®
N
Model Numbers 465611003 and 465621303
Owner’s Manual
Assembly, Operation,
Use and Care
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Installer/assembler: Leave these instructions with consumer. Consumer: Keep this manual for future reference.
WARNING
Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
CAUTION
Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.
Grill2Go-VA-E / 36-6047-050-200 (04-02-03)
WARNING
FOR YOUR SAFETY
1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2.An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, immediately call your gas supplier or your fire department.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
2 • Grill2Go
LP (Liquefied Petroleum Gas)
•Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when mixed with air.
CAUTION
For residential use only. Do not use for commercial cooking.
Call Grill Service Center for Help and Parts
•If you need help or warranty parts call 1-800-241-7548 U.S., 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
•To order non-warranty replacement parts or accessories (grill cover, 4’ adapter hose, carrying case) call 1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.
Installation Safety Precautions
•This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be used. Replacement parts must be those specified by the manufacturer.
•Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58. Grill is not to be installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
•This grill is safety certified for use in the United States and Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
This product is subject to patents pending in the U.S. and other countries.
IMPORTANT: Fill out the warranty information below.
Model Number
Serial Number (on grill)
Date Purchased
Grill2Go • 3
Warranty
Thermos warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (If assembled by consumer-purchaser) as follows:
(1)The aluminized top and bottom for a period of three (3) years from date of purchase; excluding the paint finish;
(2)The burner/venturi assembly for a period of three (3) years from date of purchase;
(3)All other parts, for a period of one (1) year from date of purchase.
Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of any obligation under this limited warranty, you should write to:
THERMOS GRILLS
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Thermos may require reasonable proof of purchase and we suggest you keep your receipt. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or Thermos will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty. This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does not cover damage due to misuse, abuse, accident, damage arising out of transportation of the product, or damage incurred through commercial use of the product. ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Neither dealers nor the retail establishment selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above. Thermos' maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer-purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above l imitations or exclusions may not apply to you. The warranty gives you specific legal rights and may also have other rights which vary from state to state.
4 • Grill2Go
Table of Contents
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols
LP (Liquefied Petroleum Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Grill Service Center
Installation Safety Precautions
Warranty Information
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts Lists and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 8
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 13
Use & Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 – 28
1 lb. Disposable Propane Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 20 lb. Refillable Propane Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 – 18 Safe Use of Your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 – 22 Cleaning and Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 – 24 Food Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grill2Go • 5
Parts List and Diagram – Grill Lid
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C |
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Key |
Qty. |
Description |
Part No. |
Key |
Qty. Description |
Part No. |
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A |
1 |
Lid |
65-6047-063-204 |
1 |
1 |
Coach Bolt |
41-9000-570-000 |
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B |
2 |
Upper Hinge |
65-6047-093-200 |
2 |
2 |
Coach Bolt |
41-9000-589-000 |
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C |
1 |
Handle Assembly |
69-6047-057-200 |
3 |
1 |
Washer |
42-9000-390-000 |
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D |
1 |
Upper Latch |
65-6047-096-200 |
4 |
3 |
Spring Washer |
42-9000-381-000 |
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E |
1 |
Heat Shield |
21-6047-082-200 |
5 |
3 |
Nut |
|
43-9000-034-000 |
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F |
1 |
Torsion Bar |
65-6047-110-200 |
6 |
4 |
Spring Washer |
42-9000-380-000 |
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7 |
2 |
Side Spacer |
13-6047-397-200 |
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Included in Model 465621303 |
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8 |
1 |
Center Spacer |
13-6047-399-200 |
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Qty. |
Description |
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Part No. |
9 |
2 |
Self-Tap Screw |
41-9000-278-000 |
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1 |
4’ Adapter Hose |
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4187018 |
10 |
2 |
Self-Tap Screw |
41-9000-334-000 |
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1 |
Thermos Can Holder |
5991877 |
11 |
4 |
Self-Tap Screw |
41-9000-355-000 |
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12 |
2 |
Washer |
42-9000-349-000 |
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13 |
2 |
Machine Screw |
41-9000-585-000 |
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14 |
2 |
Nut |
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43-9000-005-000 |
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15 |
2 |
Spring Washer |
42-9000-307-000 |
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16 |
4 |
Side Spacer Pin |
13-6047-398-200 |
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6 • Grill2Go
Parts List and Diagram – Grill Bottom and Burner System
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K |
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23 |
S |
T |
U |
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AA |
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Y |
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Key Qty. Description |
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Part No. |
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Key Qty. Description |
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Part No. |
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G |
1 |
Ignitor Wire |
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69-6047-332-200 |
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V |
1 |
Regulator/Valve |
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69-6047-031-200 |
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H |
1 |
Regulator Lock |
69-6047-340-200 |
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W |
1 |
Side Shelf - Left |
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69-6047-008-200 |
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I |
1 |
Grate |
|
65-6047-339-200 |
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X |
1 |
Side Shelf - Right |
69-6047-009-200 |
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J |
1 |
Collector Box |
21-6047-338-200 |
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Y |
1 |
Latch Clasp |
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11-6047-012-200 |
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K |
1 |
Burner |
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69-6047-029-200 |
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Z |
1 |
Venturi Guard |
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21-6047-024-200 |
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L |
1 |
Lower Heat Shield |
21-6047-023-201 |
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AA |
1 |
Ignitor Shield |
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21-6047-400-200 |
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M |
2 |
Lower Hinge |
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69-6047-048-200 |
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N |
1 |
Grill Bottom |
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65-6047-064-204 |
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Key |
Qty. Description |
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Part No. |
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O |
1 |
Grease Bottle |
11-6047-020-200 |
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17 |
2 |
Self-Locking Ring |
42-9000-368-000 |
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P |
1 |
Grease Bottle Rib |
11-6047-085-200 |
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18 |
4 |
Self-Tap Screw |
|
41-9000-355-000 |
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Q |
1 |
Grease Bottle Lid |
13-6047-059-200 |
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19 |
2 |
Hinge Pin |
|
41-6047-025-200 |
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R |
1 |
Lower Latch |
|
65-6047-094-200 |
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20 |
1 |
Machine Screw |
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41-9000-088-000 |
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S |
1 |
Heat Indicator |
69-6047-013-200 |
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21 |
1 |
Nut |
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43-9000-005-000 |
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T |
1 |
Sight Glass |
|
69-6047-017-200 |
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22 |
2 |
Self-Tap Screw |
|
41-9000-334-000 |
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U |
1 |
Ignitor |
|
69-6047-014-200 |
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23 |
1 |
Washer |
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42-9000-307-000 |
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Grill2Go • 7
Parts List and Diagram – Plinth and Legs
27 |
HH |
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35
25 
CC
29
26
BB 30
28 |
31 |
32 |
24 
34
33
I I
DD 
EE
GG
Key Qty. |
Description |
Part No. |
Key Qty. |
Description |
Part No. |
||
BB |
1 |
Plinth |
64-6047-359-203 |
24 |
4 |
Leg Fasteners |
11-6047-033-200 |
CC |
1 |
Leg - Left |
11-6047-036-201 |
25 |
4 |
Stand Offs |
13-6047-026-200 |
DD |
1 |
Leg - Right |
11-6047-037-201 |
26 |
4 |
Coach Bolt Bracket |
21-6047-021-000 |
EE |
1 |
Leg Latch |
21-6047-394-200 |
27 |
1 |
Stopper/Left Rear |
22-6047-102-200 |
GG |
4 |
Leveling Blocks |
11-6047-065-200 |
28 |
1 |
Stopper/Left Front |
22-6047-103-200 |
HH |
1 |
Match-Light Stick |
63-6047-369-200 |
29 |
1 |
Stopper/Right Rear |
22-6047-104-200 |
I I |
1 |
Square Washer |
21-6047-419-200 |
30 |
1 |
Stopper/Right Front |
22-6047-105-200 |
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31 |
4 |
Washer |
42-9000-391-000 |
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32 |
4 |
Coach Bolt |
41-9000-588-000 |
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33 |
1 |
Coach Bolt |
41-9000-570-000 |
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34 |
5 |
Nut |
43-9000-034-000 |
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35 |
16 |
Stand Off Pin |
13-6047-088-200 |
8 • Grill2Go
Assembly
Your grill will require minimal assembly. The Grill2Go™ is packaged in three major components. Additional parts are stored beneath grill lid. Remove all protective packaging and product information cards before assembly.
Spacer
Grill 
Plinth
NOTE: The rubber spacers on the grill lid help to protect the non-stick cooking surface and should not be removed.
Legs 
Graphics in front
Plinth is designed to fit into slots at each corner of legs. Plinth will only fit into legs correctly and easily when assembled as shown.
Larger leg opening to right side during assembly.
Grill2Go • 9
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