Thermos EXPRESS 465630503, Grill2Go Express Owner's Manual
WARNING
CAUTION
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.
Failure to follow all manufacturer’s instructions could
result in fire or explosion which could cause property
damage, personal injury or death.
Grill2Go-Express-E / 36-6047-050-208 (04-30-03)
Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.
Model Number 465630503
Owner’s Manual
Assembly, Operation,
Use and Care
®
2 • Grill2Go Express
DANGER
WARNING
CAUTION
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP tank not connected for use shall not be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all
of the messages found throughout the manual.
Grill2Go Express • 3
LP (Liquefied Petroleum Gas)
• For Your Safety
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
Is nontoxic, odorless and colorless when produced. , LP gas has been
given an odor (similar to rotten cabbage) so that it can be smelled.
CAUTION
For residential use only. Do not use for commercial cooking.
Call Grill Service Center for Help and Parts
• 1-800-435-5194 1-800-387-6057
Installation Safety Precautions
•
• National Fuel Gas
Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code
NFPA/ANSI 58.
This product is subject to patents pending in the U.S. and other countries.
If you need help or warranty parts call U.S., CAN, or send a
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
• To order non-warranty replacement parts or accessories
call 1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.
This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be
used. Replacement parts must be those specified by the manufacturer.
Grill installation must conform with local codes, or in their absence with
or . Handling
and storage of LP cylinders must conform to LP Gas Code Grill is not to be
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel
supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for
use in any other location. Modification will result in a safety hazard.
(grill cover, 4’ adapter hose, carrying
case)
IMPORTANT: Fill out the warranty information below.
Model Number
Serial Number (on grill)
Date Purchased
4 • Grill2Go Express
Warranty
THERMOS GRILLS
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Thermos warrants to the original consumer-purchaser that this product shall be free from
defects in workmanship and materials under normal and reasonable use and correct
assembly (If assembled by consumer-purchaser) as follows:
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;
excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;
(3) All other parts, for a period of one (1) year from date of purchase.
Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of
any obligation under this limited warranty, you should write to:
Thermos may require reasonable proof of purchase and we suggest you keep your receipt.
In the state of California only, if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Thermos will refund the purchase price paid for
the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take
the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. This
warranty does not include the cost on any inconvenience or property damage due to failure of
the product and does not cover damage due to misuse, abuse, accident, damage arising out of
transportation of the product, or damage incurred through commercial use of the product. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. Neither dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise remedies in addition to or
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the
above l imitations or exclusions may not apply to you. The warranty gives you specific legal
rights and may also have other rights which vary from state to state.
Grill2Go Express • 5
For Your Safety.............................................................2
Safety Symbols
LP (Liquefied Petroleum Gas) .................................................3
Grill Service Center
Installation Safety Precautions
Warranty Information
Warranty ..................................................................4
Table of Contents ...........................................................5
Parts Lists and Diagrams .................................................6–8
Assembly..............................................................9–15
Use & Care ...........................................................16–30
1 lb. Disposable Propane Cylinder ..........................................16
20 lb. Refillable Propane Cylinder ......................................17–20
Safe Use of Your Grill ....................................................21
Safety Tips .............................................................22
Lighting Instructions .................................................23–24
Cleaning and Storing .................................................25–26
Food Safety.............................................................27
Troubleshooting ...........................................................28
Table of Contents
6 • Grill2Go Express
Parts List and Diagram – Grill Lid
Key Qty. Description Part No.
A 1 Lid 65-6047-063-202
B 2 Upper Hinge 65-6047-093-200
C 1 Handle Assembly 69-6047-057-200
D 1 Upper Latch 65-6047-096-200
E 1 Heat Shield 21-6047-082-201
F 1 Torsion Bar 65-6047-110-200
Key Qty. Description Part No.
1 1 Coach Bolt 41-9000-570-000
2 2 Coach Bolt 41-9000-589-000
3 1 Washer 42-9000-390-000
4 3 Spring Washer 42-9000-381-000
5 3 Nut 43-9000-034-000
6 4 Spring Washer 42-9000-380-000
7 2 Side Spacer 13-6047-397-200
8 1 Center Spacer 13-6047-399-200
9 2 Self-Tap Screw 41-9000-278-000
10 2 Self-Tap Screw 41-9000-334-000
11 4 Self-Tap Screw 41-9000-355-000
12 2 Washer 42-9000-349-000
13 2 Machine Screw 41-9000-709-000
14 2 Nut 43-9000-005-000
15 2 Spring Washer 42-9000-307-000
16 4 Side Spacer Pin 13-6047-398-200
A
B
C
D
E
F
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
G
Grill2Go Express • 7
Parts List and Diagram – Grill Bottom and Burner System
Key Qty. Description Part No.
G 1 Ignitor Wire 69-6047-332-200
H 1 Regulator Lock 69-6047-340-200
I 1 Grate 65-6047-339-200
J 1 Collector Box 21-6047-338-200
K 1 Burner 69-6047-029-200
L 1 Lower Heat Shield 21-6047-023-201
M 2 Lower Hinge 65-6047-095-200
N 1 Grill Bottom 65-6047-064-204
O 1 Grease Bottle 11-6047-020-200
P 1 Grease Bottle Rib 11-6047-085-200
Q 1 Grease Bottle Lid 13-6047-059-200
R 1 Lower Latch 65-6047-094-200
S 1 Heat Indicator 69-6047-013-200
T 1 Sight Glass 69-6047-018-200
U 1 Ignitor 69-6047-014-200
Key Qty. Description Part No.
17 2 Self-Locking Ring 42-9000-368-000
18 4 Self-Tap Screw 41-9000-355-000
19 2 Hinge Pin 41-6047-025-200
20 1 Machine Screw 41-9000-088-000
21 1 Nut 43-9000-005-000
22 4 Self-Tap Screw 41-9000-334-000
23 1 Washer 42-9000-307-000
G
H
I
J
K
L
23
M
N
O
P
Q
R
S
T
U
V
W
X
22
21
20
19
18
17
Y
Z
Key Qty. Description Part No.
V 1 Regulator/Valve 69-6047-031-200
W 1 Side Shelf - Left 69-6047-008-200
X 1 Side Shelf - Right 69-6047-009-200
Y 1 Latch Clasp 11-6047-012-200
Z 1 Venturi Guard 21-6047-024-200
AA 1 Ignitor Shield 21-6047-400-200
AA
8 • Grill2Go Express
Parts List and Diagram – Plinth and Legs
Key Qty. Description Part No.
BB 1 Plinth 64-6047-359-20
CC 1 Leg - Left 11-6047-036-20
DD 1 Leg - Right 11-6047-037-202
EE 1 Leg Latch 21-6047-394-200
FF 1 Square Washer 21-6047-419-200
GG 4 Leveling Blocks 11-6047-065-200
HH 1 Match-Light Stick 63-6047-369-200
II 2 Wheel 69-6047-403-200
JJ 1 Axle 24-6047-404-200
KK 2 Handle Arm 21-6047-406-200
LL 1 Handle 21-6047-405-200
MM 1 Handle Hub Front-LR 11-6047-401-200
NN 1 Handle Hub Rear-RR 11-6047-402-200
OO 2 Handle Cap 11-6047-407-200
Key Qty. Description Part No.
24 4 Plastic Fasteners 11-6047-033-200
25 4 Stand Offs 13-6047-026-200
26 4 Coach Bolt Bracket 21-6047-021-200
27 1 Stopper/Left Rear 22-6047-102-200
28 1 Stopper/Left Front 22-6047-103-200
29 1 Stopper/Right Rear 22-6047-104-200
30 1 Stopper/Right Front 22-6047-105-200
31 2 Washer 42-9000-391-000
32 2 Coach Bolt 41-9000-588-000
33 1 Coach Bolt 41-9000-570-000
34 5 Nut 43-9000-034-000
35 16 Stand Off Pin 13-6047-088-200
36 2 Long Screw 41-9000-694-000
37 4 Handle Hub Screw 41-9000-725-000
38 2 Short Screw 41-9000-728-000
39 2 Barrel 41-9000-729-000
40 2 Coach Bolt 41-9000-721-000
41 2 Bushing 11-6047-408-200
BB
CC
DD
EE
FF
GG
24
25
26
27
28
29
30
31
32
33
34
35
HH
II
JJ
KK
MM
NN
36
37
38
39
OO
LL
40
41
Grill2Go Express • 9
Assembly
Your grill will require some assembly. You will need two flat or Phillips-head
screwdrivers. The Grill2Go™ Express is packaged in three major components.
Additional parts are stored beneath grill lid. Remove all protective packaging and
product information cards before assembly.
™
NOTE: The rubber spacers on the
grill lid help to protect the non-stick
cooking surface and should not be
removed.
Plinth
Legs
Grill
Spacer
Graphics
in front
Larger leg opening to right
side during assembly.
Plinth is designed to fit into
slots at each corner of legs.
Plinth will only fit into legs
correctly and easily when
assembled as shown.
10 • Grill2Go Express
1. Assemble FRONT handle hub to leg as shown below.
a. Insert “foot” into large hole.
b. Press hub flat against leg.
c. Align coach bolt hole with hole in aluminum block.
d. Push long coach bolt through aluminum block on the back side of leg.
e. Permanently attach hub to leg with two self-tapping handle hub screws. DO NOT
OVERTIGHTEN SCREWS. Stripping may occur.
Long coach bolt passes completely
through holes in plinth and leg.
Front Handle Hub (Part MM)
Handle Hub
Screw
Foot
Graphics In Front
2. Assemble REAR handle hub to leg by repeating steps 1a–1e.
Graphics In Front
Long coach bolt passes completely
through holes in plinth and leg.
Rear Handle
Hub
(Part NN)
Foot
Handle
Hub Screw
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