Thermos 465630003 User Manual

®

Model Number 465630003

Owner’s Manual

Assembly, Operation,

Use and Care

Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.

WARNING

Failure to follow all manufacturer’s instructions could
result in fire or explosion which could cause property
damage, personal injury or death.

CAUTION

Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.

Fire+Ice 465630003-E / 00-0000-000-000 (10-29-02)

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other
appliance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all
of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.

2 • Fire & Ice

LP (Liquefied Petroleum Gas)

• For Your Safety

Is nontoxic, odorless and colorless when produced. , LP gas has been
given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

CAUTION

For residential use only. Do not use for commercial cooking.

Call Grill Service Center for Help and Parts

• 1-800-435-5194 1-800-387-6057

If you need help or warranty parts call U.S., CAN, or send a
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.

• To order non-warranty replacement parts or accessories call
1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.

Installation Safety Precautions

This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be

•

used. Replacement parts must be those specified by the manufacturer.
Grill installation must conform with local codes, or in their absence with

• National Fuel Gas

Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code

and storage of LP cylinders must conform to LP Gas Code Grill is not to be
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel
supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and Canada only. Do not modify for

use in any other location. Modification will result in a safety hazard.

or . Handling

(grill cover, 4’ adapter hose)

NFPA/ANSI 58.

This product is subject to patents pending in the U.S. and other countries.

IMPORTANT: Fill out the warranty information below.

Model Number

Serial Number (on grill)

Date Purchased

Fire & Ice • 3

Warranty

Thermos warrants to the original consumer-purchaser that this product shall be free from
defects in workmanship and materials under normal and reasonable use and correct
assembly (If assembled by consumer-purchaser) as follows:
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;

excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;
(3) The cooler and lifting mechanism for a period of one (1) year from date of purchase; and
(4) All other parts, for a period of one (1) year from date of purchase.

Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of
any obligation under this limited warranty, you should write to:

THERMOS GRILLS

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Thermos may require reasonable proof of purchase and we suggest you keep your receipt.
In the state of California only, if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Thermos will refund the purchase price paid for
the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take
the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. This
warranty does not include the cost on any inconvenience or property damage due to failure of
the product and does not cover damage due to misuse, abuse, accident, damage arising out of
transportation of the product, or damage incurred through commercial use of the product. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. Neither dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise remedies in addition to or
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the
above l imitations or exclusions may not apply to you. The warranty gives you specific legal
rights and may also have other rights which vary from state to state.

4 • Fire & Ice

TABLE OF CONTENTS

For Your Safety.............................................................2

Safety Symbols

LP (Liquefied Petroleum Gas) .................................................3

Grill Service Center
Installation Safety Precautions

Warranty Information

Warranty ..................................................................4

Table of Contents ...........................................................5

Grill Features .............................................................6-7

Parts List ..................................................................8

Parts Diagrams ..........................................................9-10

Assembly ..............................................................11-16

Tabletop Mode........................................................17-18

Use & Care .............................................................19-28

Troubleshooting.........................................................29

Fire & Ice • 5

Bottle opener

Level indicator

FEATURES

Heat indicator

Viewing glass

Ignitor

Lift handle

Cooler lid

Foot pedal

6 • Fire & Ice

Cooler shelf support

Pull handle/Cooler shelf

Tool holders

Match
lighting
stick

Cup/can
holders

FEATURES

Storage net

Tool
set

Grease
bottle

Lift handle

Fire & Ice • 7

PARTS LIST

Key Quantity Description Part Number

1 1 Torsion Bar 21-6047-009-200
2 2 Upper Hinge 22-6047-004-200
3 1 Grill Lid 65-6048-018-200
4 2 Side Lid Spacer 13-6047-397-200
5 1 Center Lid Spacer 13-6047-399-200
6 1 Upper Latch 22-6047-040-200
7 1 Handle Assembly 69-6047-246-200
8 1 Heat Shield 21-6047-082-200
9 1 Grate 65-6047-339-200
10 1 Burner 69-6047-029-200
11 1 Collector Box 21-6047-338-200
12 1 Electrode 69-6047-331-200
13 1 Lower Heat Shield 21-6047-023-200
14 1 Side Shelf - Left 69-6048-043-200
15 2 Pivot Pin 41-6047-025-200
16 2 Lower Hinge 22-6047-010-200
17 1 Ignitor Wire 69-6047-332-200
18 1 Side Shelf - Right 69-6048-040-200
19 1 Grill Bottom 65-6048-023-200
20 1 Lower Latch 22-6047-011-200
21 1 Latch Clasp 11-6047-012-200
22 1 Heat Indicator 69-6047-013-200
23 1 Sight Glass 69-6047-017-200
24 1 Ignitor 69-6047-014-200
25 1 Ignitor Nut 43-9000-005-000
26 1 Venturi Guard 21-6047-024-200
27 1 Regulator Lock 13-6047-341-200
28 1 Regulator/Valve 69-6047-031-200
29 1 Plinth 69-6048-001-200
30 1 Match Lighting Stick 21-6047-366-200
31 1 Grease Bottle Assembly 69-6048-003-200
32 2 Wire Leg Assembly 69-6048-045-200
33 1 Skirt Assembly - Left 69-6048-010-200
34 1 Cooler Lid 11-6048-027-200
35 1 Left Bezel 11-6048-025-200
36 1 Right Bezel 11-6048-026-200
37 1 Cooler Body Assembly 69-6048-004-200
38 1 Pull Handle Support Wire 21-6048-012-200
39 2 Wheel 69-6048-011-200
40 1 Pedal 11-6048-046-200
41 1 Mesh 89-9000-368-000
42 1 Skirt Assembly - Right 69-6048-030-200
43 1 Ignitor Shield 21-6047-400-200
44 4 Side Lid Spacer Pin 13-6047-398-200

8 • Fire & Ice

PARTS DIAGRAM

14

10

2

2

4

3

6

5

44

8

9

11

12

1

44

4

44

7

19

21

20

13

18

15

16

2322

17

16

24

25

26

15

27

43

28

Fire & Ice • 9

PARTS DIAGRAM

30

2931

35

37

36

34

32

32

33

42

38

10 • Fire & Ice

39

40

41

ASSEMBLY

To raise grill...PRESS and foot pedal on front of cooler. Foot pedal

MUST BE RELEASED

RELEASE

once the grill begins to rise so that the grill will lock

into position.

Release

Pedal

Press

Slide cooler lid back to open
and lift grill lid to remove
packed components.

Contents:
Side shelves

Tools (3)
Grease bottle
Regulator
Wheels/screws

Fire & Ice • 11

To lower grill and begin assembly . . . Make
sure cooler lid is in the closed position. PRESS
foot pedal and push grill down by pressing on

OUTER EDGES RELEASE

of grill lid.
foot pedal BEFORE grill reaches the cooler so
that it will lock into position.

DO NOT press
center of grill lid.

IMPORTANT:

DO NOT attach gas
regulator to grill at this point. Mechanism
will not close if regulator is in place.

Release

Press

Slide wheels onto axle. Secure
with axle screw into each end
of the axle.

Axle screw

12 • Fire & Ice

Attach grease bottle by sliding bottle bracket
over tabs on left side of plinth.

Grease bottle

Twist 1 lb. LP gas cylinder (sold separately)
into regulator.

Regulator

1 lb. LP gas cylinder

Fire & Ice • 13

PRESS and foot pedal on front of
cooler. Foot pedal

RELEASE

MUST BE RELEASED

once the grill begins to rise so that the grill

will lock into position.

To install regulator/cylinder...

1. Push and hold regulator

lock to right.

2. Push and hold the gas interlock

downward.

3. Insert regulator tube straight into

burner tube.

4. Release regulator lock and

gas interlock. Regulator lock
should spring back to original
position to lock regulator
in place.

NOTE:

• Gas cylinder and regulator

MUST be removed before
lowering grill.

• Grill should not be removed

when grill is in raised
position.

3

1

2

14 • Fire & Ice

Release

Press

Attach side shelves by sliding
shelf rods into holes on each
side of grill.

NOTE: Shelf with
regulator cut-out
attaches to right side.

Fire & Ice • 15

The pull handle on your cooler may converted for use as a shelf by
utlizing the built-in support in the handle.

To use the pull handle as a shelf...

1. Raise pull handle to horizontal position.

2. Lower the support wire (built into handle).

3. Place support wire into slot in cooler body.

16 • Fire & Ice

2

1

3

TABLETOP MODE

To remove grill from cooler for tabletop
use...Begin with grill in the lowered
position. Grasp the plinth on each side
(see arrows) and lift grill from cooler.

NOTE:

• Grill should not be removed when grill

is in raised position.

• Do not press pedal when grill

is removed. If pedal is accidentally
pressed after grill is removed, the grill
skirts will raise. If this happens, align
and place grill properly back on skirts
prior to lowering (see page 12 for
lowering instructions).

Beneath the plinth, unfold
the wire legs. Legs will lock
into position when fully
extended.

If grease bottle has been
removed, attach to left
side of plinth as shown
on page 11.

Attach regulator and
gas cylinder to right
side of grill as shown
on page 12.

Fire & Ice • 17

To close legs and return
grill to cooler...Press
legs inward to release from
locked position, then fold
legs under plinth.

Align posts beneath plinth with holes
on top of cooler and slide grill downward
onto cooler.

NOTE:

cylinder be removed

Regulator and gas

MUST

from grill before placing
grill onto cooler.

18 • Fire & Ice

USE AND CARE

Propane Cylinder Use (1 lb. Disposable)

•

Use only cylinder marked “Propane Fuel”.

•

Size should be 4” diameter, 8” height, or 3” diameter, 10” height.

•

Save cylinder cap and reinstall when not in use.

•

Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright
in use.

WARNING

Use only 1 lb. propane bottles as specified above. Use of other gas bottles could
cause gas leak or fire.

Leak Testing (1 lb. Disposable)

• During leak test, keep grill away from open flames or sparks and do not smoke. Grill must be

leak tested outdoors in a well ventilated area.

•

Leak test must be repeated each time gas cylinder is replaced or after storage.

Materials needed include clean paint brush and 50/50 soap and water solution. Use mild soap
and water. Damage to components can result.

1. control knob

Be sure on regulator is in "OFF" position.

2. connection (A)

Brush soapy solution onto between gas cylinder and regulator at .

Do not use household cleaning agents.

s

s If growing bubbles appear, there is a leak. Retighten connection

and repeat steps 1 and 2

IMPORTANT!

A

If you cannot stop a leak, remove gas cylinder from regulator and
check for damaged threads, dirt and debris on regulator and gas
cylinder. Also check to see if anything is obstructing flow of gas at
regulator and gas cylinder openings. Remove any obstruction that
may be found and repeat leak test.

either regulator or gas cylinder, replace.

giving the serial, model number and name of items needed to the
Grill Service Center at 1-800-435-5194 U.S. or 1-800-387-6057 CAN.

If threads are damaged on

Order new parts by

Fire & Ice • 19

Propane Cylinder Use (20 lb. Refillable)
The 20 lb. LP tank used with your grill must meet the following requirements:

•

Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18"

(45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

•

Tank must be constructed and marked in accordance with specifications for LP tank of the

U.S. Department of Transportation (DOT) or for Canada, CAN/CSA B-339, cylinders,
spheres, and tubes for transportation of dangerous goods, Transport Canada (TC). See LP
tank collar for marking.

•

LP tank valve must have:

• Type 1 outlet compatible with adapter hose.

• Safety relief valve.

• UL listed Overfill Protection Device (OPD).
This OPD safety feature is identified by a
unique triangular hand wheel.

tanks equipped with this type of valve.

Use only

OPD Hand Wheel

Tank must be upright in use.

• Supply system must be arranged for vapor withdrawal and include collar to protect LP tank
valve.

LP Tank Filling

•

Use only licensed and experienced dealers.

• must be purged

LP tank before filling.

• NEVER

Dealer should fill LP tank more than 80% of LP tank volume.

•

A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP

(20 lb. Refillable)

gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP tank, contact an LP dealer or call a local fire department for
assistance. Check the telephone directory under “Gas companies” for nearest certified LP
dealers.

LP Tank Exchange

• : You may choose to replace your empty LP tank through an exchange
service. Use only those reputable exchange companies that inspect, precision fill, test and
certify their cylinders.

Exchange for OPD safety feature equipped tank as described in

LP Tank.

•

Always keep LP tank in upright position during use, transit or storage.

Leak test LP tank BEFORE connecting to grill.

•

•

Do not store a spare LP gas cylinder under or near this appliance.

•

Never fill the cylinder beyond 80 percent full; and

•

If the instructions above are not followed exactly, a fire causing death or serious injury may
occur.

20 • Fire & Ice

Leak Testing (20 lb. Refillable) IMPORTANT!

For your safety

•

Leak test must be repeated each time LP tank is exchanged or refilled.

•

Do not smoke during leak test.

•

Do not use an open flame to check for gas leaks.

•

Grill must be leak checked outdoors in well-ventilated area, away from ignition sources
such as gas fired or electrical appliances. During leak test, keep grill away from open flames
or sparks.

Use a clean paint brush and 50/50 soap and water solution.

Do not use household cleaning agents.

s

Brush soapy solution onto the shaded areas shown below .

Damage to gas train components can result.

Use mild soap and water.

(A)

CAUTION

A

If “growing” bubbles appear do not use or move
the LP tank. Contact an LP gas supplier or your
fire department.

Connecting The Adapter Hose To The LP Tank

1. Use only adapter hose approved by safety testing

organizations (CSA, UL, etc).

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning hand-wheel

clockwise to a .

4. Remove the protective cap from LP tank valve.

Always use cap and strap supplied with valve.

(This section continued on next page.)

full stop

(sold separately)

Off Clockwise

OPD Hand
Wheel

Type 1 outlet
with thread
on outside.

Safety relief valve

Use of this POL transport plug
(plastic part with external threads)
will defeat safety feature of valve.

Strap and cap

Fire & Ice • 21

Connecting The Adapter Hose To The LP Tank (continued)

5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut,

holding connector in a straight line with LP tank valve

the connection.

Straight

B

Position coupling nut
and hose-end as shown
for proper connection to
LP tank valve.

6. Turn the coupling nut clockwise to tighten to a full solid stop. The hose-end will seal on

the back-check feature in the LP tank valve, resulting in some resistance.

one-half to three quarters turn is required to complete connection. Tighten by hand
only - do not use tools.

(B) so as not to cross thread

Nipple must be centered
into the LP tank valve.

A

Coupling nut

An additional

NOTE:

If you cannot complete connection, disconnect hose-end and repeat steps 5 and 6. If

you are still unable to complete the connection,

do not use this connector!

WARNING

• Do not insert any foreign objects into the valve outlet. You may damage the valve
and cause a leak. Leaking propane may result in explosion, fire, severe personal
injury, or death.

• Never attempt to attach this grill to the self-contained LP gas system of a camper
trailer or motor home.

22 • Fire & Ice

WARNING

• Do not use grill until leak checked.

• If leak is detected at any time, STOP and call the Fire Department.

• If you cannot stop a gas leak, close LP tank valve and call LP gas

supplier or your fire department!

Leak Testing Valves, Hoses and Regulator

Turn grill control knob to off.

1.

2. Be sure connector is tightly connected to LP tank.

3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a

rushing sound

before proceeding

4. Brush soapy solution onto following connections:

, turn gas off immediately. There is a major leak at the connection.

.

immediately

Correct

LP tank valve

connection

"If growing"

5. bubbles appear, there is a leak. Close LP tank valve immediately and
retighten connections. all for
replacement parts. Order new parts by giving the serial, model number and name of items
needed to the Grill Service Center at 1-800-435-5194 U.S. or 1-800-387-6057 CAN.

6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.

If leaks cannot be stopped "do not try to repair". C

Regulator connection

Fire & Ice • 23

For Safe Use Of Your Grill:

•

Do not leave the appliance
unattended. Keep children and pets
away from the appliance at all
times.

• Never use regulator from this grill

with any other LP appliance.

•

When cooking, the appliance must
be on a level surface in an area
clear of combustible material.

•

Do not block holes in bottom or
back of grill.

•

Check burner flames regularly.

•

Use grill only in well-ventilated
space. NEVER use in enclosed
space such as carport, garage,
porch, covered patio, or under a
surface that can catch fire.

•

Use grill at least 3 ft. from any wall
or surface. Maintain 10 ft. clearance
to objects that can catch fire or
sources of ignition such as pilot
lights on water heaters, live
electrical appliances, etc.

• Do not use charcoal in a gas grill.

• This appliance is not intended for

and should never be used as a
heater.

WARNING

A

3 ft. (1m) minimum

10 ft. recommended

B

3 ft. (1m) minimum

10 ft. recommended

• Operate grill with 1 lb. cylinder in

correct position as shown in .

• Always remove 1 lb. cylinder

from grill when transporting.

• Operate grill with 20 lb. cylinder

in correct position as show in .

• Always remove 20 lb. cylinder

from grill when transporting.

24 • Fire & Ice

A

B

Safety Tips

s

The use of alcohol, prescription or nonprescription drugs may impair the consumer’s
ability to properly assemble or safely operate the appliance.

s

When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder.

s

Never move grill while in operation or still hot. Allow the appliance to cool before moving
or storing.

s

Use only tools supplied or plastic tools.

s

Maximum load for side shelf is 10 lbs.

s

The regulator may make a humming or whistling noise during operation. This will not
affect safety or use of grill.

s

If you have a grill problem see the Troubleshooting Section.

s

Light burners, check to make sure they are lit, close the lid and warm up grill on high for 10
minutes. Curing of paint and parts will produce an odor only on first lighting.

Ignitor Check
Regulator/Valve must be in “Off” position.

Remove cooking grid. Press ignitor button
rapidly. “Click” should be heard and spark seen each time between burner and electrode.
Replace cooking grid. See Troubleshooting if no click or spark.

Ignitor Lighting

1. Push regulator/valve counterclockwise to “PUSH TO TURN ON” (A), push in, then turn

to “LIGHTING POSITION” (B).

2. Push ignitor button rapidly to light. Use viewing glass (C) to be sure burner lights

and stays lit.

3. If ignitor does not work, follow match lighting instructions.

Regulator/Valve

A

S

A

B

W

O

L

OFF

RRE

N

A

Viewing

glass

P

U

S

H

E

T

N

T

E

D

O

F

R

O

T

E

N

U

G

C

R

L

E

N

E

R

R

O

P

S

N

O

U

U

R

R

M

A

R

C

H

E

L
I

G

D

H

’

P

A

T

O

L

I
N

S

L

G

I

U

T

M

I

P

O

A

O

N

G

S

E

I
T

I
O

N

H

A

U

H

T

I

M

O

Y

M

E

B

C

Fire & Ice • 25

Match Lighting

1. Push Regulator/Valve in and turn

counterclockwise to LIGHTING
POSITION.

2. Attach match to match lighting stick,

light match.

3. Insert match lighting stick into vent

hole at rear of grill.

Vent hole

WARNING

If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again.

Burner Flame Check

Light burner. Look through viewing glass on front of grill and make
sure burner stays lit while rotating the regulator knob from HIGH to
LOW. Always check flame prior to each use.

Before Your First Cookout.
Leak test your grill.

grill on HIGH for 10 minutes. Curing of paint and parts will produce an odor only on first lighting.

Light burners, check to make sure they are lit, close the lid and warm up

Turning Grill Off

• Turn knob to OFF position. Make sure regulator/valve pops up. If it does not, discontinue

use and order new part.

• Disconnect 1 lb. cylinder or turn off valve on 20 lb. cylinder.

Heat Indicator

Indication of warming
up or cooling down.

26 • Fire & Ice

Cooking Zone

Too hot. Will damage
non-stick surface.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas

grills are not painted at the factory (and should never be painted). Apply a strong solution of
detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom.
Rinse and allow to completely air dry.

painted surfaces.
Plastic Side Shelves:

• Wash with warm soapy water and wipe dry. Do not use citrisol,

abrasive cleaners, degreasers or a concentrated grill cleaner on plastic side shelves.
Damage to and failure of shelf can result.

• Non-Stick Cooking Surface:

water over cooking surface to loosen grease and food particles and to speed cool-down.
Use supplied cleaning comb to scrape off excess grease and food particles. Wipe cooking
surface with a paper towel or sponge. Once completely cool, cooking surface can be
removed and washed with warm soapy water or placed in dishwasher.

• Grease Bottle:

• Cooler: Wash with warm soapy water and wipe dry.

After each use, remove bottle and rinse with hot soapy water.

Do not apply a caustic grill/oven cleaner to

s

Turn grill off before cleaning. While still warm, pour a cup of

CAUTION

Clean burner prior to use after storing, at the beginning of grilling season or after a period of
one month not being used. Spiders and insects like to build nests in burner tubes (especially
during colder months). These nests can cause fires in burner tubes or under grill.

Typical spider webs inside burner.

See following pages for specific cleaning instructions.

Cleaning the Burner Assembly.

Turn gas off at control knob and LP tank.

1.

2. Remove cooking surface.

3. Remove regulator/valve from grill.

4. Clean outside of burner with soap and water. Open clogged holes with a thin wire.

Examine holes. Due to normal wear and corrosion some holes may become enlarged. If any
large cracks or holes are found, replace burner. Burner can be cleaned either installed or
removed.

5. If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep

insects out.

6. Replace cooking surface.

VERY IMPORTANT: Before cooking again on grill, follow .

Burner Flame Check

Fire & Ice • 27

Non-Stick Cooking Surface Use and Care.

• Use only plastic tools.

• Do not cut food on surface.

• Do not put pots or pans on surface.

• Do not leave lid down for more than 10 minutes without food on the grill.

Non-stick surface may be damaged.

Food Safety

Food safety is an important part of enjoying the outdoor cooking experience. To keep food safe
from harmful bacteria, follow these four basic steps:

Clean:

Wash hands, utensils, and surfaces with hot soapy water before and after handling raw

meat and poultry.

Separate:

Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a

clean platter and utensils when removing cooked foods.

Cook:

Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper

internal food temperatures.

Chill:

Refrigerate prepared foods and leftovers promptly.

How to Tell if Meat is Grilled Thoroughly

•

Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat
thermometer to be sure food has reached a safe internal temperature and cut into food to
check for visual signs of doneness. NOTE: Do not cut into food while it is on the grill’s
cooking surface. This may damage the cooking surface. Move food to a plate to check,
then return it to the cooking surface if necessary.

•

Poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not
be pink.

•

Hamburgers made of any ground meat or poultry should reach 160° F, and be brown in the
middle with no pink juices. Beef, veal, lamb, steaks, roasts and chops can be cooked to
145° F. All cuts of pork should reach 160° F.

•

NEVER partially grill meat or poultry and finish cooking later. Cook food completely to
destroy harmful bacteria.

•

When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until
steaming hot.

Storing Your Grill and Cooler

• Clean cooking surface and grease container.

• When LP tank is connected to grill, store outdoors in well-ventilated space and out of reach

of children.

• Cover grill if stored outdoors.

• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and

stored outdoors.

• Leak test the grill after removing from storage and follow Cleaning Burner Assembly

instructions before starting grill.

28 • Fire & Ice

Troubleshooting

Problem

Burner will not
light using
ignitor.

Burner will not
match light.

Possible Cause

Electrode and burner are wet.

Electrode cracked or broken,
"sparks at crack".

Wire is loose or disconnected.

Wire is shorting (sparking)
between ignitor and electrode.

Bad ignitor.

No gas flow.

Obstruction of gas flow.

Does regulator/valve cap stay
down.

Disengagement of burner to
valve.

Prevention/Cure

Wipe dry with cloth.

Replace electrode.

Reconnect or replace ignitor wire.

Reconnect or replace ignitor wire.

Replace ignitor.

Check to see if LP tank is empty.

Clear burner.

Replace with Thermos parts.

Check steps in assembly
instructions.

Flames blow out.

Flashback (fire in

burner tube)

High or gusting winds.

Low on LP gas.

Burner is blocked.

Turn front of grill to face wind or
increase flame height.

Refill LP tank. Replace 1 lb.
bottle.

Clean burner.

Fire & Ice • 29

Recreational Vehicles

THERMOS GRILLS has approved use of the Fire & Ice with specific recreational vehicles
subject to the following provisions:

• The is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank

Fire & Ice

mounted on the RV. The cannot be attached to any part of the gas system of the

Fire & Ice

RV except directly to the tank itself.

• The additional 20 lb. or 30 lb. tank is available from your RV dealer and must be mounted on

the RV complying with approved RV standards.

• The connection from the tank to the grill must be with a minimum 15’ approved hose

available from your RV dealer.

• The must always be operated at least 10’ from the body of the RV.

Fire & Ice

• Never use the in an enclosed space or under a surface such as an awning or a

Fire & Ice

screen room or fire could result.

30 • Fire & Ice

Fire & Ice • 31

®

A Division of W.C. Bradley Company

P.O. Box 1240

Columbus, GA 31902–1240

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking
Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and
Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®,
VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company.
Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™,
Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio
Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The
Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and
Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846;
4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707;
5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149;
5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; D282,619; D339,714; D341,292;
D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643;
D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587;
D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505;
D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492;
D451,759; D456,202S; D460,313 and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.