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Thermos
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465630503
User Manual
32 pgs1.15 Mb0

Thermos 465630503 User Manual

®
Model Number 465630503
Owner’s Manual
Assembly, Operation,
Use and Care
WARNING
Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
CAUTION
Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.
Grill2Go-Express-E / 36-6047-050-208 (04-30-03)
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
2 • Grill2Go Express
LP (Liquefied Petroleum Gas)
• For Your Safety
Is nontoxic, odorless and colorless when produced. , LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
CAUTION
For residential use only. Do not use for commercial cooking.
Call Grill Service Center for Help and Parts
• 1-800-435-5194 1-800-387-6057
If you need help or warranty parts call U.S., CAN, or send a FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
• To order non-warranty replacement parts or accessories
case)
call 1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.
Installation Safety Precautions
This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be
•
used. Replacement parts must be those specified by the manufacturer. Grill installation must conform with local codes, or in their absence with
• National Fuel Gas Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code
and storage of LP cylinders must conform to LP Gas Code Grill is not to be installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
or . Handling
(grill cover, 4’ adapter hose, carrying
NFPA/ANSI 58.
This product is subject to patents pending in the U.S. and other countries.
IMPORTANT: Fill out the warranty information below.
Model Number
Serial Number (on grill)
Date Purchased
Grill2Go Express • 3
Warranty
Thermos warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (If assembled by consumer-purchaser) as follows: (1) The aluminized top and bottom for a period of three (3) years from date of purchase;
excluding the paint finish; (2) The burner/venturi assembly for a period of three (3) years from date of purchase; (3) All other parts, for a period of one (1) year from date of purchase.
Thermos will, at its option, refinish or replace any product or part found to be defective during the warranty period. Thermos will require you to return the part(s) claimed to be defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of any obligation under this limited warranty, you should write to:
THERMOS GRILLS
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Thermos may require reasonable proof of purchase and we suggest you keep your receipt. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or Thermos will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty. This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does not cover damage due to misuse, abuse, accident, damage arising out of transportation of the product, or damage incurred through commercial use of the product. ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Neither dealers nor the retail establishment selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above. Thermos' maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer-purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above l imitations or exclusions may not apply to you. The warranty gives you specific legal rights and may also have other rights which vary from state to state.
4 • Grill2Go Express
Table of Contents
For Your Safety.............................................................2
Safety Symbols
LP (Liquefied Petroleum Gas) .................................................3
Grill Service Center Installation Safety Precautions
Warranty Information
Warranty ..................................................................4
Table of Contents ...........................................................5
Parts Lists and Diagrams .................................................6–8
Assembly..............................................................9–15
Use & Care ...........................................................16–30
1 lb. Disposable Propane Cylinder ..........................................16
20 lb. Refillable Propane Cylinder ......................................17–20
Safe Use of Your Grill ....................................................21
Safety Tips .............................................................22
Lighting Instructions .................................................23–24
Cleaning and Storing .................................................25–26
Food Safety.............................................................27
Troubleshooting ...........................................................28
Grill2Go Express • 5
Parts List and Diagram – Grill Lid
A
G
1
3
C
Key Qty. Description Part No.
A 1 Lid 65-6047-063-202 B 2 Upper Hinge 65-6047-093-200 C 1 Handle Assembly 69-6047-057-200 D 1 Upper Latch 65-6047-096-200 E 1 Heat Shield 21-6047-082-201 F 1 Torsion Bar 65-6047-110-200
6 • Grill2Go Express
D
8
2
5
4
15
10
9
Key Qty. Description Part No.
1 1 Coach Bolt 41-9000-570-000 2 2 Coach Bolt 41-9000-589-000 3 1 Washer 42-9000-390-000 4 3 Spring Washer 42-9000-381-000 5 3 Nut 43-9000-034-000 6 4 Spring Washer 42-9000-380-000 7 2 Side Spacer 13-6047-397-200 8 1 Center Spacer 13-6047-399-200 9 2 Self-Tap Screw 41-9000-278-000 10 2 Self-Tap Screw 41-9000-334-000 11 4 Self-Tap Screw 41-9000-355-000 12 2 Washer 42-9000-349-000 13 2 Machine Screw 41-9000-709-000 14 2 Nut 43-9000-005-000 15 2 Spring Washer 42-9000-307-000 16 4 Side Spacer Pin 13-6047-398-200
13
F
B
6
11
7
14
12
16
E
Parts List and Diagram – Grill Bottom and Burner System
21
20
L
W
N
Q
O
Key Qty. Description Part No.
G 1 Ignitor Wire 69-6047-332-200 H 1 Regulator Lock 69-6047-340-200 I 1 Grate 65-6047-339-200 J 1 Collector Box 21-6047-338-200 K 1 Burner 69-6047-029-200 L 1 Lower Heat Shield 21-6047-023-201 M 2 Lower Hinge 65-6047-095-200 N 1 Grill Bottom 65-6047-064-204 O 1 Grease Bottle 11-6047-020-200 P 1 Grease Bottle Rib 11-6047-085-200 Q 1 Grease Bottle Lid 13-6047-059-200 R 1 Lower Latch 65-6047-094-200 S 1 Heat Indicator 69-6047-013-200 T 1 Sight Glass 69-6047-018-200 U 1 Ignitor 69-6047-014-200
P
17
22
Y
23
R
I
J
G
18
S
U
T
Key Qty. Description Part No.
Key Qty. Description Part No.
AA
V 1 Regulator/Valve 69-6047-031-200 W 1 Side Shelf - Left 69-6047-008-200 X 1 Side Shelf - Right 69-6047-009-200 Y 1 Latch Clasp 11-6047-012-200 Z 1 Venturi Guard 21-6047-024-200 AA 1 Ignitor Shield 21-6047-400-200
17 2 Self-Locking Ring 42-9000-368-000 18 4 Self-Tap Screw 41-9000-355-000 19 2 Hinge Pin 41-6047-025-200 20 1 Machine Screw 41-9000-088-000 21 1 Nut 43-9000-005-000 22 4 Self-Tap Screw 41-9000-334-000 23 1 Washer 42-9000-307-000
K
M
19
H
Z
V
X
Grill2Go Express • 7
Parts List and Diagram – Plinth and Legs
37
NN
KK
39
38
27
CC
40
28
MM
JJ
36
Key Qty. Description Part No.
BB 1 Plinth 64-6047-359-20 CC 1 Leg - Left 11-6047-036-20 DD 1 Leg - Right 11-6047-037-202 EE 1 Leg Latch 21-6047-394-200 FF 1 Square Washer 21-6047-419-200 GG 4 Leveling Blocks 11-6047-065-200 HH 1 Match-Light Stick 63-6047-369-200 II 2 Wheel 69-6047-403-200 JJ 1 Axle 24-6047-404-200 KK 2 Handle Arm 21-6047-406-200 LL 1 Handle 21-6047-405-200 MM 1 Handle Hub Front-LR 11-6047-401-200 NN 1 Handle Hub Rear-RR 11-6047-402-200 OO 2 Handle Cap 11-6047-407-200
8 • Grill2Go Express
II
25
33
EE
FF
41
31
24
OO
26
30
GG
Key Qty. Description Part No.
24 4 Plastic Fasteners 11-6047-033-200 25 4 Stand Offs 13-6047-026-200 26 4 Coach Bolt Bracket 21-6047-021-200 27 1 Stopper/Left Rear 22-6047-102-200 28 1 Stopper/Left Front 22-6047-103-200 29 1 Stopper/Right Rear 22-6047-104-200 30 1 Stopper/Right Front 22-6047-105-200 31 2 Washer 42-9000-391-000 32 2 Coach Bolt 41-9000-588-000 33 1 Coach Bolt 41-9000-570-000 34 5 Nut 43-9000-034-000 35 16 Stand Off Pin 13-6047-088-200 36 2 Long Screw 41-9000-694-000 37 4 Handle Hub Screw 41-9000-725-000 38 2 Short Screw 41-9000-728-000 39 2 Barrel 41-9000-729-000 40 2 Coach Bolt 41-9000-721-000 41 2 Bushing 11-6047-408-200
35
BB
32
34
LL
HH
29
DD
Assembly
Your grill will require some assembly. You will need two flat or Phillips-head screwdrivers. The Grill2Go™ Express is packaged in three major components. Additional parts are stored beneath grill lid. Remove all protective packaging and product information cards before assembly.
Grill
Plinth
NOTE: The rubber spacers on the
grill lid help to protect the non-stick cooking surface and should not be removed.
™
Legs
Spacer
Graphics in front
Plinth is designed to fit into slots at each corner of legs. Plinth will only fit into legs correctly and easily when assembled as shown.
Larger leg opening to right side during assembly.
Grill2Go Express • 9
1. Assemble FRONT handle hub to leg as shown below.
a. Insert “foot” into large hole.
b. Press hub flat against leg.
c. Align coach bolt hole with hole in aluminum block.
d. Push long coach bolt through aluminum block on the back side of leg.
e. Permanently attach hub to leg with two self-tapping handle hub screws. DO NOT
OVERTIGHTEN SCREWS. Stripping may occur.
Long coach bolt passes completely through holes in plinth and leg.
Front Handle Hub (Part MM)
Handle Hub Screw
Foot
2. Assemble REAR handle hub to leg by repeating steps 1a–1e.
Graphics In Front
Long coach bolt passes completely through holes in plinth and leg.
10 • Grill2Go Express
Rear Handle Hub
(Part NN)
Graphics In Front
Handle Hub Screw
Foot
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