Thermos 465630003 User Manual

®

Model Number 465630003

Owner’s Manual

Assembly, Operation,

Use and Care

Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.

WARNING

Failure to follow all manufacturer’s instructions could
result in fire or explosion which could cause property
damage, personal injury or death.

CAUTION

Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.

Fire+Ice 465630003-E / 00-0000-000-000 (10-29-02)

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other
appliance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all
of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.

2 • Fire & Ice

LP (Liquefied Petroleum Gas)

• For Your Safety

Is nontoxic, odorless and colorless when produced. , LP gas has been
given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

CAUTION

For residential use only. Do not use for commercial cooking.

Call Grill Service Center for Help and Parts

• 1-800-435-5194 1-800-387-6057

If you need help or warranty parts call U.S., CAN, or send a
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.

• To order non-warranty replacement parts or accessories call
1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.

Installation Safety Precautions

This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be

•

used. Replacement parts must be those specified by the manufacturer.
Grill installation must conform with local codes, or in their absence with

• National Fuel Gas

Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code

and storage of LP cylinders must conform to LP Gas Code Grill is not to be
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel
supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and Canada only. Do not modify for

use in any other location. Modification will result in a safety hazard.

or . Handling

(grill cover, 4’ adapter hose)

NFPA/ANSI 58.

This product is subject to patents pending in the U.S. and other countries.

IMPORTANT: Fill out the warranty information below.

Model Number

Serial Number (on grill)

Date Purchased

Fire & Ice • 3

Warranty

Thermos warrants to the original consumer-purchaser that this product shall be free from
defects in workmanship and materials under normal and reasonable use and correct
assembly (If assembled by consumer-purchaser) as follows:
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;

excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;
(3) The cooler and lifting mechanism for a period of one (1) year from date of purchase; and
(4) All other parts, for a period of one (1) year from date of purchase.

Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of
any obligation under this limited warranty, you should write to:

THERMOS GRILLS

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Thermos may require reasonable proof of purchase and we suggest you keep your receipt.
In the state of California only, if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Thermos will refund the purchase price paid for
the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take
the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. This
warranty does not include the cost on any inconvenience or property damage due to failure of
the product and does not cover damage due to misuse, abuse, accident, damage arising out of
transportation of the product, or damage incurred through commercial use of the product. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. Neither dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise remedies in addition to or
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the
above l imitations or exclusions may not apply to you. The warranty gives you specific legal
rights and may also have other rights which vary from state to state.

4 • Fire & Ice

TABLE OF CONTENTS

For Your Safety.............................................................2

Safety Symbols

LP (Liquefied Petroleum Gas) .................................................3

Grill Service Center
Installation Safety Precautions

Warranty Information

Warranty ..................................................................4

Table of Contents ...........................................................5

Grill Features .............................................................6-7

Parts List ..................................................................8

Parts Diagrams ..........................................................9-10

Assembly ..............................................................11-16

Tabletop Mode........................................................17-18

Use & Care .............................................................19-28

Troubleshooting.........................................................29

Fire & Ice • 5

Bottle opener

Level indicator

FEATURES

Heat indicator

Viewing glass

Ignitor

Lift handle

Cooler lid

Foot pedal

6 • Fire & Ice

Cooler shelf support

Pull handle/Cooler shelf

Tool holders

Match
lighting
stick

Cup/can
holders

FEATURES

Storage net

Tool
set

Grease
bottle

Lift handle

Fire & Ice • 7

PARTS LIST

Key Quantity Description Part Number

1 1 Torsion Bar 21-6047-009-200
2 2 Upper Hinge 22-6047-004-200
3 1 Grill Lid 65-6048-018-200
4 2 Side Lid Spacer 13-6047-397-200
5 1 Center Lid Spacer 13-6047-399-200
6 1 Upper Latch 22-6047-040-200
7 1 Handle Assembly 69-6047-246-200
8 1 Heat Shield 21-6047-082-200
9 1 Grate 65-6047-339-200
10 1 Burner 69-6047-029-200
11 1 Collector Box 21-6047-338-200
12 1 Electrode 69-6047-331-200
13 1 Lower Heat Shield 21-6047-023-200
14 1 Side Shelf - Left 69-6048-043-200
15 2 Pivot Pin 41-6047-025-200
16 2 Lower Hinge 22-6047-010-200
17 1 Ignitor Wire 69-6047-332-200
18 1 Side Shelf - Right 69-6048-040-200
19 1 Grill Bottom 65-6048-023-200
20 1 Lower Latch 22-6047-011-200
21 1 Latch Clasp 11-6047-012-200
22 1 Heat Indicator 69-6047-013-200
23 1 Sight Glass 69-6047-017-200
24 1 Ignitor 69-6047-014-200
25 1 Ignitor Nut 43-9000-005-000
26 1 Venturi Guard 21-6047-024-200
27 1 Regulator Lock 13-6047-341-200
28 1 Regulator/Valve 69-6047-031-200
29 1 Plinth 69-6048-001-200
30 1 Match Lighting Stick 21-6047-366-200
31 1 Grease Bottle Assembly 69-6048-003-200
32 2 Wire Leg Assembly 69-6048-045-200
33 1 Skirt Assembly - Left 69-6048-010-200
34 1 Cooler Lid 11-6048-027-200
35 1 Left Bezel 11-6048-025-200
36 1 Right Bezel 11-6048-026-200
37 1 Cooler Body Assembly 69-6048-004-200
38 1 Pull Handle Support Wire 21-6048-012-200
39 2 Wheel 69-6048-011-200
40 1 Pedal 11-6048-046-200
41 1 Mesh 89-9000-368-000
42 1 Skirt Assembly - Right 69-6048-030-200
43 1 Ignitor Shield 21-6047-400-200
44 4 Side Lid Spacer Pin 13-6047-398-200

8 • Fire & Ice

PARTS DIAGRAM

14

10

2

2

4

3

6

5

44

8

9

11

12

1

44

4

44

7

19

21

20

13

18

15

16

2322

17

16

24

25

26

15

27

43

28

Fire & Ice • 9

PARTS DIAGRAM

30

2931

35

37

36

34

32

32

33

42

38

10 • Fire & Ice

39

40

41