Manual 8 Rev. E, June 2012
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