THERMOs
STAINLESS
MODEL 461262006 • PRODUCT GUIDE
DPCl# 009-07-0225
CgHVERSIOH-REAgY
Easily converts from (LP) Gquid
propane to (NG) natural gas
natural gss conversion kit. Go to
www.charbroil.com
purchase your ING)
/_ CAUTION:
Readandfollowallsafetystatements,assembly
insb'uctions,anduseandcaredirectionsbefore
attemptingtoassembleandcook.
INSTALLER/ASSEMBLER:
Leavethismanualwithconsumer.
CONSUMER:
Keepthismanualforfuturereference.
/_ WARNING:
Failuretofollowallmanufacturer'sins_uctionscould
resultinseriouspersonalinjuryand/orproperty
damage.
/_ CAUTION:
Somepartsmaycontainsharpedges- especiallyas
notedinthemanual!Wearprotectiveglovesif
necessary.
461262006• 80005671.02-15-06
FORYOUR SAFETY
1. Do not store or usegasoline or other flammable
vapors and liquidsinthe vicinity ofthis orany
other appliance.
2. An LP cylindernot connectedfor useshall not
bestored in the vicinity of this or any other
appliance.
FORYOUR SAFETY
Ifyou smell gas:
1. Shut off gas tothe appliance.
2. Extinguishany open flame.
3. Open lid.
4. If odor con6nues, immediatelycall your gas
supplier or your fire department.
Call GrillService Centerfor Help andParts
• Ifyouneedhelporwarrantypartscall1-888-473-1238.
Businesshours:8AM-6PMEST,Monday-Friday.
• Toordernon-warrantyreplacementpartsoraccessories(gd//
cover,c/eaners,pain_)call1-800-993-2677orsenda FAXto
1-706-565-2121.
IMPORTANT: Fill outthe product record information below.
InstallationSafety Precautions
• Usegrill,as purchased,onlywithLP(propane)gasandthe
regulator/valveassemblysupplied.Aconversionkitmustbe
purchasedfor usewithnaturalgas.
• Grillinstallationmustconformwithlocalcodes,orintheir
absencewithNationalFuelGasCode,NFPA541ANSI
Z223.t.Handlingandstorageof LPcylindersmustconformto
LPGasCodeNFPA/ANS158.Grillisnotforuseinoron
recreationalvehiclesand/orboats.
Allele_ical accessories(suchasrotisserie)mustbe
eleckicallygroundedinaccordancewithlocalcodes,or
NationalElec_icalCode,ANSI/ NFPA70. Keepany
elec_calcordsand/orfuel supplyhosesaway_m anyhot
surfaces.
• Thisgrillissafetycertifiedfor useintheUnitedStatesonly.Do
notmodifyforusein anyotherlocation.Modificationwill result
in asafetyhazard.
Safety Symbols
Thesymbolsandboxesshownbelowexplainwhateachheading
means,Reedandfollowallofthemessagesfoundthroughout
themanual.
DANGER:Indicatesanimminentlyhazardoussituation
which,ifnotavoided,willresultindeathorseriousinjury.
ModelNumber
SerialNumber
Seeratinglabelongrillfor serialnumber.
DatePurchased
CAUTION
For residentialuse only. Do not usefor commercial
cooking.
CALIFORNIA PROPOSITION65
Combustionby-productsproduced when usingthis
productcontain chemicalsknown to the State of
Californiato cause cancer, birthdefects, and other
reproductive harm.
WARNING:Indicatesanpotentiallyhazardoussituation
which,ifnotavoided,couldresultindeathorserious
injury.
CAUTION
CAUTION:Indicatesa potentiallyhazardoussituationor
unsafepracticewhich,ifnotavoided,mayresultinminor
ormoderateinjury.
2 • 461262006
ForYourSafety...................................... 2
GrillServiceCenter................................... 2
ProductRecordInformation............................ 2
InstallationSafetyPrecautions.......................... 2
SafetySymbols...................................... 2
LimitedWarranty..................................... 3
UseandCare..................................... 4-11
PartsList.......................................... 12
PartsDiagram...................................... 13
Assembly....................................... 14-23
Troubleshooting.................................. 24-26
RegistrationCard................................... 27
CHNVERSIOH-REAgY
Easily converts from (LP) liquid
propane to (NG) natural gas
Find out how to purchase your (NG)
natural gas _onversion kit, Go to
www.charbroiLcom
Do not attempt to repair or alter the
hose/valve/regulatorfor any "assumed" defect,Any
modificationto this assemblywill void your warranty
and create the risk of a gas leakand fire, Useonly
authodzed replacement parts suppliedby
manufacturer,
Manufacturerwarrantstotheork:Jinalconsumer-purchaseronlythat
thisproductshallbefreefromdefectsinworkmanshipandmaterialsafter
correctassemblyandundernormalandreasonablehomeusefarthe
pe_odsindicatedbelowbeginningwiththedateofpurchase.Uponproof
ofpurchaseasprovidedherein,Manufacturerwillrepairorreplacethe
partslistedbelowwhichareprovendefestivaduringtheapplicable
warrantyperiod.Suchrepairorreplacementshallbefreeofchargetoyou
exceptforshippingcosts.
Stainlesssteelburners• 3years
Fireboxandlid-LimitedLifetimeagainstperforation
Electronicignition(excludingbattery)-3years
Remainingparts(excludingbattery)- I year
ThislimitedwarrantyisapplicableintheUnitedStatesandCanada
only,isonlyavailabletotheoriginalowneroftheproductandisnot
transferable.Manufacturerrequiresreasonableproofofyourdateof
purchase.Therefore,youshouldretainyoursalessliporinvoiceand
reglstsryournewproductimmediately.Defactivepartssubjecttothis
limitedwarrantywillnotbereplacedwithoutregistrationorproofof
purchase.Registsrenliceatwww.grillregis_aiton.cemorcompleteand
returnviamailtheProductRegistrationCardindudedwiththisproductand
retainyoursalesreceiptfarproofofpurchase..Ifregls_tioninformationis
notavailable,theproofofpurchasewillberequired.
Repairorreplacementofdefectivepartsisyourexclusiveremedy
underthetermsofthislimitedwarranty.Manufacturerwillnotbe
responsibleforanyconsequentialorincidentaldamagesarisingfromthe
breachofeitherthislimitedwarrantyoranyapplicableimpliedwarranty,or
forfailureordamageresultingfromactsofGOd,impropercareand
maintenance,greasetire,accident,alteration,replacementofpartsby
anyoneotherthanManufacturer,misuse,transportation,commercialuse,
abuse,hostileenvironments(inclementweather,actsofnature,animal
tampering),improperinstallationorinstallationnotinaccordancewithlocal
codes.Thislimitedwarrantydoesnotcoverscratches,dents,corrosions
ordiscoloringbyheat,abrasiveandchemicalcleanersoranytoolsusedin
theassemblyorinstallationoftheappliance,surfacerust,orthe
discolorationofstainlesssteelsurfaces.Thislimitedwarrantywillnot
reimburseyoufarthecostofanyinconvenience,foodreimbursement,
personalinjuryorpropertydamage.Ifanoriginalreplacementpartisnot
available,a comparablereplacementpartwillbesent.Youwillbe
responsibleforallshippingchargesofpartsreplacedunderthetermsof
thislimitedwarranty.
THISLIMITEDWARRANTYISTHESOLEEXPRESSWARRANTY
GIVENBYTHEMANUFACTURER.NOPRODUCTPERFORMANCE
SPECIFICATIONORDESCRIPTIONWHEREVERAPPEARINGIS
WARRANTEDBYMANUFACTUREREXCEPTTOTHEEXTENTSET
FORTHINTHISLIMITEDWARRANTY.ANYIMPLIEDWARRANTY
PROTECTIONARISINGUNDERTHELAWSOFANYSTATE,
INCLUDINGIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESS
FORAPARTICULARPURPOSEORUSE,ISHEREBYLIMITEDIN
DURATIONTOTHEDURATIONOFTHISLIMITEDWARRANTY.
Neitherdealersnortheretailestablishmentsellingthisproducthas
anyauthoritytomakeanyadditionalwarrantiesortopromiseremediesin
additiontoorinconsistentwiththosestatedabove.Manufacturer's
maximumliability,inanyevent,shallnotexceedthepurchasepriceofthe
productpaidbytheoriginalconsumer.Thiswarrantyonlyappliestounits
purchasedfromanauthorizedretailer.
NOTE:Somestatesdonotallowanaxdusionorlimitationof
incidentalorconsequenitaldamages,sosomeoftheabovelimitationsor
exclusionsmaynotapplytoyou.Thislimitedwarrantygivesyouspedfic
legalrk:Jhtsassetfarherein.Youmayalsohaveotherrightswhichvary
fromstatetostate.InthestateofCaliforniaonly,ifrefinishingor
replacementoftheproductisnotcommerciallypracticable,theretailer
sellingthisproductortheManufacturerwillrefundthepurchaseprisepaid
fortheproduct,leestheamountdirectlyattributabletousebytheoriginal
consumer-purcheserpriortodiscoveryofthenonconfarmity.Inaddiiton,in
thestateofCaliforniaonly,youmaytaketheproducttotheretail
establishmentsellingthisproductinordertoobtainperformanceunderthis
limitedwarranty.
Ifyouwishtoobtainperformanceofanyoblig=ionunderthislimited
warranty,youshouldwriteto:
ConsumerWarrantyService/P.O.Box1240
Columbus,GA31902-1240
461262006 • 3
• NEVERstoreaspareLPcylinderunderornear
theapplianceor inanenclosedarea.
• Neverfilla cylinderbeyond80%full.
• Anoverfilledorimproperlystoredcylinderisa
hazardduetopossiblegasreleasefromthe
safetyreliefvalve. Thiscouldcauseanintense
firewithriskofpropertydamage,seriousinjuryor
death.
• If you see, smell or hear gasescaping,
immediatelyget away from the LP
cylinder/applianceand call your fire department.
LP Cylinder Removal, Transport andStorage
• TurnOFFall controlknobsandLPcylindervalveTumcoupling
nutcounterclockwisebyhandonly- donotusetoolsto
disconnectLoosencylinderscrewbeneathbottomshelf,then
liftLPcylinderupandoutofcart.InstalsafelycapontoLP
cylindervalve.Alwaysusecapandstrapsuppliedwithvalve.
Failuretousesafetycapasdirectedmayresultineadous
peraonalinjuryand/orpropertydamage.
• AdisconnectedLPcylinderin LPCylinderValve,,_
storageorbeingtransported [ _
musthaveasafetycapinstalod(asshown).
DonotstoreanLPcylinderinenclosedspaces\",-_,_
suchasa carport,garage,porch,covered
paUoorotherbuilding.NeverleaveanLPcylinder
insidea vehiclewhichmaybecomeoverheated Cap
bythesun. RetainerStrap
• DonotstoreanLPcylinderinanareawherechildrenplay.
LPCylinder
• TheLPcylinderusedwithyourgrillmustmeetthe
followingrequirements:
• UseLPcylindersonlywiththesereqLdredmeasurements:12"
(305cm)(diameter)x 18"(45.7cm)(tall)with20Ib (9 kg)
capacitymaximum
• LPcylindersmustbeconstructedandmarkedinaccordance
withspecificationsforLPcylindersoftheUS Departmentof
Transportation(DOT) SeeLPcylindercollarformarking
• LPcylindervalvemusthave:
• Type1outletcompaUblewith
regulatororgrill
• Safetyraliefvelve
• ULlistedOverfillProtection
OPDHandWheel
Device(OPD) ThisOPDsafely
featureisidentifiedbya uniquetnengularhandwheelUse
onlyLPcylindersequippedwiththistypeofvalve.
• LPcylindermustbearrangedforvaporwithdrawalandinclude
collartoprotectLPcylindervalveAlwayskeepLPcylindersin
uprightpositionduringuse,transitorstorage
LP (Liquefied PetroleumGas)
• LPgasisnontoxic,ododessandcolorlesswhenproducedFor
YourSafety,LPgashasbeengivenanodor(similartorotten
cabbage)sothatitcanbesmelled
• LPgasishighlyflammableandmayigniteunexpectedlywhen
mixedwithair
LP Cylinder Filling
• Useonlylicensedandexperienceddealers
• LPdealermustpurgenewcylinderbeforefilling
• DealershouldNEVERfillLPcylindermorethan80%ofLP
cylindervolumeVolumeofpropaneincylinderwillvaryby
temperature
• AfrostyregulatorindicatesgasoverfillImmediatelycloseLP
cylindervalveandcalllocalLPgasdealerforassistance
• Donotreleaseliquidpropane(LP)gasintothea_osphere
Thisisa hazardouspractice
• ToremovegasfromLPcylinder,contactanLPdealerorcalla
localfiredepar_entforassistanceCheckthetelephone
directoryunder=GasCompanies"fornearestcertifiedLP
dealers
Safety
4 • 461262006
LP Cylinder Exchange
ConnectingRegulatortotheLPCylinder
• Manyretailersthatsellgrillsofferyoutheoptionofreplacing
youremptyLPcylinderthroughanexchangeservice.Useonly
thosereputableexchangecompaniesthatinspect,precisionfill,
tastandcertifytheircylinders.Exchangeyourcylinderonly
foran OPDsafetyfeature-equippedcylinderasdescribed
in the"LP Cylinder"sectionofthismanual,
• AlwayskeepnewandexchangedLPcylindersinupright
posiUonduringuse,transitorstorage.
• LeaktestnewandexchangedLPcylindersBEFORE
connectingto grill.
LP Cylinder LeakTest
Foryoursafety
• LeaktestmustberepeatedeachtimeLPcylinderisexchanged
orrefilled.
• Donotsmokeduringleaktest.
• Donotuseanopenflametocheckforgasleaks.
• Grillmustbeleaktestedoutdoorsina well-ventilatedarea,
away_m ignitionsourcessuchasgasfiredor ele_ical
appliances.Duringleaktest,keepgrillawayfromopenflames
orsparks.
1. LPcylindermustbepropedysecuredontogrill.(Referto
assemblysection.)
2.TurnallcontrolknobstotheOFFposition.
,
TumLPcylinderOFFbyturninghand-wheelclockwisetoa
full stop.
4.
Removethe protectivecapfromLPcylindervalve.Alwaysuse
capandstrapsuppliedwithvalve.
• Usea deanpaintbrushanda 50/50mildsoapandwater
solution.Brushsoapysolutionontoareasindicatedbyarrows
infigurebelow.
• Donotusehouseholdcleaningagents.Damagetogas
traincomponentscanresult.
Donotusea POLtransportplug
(plasticpartwithexternalthreads)!
Itwill defeatthesafetyfeatureof
thevalve,
5. HoldregulatorandinsertnippleintoLP
cylindervalve.Hand-_ghtenthe
couplingnut,holdingregulatorina
straightlinewithLPcylindervalveso
asnotto cross-threadtheconnection.
Nipplehasto becentered
intothe LPcylindervalve.
If"growing"bubblesappeardonot useormovetheLP
cylinder.ContactanLPgassupplieror yourfire
department!
461262006 • 5
Leak TestingValves, Hose and Regulator
,
Tum all grillcontrol knobs to OFF.
2.
Besureregulatorislightlyconnectedto LPcylinder.
3.
CompletelyopenLPcylindervalvebyturninghandwheel
counterclockwise.Ifyouheara rushingsound,turngasoff
immediately.Thereisamajorleakattheconnection.Correct
beforeproceeding.
Holdcouplingnutand regulator
asshownforproperconnection
to LPcylindervalve.
6. Turnthecouplingnutclockwiseandlightentoafullstop.The
regulatorwill sealontheback.checkfeaturein theLPcylinder
valve,resultinginsomeresistance.An additionalone-halfto
three-quartereturnis requiredto completethe
connection,Tightenbyhandonly- donotusetools,
NOTE:
Ifyoucannotcompletethecomection,disconnectregulatorand
repeatsteps5and6. Ifyouarestillunabletocompletethe
connection,do notusethis regulatod
• Donotinsertanytoolorforeignobjectintothevalve
outletor safetyreliefvalve.Youmaydamagethevalve
andcausealeak.Leakingpropanemayresultin
explosion,fire,severepersonalinjury,or death.
4. Brushsoapysolutionontoareascirdedbelow.
• Neverattemptto attachthisgrilltotheself-contained
LPgassystemofa campertrailerormotorhome.
• Donotusegrilluntilleak-tested.
• Ifaleakis detectedatanytime,STOPandcallthefire
department.
• Ifyoucannotstopa gasleak,immediatelyclose
LPcylindervalveandcallLPgassupplieroryourfire
department!
6 • 461262006
,
ff"growing" bubblesappear,thereisa leak.CloseLP
cylindervalveimmediatelyandretightenconnections.If leaks
cannotbestoppeddonottryto repair.Callforreplacement
parts.Ordernewpartsbygivingtheserial,modelnumberand
nameandpartnumberofitemsneeded(seepartslist)tothe
GrillServiceCenterat 1-888-473-1238.
,
AlwayscloseLPcylindervalveafterperformingleaktestby
turninghandwheelclockwise.
ForSafe Use of YourGrill and to Avoid Serious
Injury:
• Do notletchildrenoperateor playneargrill.
• Keepgrillarea clearandfreefrommaterialsthat bum
(i.e.gasoline,propane,orany otherflammableliquid
or gas).
• Do notblockholesinsidesorbackofgrill.
• Checkburnerflamesregularly.
• Use grillonlyinwell-ventilatedspace.NEVER usein
enclosedspace suchas carport,garage,porch,
coveredpatio,or underanoverheadstructureofany
kind.
• Donotusecharcoalorceramicbriquetsin agasgrill.
(Unlessbriquetsaresuppliedwithyourgrill.)
• Usegrillatleast3 ft.from anywallorsurface.
Maintain10ft.clearanceto objectstha_cancatchfire
orsourcesofignitionsuchas pilotlightsonwater
heaters,liveelectricalappliances,etc..
Safety Tips
• BeforeopeningLPcylindervalve,checkthecouplingnutfor
tighthess.
• Whengrillis notinuse,tumoffallconb'olknobsandLP
cylindervalve.
• Nevermovegrillwhileinoperationor stillhot.
• Uselong-handledbarbecueutensilsandovenmittstoavoid
bumsandsplatters.
• Maximumloadforsideburnerandsideshelfis 10Ibs.
• Thegreasetraymustbeinsertedintogrillandempf_edafter
eachuse.Donotremovegreasetrayuntilgrillhas
completelycoded.
• Ifyounoticegreaseor otherhotmetedaldripping_omgrill
ontovalve,hoseorregulator,turnoffgassupplyatonce.
Determinethecause,correctit,thancleanandinspectvalve,
hoseandregulatorbeforecontinuing.Performa leaktest.
• Keepventilationopeningsincylinderenclosure(grillcart)free
andclearofdebris.
• Donotstoreobjectsor materialsinsidethegrillcart
enclosurethatwouldblocktheflowof combustionairtothe
undersideofeitherthecobol panelor thefireboxbowl.
• Theregulatormaymakea hummingorwhistlingnoiseduring
operation.Thiswill notaffectsafetyoruseofgrill.
• Ifyouhaveagnllproblemseethe "TroubleshcctingSection".
• Ifthe ragulator_ests,turnoffgrillandLPcylindervalve
immediately.Thisindicatesa problemwiththecylinderandit
shouldnotbe usedonanyproduct.Returntosupplied
J
f
• ApartmentDwellers:
Checkwithmanagementtolearntherequirements
andfirecodesfor usinganLPgasgrillinyour
apartmentcomplex.Ifallowed,useoutsideonthe
groundfloorwithathree(3)footclearancefromwalls
orrails.Donotuseonorunderbalconies.
• NEVERattemptto lightburnerwithlidclosed.A
buildupofnon-ignitedgasinsideaclosedgrillis
hazardous
• Never operategrillwith LPcylinder out of correct
positionspecified in assemblyinstructions.
• Always close LPcylinder valve and remove
coupling nut beforemoving LP cylinderfrom
specified operation position.
CAUTION1!I
• Puttingoutgreasefiresbyclosingthelidis not
possible.Grillsarewellventilatedforsafety
reasons.
Do not use water on a greasefire. Personal injury
may result. If a greasefire develops, turn knobs
and LP cylinderoff.
Do not leave grill unattended whileprehestingor
buming off food residue on HI.Ifgrill has not been
regularlycleaned, a greasefire can occurthat may
damage the product.
IgnitorLighting
• Donotleanovergrillwhilelighting.
1.Openlidduringlighting.
2.TurnONgassourceortank.
3.Toignite,turntheIGNITIONBURNERknobtoIGNITE_.
4. PushandholdELECTRONICIGNITORbutton.
5. IfignitiondoesNOToccurwithin5 seconds,tumtheburner
controlsOFF_), wait5 minutes,andrepeatlighting
procedure.
6. Igniteremaining_mers byturningtoHIGH_j), startingwith
theburnersclosesttotheIGNITIONBURNERfirst.
If ignitionstill doesnot occur, follow match-lighting
instructions.
Lightinginstructionscontinuedonnextpage.
461262006 • 7
Turncontrolsandgassourceor tankOFFwhennot
in use.
CAUTION
If ignitiondoes NOToccur in5 seconds, turn the
burner controls OFF,wait 5 minutes and repeatthe
lighting procedure.If the burner does not ignite with
the valve open, gaswill con6nue to flow out of the
burner and could acddently ignite with risk of injury.
Match-Lighting
• Donotleanovergrillwhilelighting.
1. Openlid.TurnongasatLPcylinder,
2. Placelitmatchintomatchholder(hangingfromcartside
panel),thenintolightingholeonrightorleftsideofgrill.
3. Pushinandtomfarrightorfarleftburnerknobto HIGH_j_.
Besurebumerlightsandstayslit.
4. Lightadjacentburnersinsequencebypushingknobsinand
turningtoHIGH(_j_.
Sidebumer Ignitor Lighting
• Donotleanovergrillwhilelighting.
t. Opensidebumerlid.TurnongasatLPcylinder,
2. TurnsidebumerknobtoHIGH_j), pushandhold
ELECTRONICIGNITORbutton.
3. IfsidebumerdoesNOTlight,tom knobto OFF_, wait5
minutes,thenrepeatlightingprocedure.
Sidebumer Match Lighting
1. Opensidebumerlid.TurnongasatLPcylinder.
2. Placelitmatchnearbumer.
3. TurnsidebumerknobtoHIGH_.
Besurebumerlightsand
stayslit.
8 • 461262006
Burner Flame Check
• Removecookingg_atasandflametamers.Lightbumers,rotate
knobsfromHIGH_ to LOW_. Youshouldseea smaller
flameinLOWpositionthanseenonHIGH.Performburner
flamecheckonsideburner,also.Alwayscheckflamepriorto
eachuse.Ifonlylowflameisseenreferto "Suddendroporlow
flame"inthe TroubleshootingSection.
TurningGrill Off
• Turnallknobsto OFF_) position.TurnLPcylinderoffby
turninghand-wheelclockwiseto afullstop.
IgnitorCheck
• TurngasoffatLPcylinder.Pressandholdelec_onicignitor
button."Click"shouldbeheardandsparkseeneachtime
betweencollectorboxorburnerandelectrode.See
"Troubleshooting"if noclickorspark.
Valve Check
• Important:Makesuregasisoffat LPcylinderbefore
checldngvalves. Knobslockin OFF position.Tocheck
valves,firstpushinknobsandrelease,knobsshouldspring
back.If knobsdonotspringback,replacevalveassembly
beforeusinggdll.Turnknobsto LOWpositionthentombackto
OFF position.Valvesshouldtomsmoothly.
Hose Check
• Beforeeachuse,checktoseeifhosesarecutorworn.
Replacedamagedhosesbeforeusinggdll.Useonly
valve/hosekegulatorspedfiedbymanufacturer.
GeneralGrill Cleaning
• Donotmistakebrownorblackaccumulationofgreaseand
smokeforpaint.Intehorsofgasgdllsarenotpaintedatthe
factory(andshouldneverbepainted).Applya strongsolution
ofdetergentandwaterorusea grillcleanerwithscrubbrush
oninsidesofgrilllidandbottom.Rinseandallowtocompletely
airdry.Donotapplya caus_cgrilllovencleanertopainted
surfaces.
• Plasticparts:Washwithwarmsoapywaterandwipedry.
• Donotusecitrisol,abrasivedeaners,degreasersora
concentratedgrillcleaneronplasScparts.Damagetoand
failureofpartscanresult.
• Porcelainsurfaces:Becauseofglass-likecomposigon,most
residuecanbewipedawaywithbakingsodahvatarsolu_onor
speciallyformulatedcleaner,Usenonabrasivescoudngpowder
for stubbomstains.
• Paintedsurfaces:Washwithmilddetergentornonabrasive
cleanerandwarmsoapywater.Wipedrywithasoft
nonabrasivecloth.
• Stainlesssteelsurfaces:Tomaintainyourgrill'shighquality
appearance,washwithmilddetergentandwarmsoapywater
andwipedrywithasoftclothaftereachuse.Baked-ongrease
depositsmayrequiretheuseofanabrasiveplasSccleaning
pad.Useonlyindirectionofbrushedfinishtoavoiddamage.
Donotuseabrasivepadonareaswithgraphics.
CAUTION
|
NATURAL HAZARD • SPIDERS
FACT:Sometimesspidersandothersmallinsectsclimb
intotheburnertubesattachedtotheburners.The
spidersspinwebs,buildnestsandlayeggs.The_
websornestscanbeverysmall,butthey
areverystrongandcanblocktheflow
ofgas.Cleanburnerspriortouseafter
storing,atthebeginningofgrillingseason
orafteraperiodofonemonthnotbeingused.
Spiderguardsareontheairintakesinaneffortto
reducethisproblem,butitwillnoteliminateit!An
obstructioncanresultina'_lashback"(afireinthe
burnertubes).Thegrillmaystilllight,buttheobstruction
doesnotallowfullgasflowtotheburners.
IF YOUEXPERIENCETHEFOLLOWING:
1.Smellgas.
2. Burner(s)willnotlight.
3. Asmallyellowflamefromburner(shouldbe blue).
4. Firecomingfrom aroundorbehindcontrol knob.
STOP!
Immediatelyturn off gas at LP cylinded.
SOLUTION:
Waitfor grilltocool.
Followthe"CleaningtheBumerAssembljYinstructions.
Cleanburnersoften.Usea 12"pipecleanertocleanout
theburnertubes.Youmayalsoforceastreamofwater
froma hosenozzlethroughburnertubestocleanthem.
Storing Your Grill
• Cleancookinggrates.
• Stereindrylocation.
• WhenLPcylinderisconnectedtogrill,storeoutdoorsinawell-
ver_latedspaceandoutofreachof children.
• Covergrillifstoredoutdoors.Choosefromavarietyofgdll
coversofferedbymanufacfurar.
• SteregrillindoorsONLYifLPcylinderisturnedoffand
disconnected,removed_om grillandstoredoutdoors.
• Whenremovinggrillfromstorage,follow=C/eaningtheBumer
Assembly'instructionsbeforestartinggdll.
Cleaningthe BurnerAssembly
Followtheseinstructionstocleanand/orreplacepartsofburner
assemblyorifyouhavetroubleignitinggrill.
1. Turngasoffat controlknobsandLPcylinder.
2, Removecookinggratesandflametamers,
3, Removescrewsandcarryovertubesfromrearofburners,
4, Removescrewandwasherstodisengagebumerfrom
bracketonfirebox.
5. Removescrewstodetachelectrodefromburner.Electrode
shouldremaininfirebox.
6. Carefullylifteachburnerupandawayfromvalveopenings.
Wesuggestthreewaystocleantheburnertubes.Usetheone
easiestforyou.
(A) Bendastiffwire(a lightweightcoathangerworkswell)
intoa smallhook.Runthehookthrougheachbumer
tubeseveraltimes.
(B) Usea narrowbottlebrushwithafle)dblehandle(donot
usea brasswirebrush),runthebrushthrougheach
burnertubeseveraltimes.
(C) Weareyeprotection:Useanairhoseto forceairinto
theburnertubeandouttheburnerports.Checkeach
porttomakesureaircomesouteachhole.
7. Wirebrushentireoutersurfaceofburnerteremovefood
residueanddirt.
8. Cleananyblockedportswitha stiffwiresuchasanopen
paperclip.
9. Checkburnerfordamage,duetonormalwearandcorrosion
someholesmaybecomeenlarged.Ifanylargecracksor_
holesarefoundreplacebumer.
VERYIMPORTANT:Burnertubesmustreengagevalve _.
openings.Seeillustrationsatright.
10. Attachelecb'odetoburner, burnC°to.vn'ectalve_'
11. Carefullyraplacebumers. engagement____,
12. Attachburnerstobracketsonfirebox.
13. Repositioncarryovertubesandattach
toburners.Replaceflametamersand _
cookinggrates.
461262006 • 9
IndirectCooking
Poultryandlargecutsofmeatcookslowlytoperfectionon
thegrillbyindirectheat.Theheatfromselectedburners
circulatesgentlythroughoutthegrill,cookingmeetorpoul_j
withoutthetouchofadirectflame.Thismethodgreatlyreduces
flare-upswhencookingextrafattycutsbecausethereis nodirect
flametoignitethefats andjuicesthatdripduringcooking.
IndirectCooking Instructions
• Alwayscookwiththelidclosed.
• DuetoweathercondiUons,cookingUmesmayvary.During
coldandwindyconditionsthetemperaturese_ngmayneed
tobeincreasedtoinsuresufficientcookingtemperatures.
1 Burner Cooking
Cookwithdirectorindirectheat.
Bestforsmallermealsorfoods.
Consumeslessfuel.
Food Safety
Foodsafetyisa veryimportantpartofenjoyingtheoutdoor
cookingexperience.Tokeepfoodsafefromharmfulbacteria,
followthesefourbasicsteps:
Clean:Washhands,utensils,andsurfaceswithhotsoapywater
beforeandafterhandlingrawmeatandpoul_y.
Separate:Separaterawmeatsandpoultryfromready-to-eat
foodstoavoidcrosscontamination.Usea dean platterand
utensilswhenremovingcookedfoods.
Cook:Cookmeatandpoul_j thoroughlytokillbacteria.Usea
thermometertoensureproperinternalfoodtemperatures.
Chill:RefrigeratepreparedfoodsandleftoversprompUy.
For more informationcall: USDA Meat and Poultry Hotiine at
1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST,
HowToTellIfMeatIsGrilledThoroughly
• Meatandpoulftycookedona grilloftenbrownsveryfastonthe
outside.Usea meatthermometertobesurefoodhasreached
asafeinternaltemperature,andcut intofoodtocheckfor
visualsignsofdoneneas.
• Wholepoul_yshouldreach180° F;breasts,170° F.Juices
shouldrunclearendfleshshouldnotbepink.
• Hamburgersmadeofanygroundmeatorpoultryshouldreach
160° F,andbebrowninthemiddlewithnopinkjuices.Beef,
vealandlambsteaks,roastsandchopscanbecookedto 145°
F.Allcutsofporkshouldreach160° F.
• NEVERpartiallygrillmeatorpoultryandfinishcookinglater.
Cookfoodcompletelytodestroyharmfulbacteria.
• Whenreheathgtakeoutfeedsorfullycookedmeatslikehot
dogs,grillto165° F,orunUIsteaminghoL
10 • 461262006
2 Burner Cooking
Greatindirectcookingonlow.
Producesslow,evenheating.
Idealforslowroastingandbaking.
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL
Routinecleaning isnecessaryto preservethe appearance and corrosionresistanceof Stainless Steel.The perceptionthat
many peoplehave is that stainlesssteelwill not rust.That is notthe case in certainconditions. Rust marks are regular sttel
particlesthat have becomeattached to thesurface of stainless steel. They mayalso occur if you are using a steel woolor
wirewool scouring padin steadof a nylon scouring padto clean your grill. Incoastalareas, small rust pits may developon
thesurface of yourgrill that cannotbefully removed bya cleaner.Concentrate bleachesand other solutionscontaining
chlorinecan also cause rust pitsand should not be used.
Cooking creates smokethat mayeventually coat anddiscolor thestainless steel surface. Greasefireswill darken the
stainlesssteel surface,butwill not affect the integrity ofthe steel. Periodiccleaningof thecooking surface and inside d the
grill helpsdecreasethe risk of a fire. The methods beloware suggestionsfor cleaningstainless steel surfaces.Choose a
cleaning methodappropriatefor your needs. Itis recommendedthat you usea Char-Broil®grill coverto help prolongthe
life and preventdiscolorationofyour grill.
Routine Care
After each use, letyour grill cool and thenwipe thegrill witha soft, damp, soapy cloth and rinsewith cleanwater.It is
important to removeany food particlesor marinadefrom the stainlesssteel surfaceof your grill. Most marinadesare highly
acidic anddamagestainless steel. DO NOT USESTEELORWIREWOOL. Toclean, polish andprotectyour stainlesssteel
grill on a weekly basis use Char-Broil® Stainless Steel Grill Cleaner.For quick, convenient cleaning, use Char-Broil®
Stainless SteelGrill Wipes.
StubbornStains and Rust
Stubborn stains,discolorationand possibly rustand rust pittingcan occur fromcooking, exposureto harshoutdoor
conditions, or extreme cookingtemperatures. Forstubbornrust stains andgreasestains,you can restoreyour grillwith the
Char-BroilStainless SteelRestorationKit. It is availableat major retailersor you can buy itonlineat www_rilllovers.com.
Forthe latest new products and informationfor the careand cleaningof yourstainless steelgrill go to www.charbroiLcom.
*Always rub or wipe inthe directionof thegrain or polishlines inthe stainless steelsurface, not across them.
** Do notlet stainless steel cleanerscome incontactwith paintedor plastic surfacesasdamage mayoccur.
ROUTINE CARE
Char-Broil® Stainless Steel
Grill Cleaner
ROUTINE CARE
Char-Broil® Stainless Steel
Grill Wipes
STUBBORN STAINS AND RUST
Char-Broil® Stainless Restoration Kit
461262006 * 11
K_e.y
A 1
B 1
C 1
D 1
E 1
F 1
G 4
H 1
I 1
J 3
K 1
L 1
M 5
N 5
O I
P I
Q I
R I
S 1
T 1
U 1
V I
W I
X I
Y I
Z I
AA 1
BB 1
CC 1
DD 1
EE 1
FF 1
GG 2
HH 1
Description
Firebox Bowl.................
Right Side Upper Panel, Firebox•
Left Side Upper Panel, Firebox..
Right Side Panel, Firebox.......
Left Side Panel, Firebox........
Rear Panel, Firebox ...........
Part #
•.. 80005584
•.. 80005585
•1.80005586
•.. 80005702
•.. 80005701
... 80005590
Bumen ......................... 80005703
Electronic Ignition Kit ......
Electronic Ignition Button...
CanTover Tube...........
Contol Panel ............
VaNe/Manifold/Reguhtor. •.
........ 80005704
........ 80004341
........ 80005592
........ 80005705
........ 80005740
ControIKnob .................... 80004216
Control Knob Bezel .......
Bottom Shelf.............
Left Side Panel, Cart ......
Right Side Panel, Cart .....
Lower Back Panel, Cart ....
Upper Back Panel, Car[ ....
...... 80005596
...... 80005706
...... 80005707
...... 80005708
...... 80005623
...... 80005624
Front Brace...................... 80005709
Heat Shield,Tank................. 80005710
Left Rail, Grease Tray ............. 80005711
Right Rail, Grease Tray ............ 80005712
Sideburner Drip Pan............... 80005626
Sideburner Lid ................... 80005627
Left Sideburner Shelf .............. 80005628
Fascia, Left Sideburner Shelf ........ 80005713
Sideburner Burner Kit.............. 80004311
Right Side Shelf .................. 80005714
Fascia, Right Side Shelf ............ 80005715
Left Door. ....................... 80005717
Right Door ...................... 80005719
Door Hande w/Caps .............. 80005718
Lid Assembly .................... 80005720
II 1
JJ 1
KK 1
LL 1
MM 1
NN 1
OO 4
PP 2
QQ 2
RR 1
SS 1
TT 1
UU 2
VV 1
VWV 1
XX 1
Description Part #
innerinsert,LidAssembly .......... 80005721
Lid Handle ...................... 80005722
TemperatureGauge............... 80004030
Logo Plate ...................... 80005723
Lid Assembly Hardware Pack........ 80004371
Warming Rack ................... 80004050
Flame Tamer .................... 80003332
Locking Caster ................... 80000268
Fixed Caster..................... 80004093
Sideburner Cooking Grate .......... 80000638
Cooking Grate(set of 2)............ 80005724
Grease Tray..................... 80003584
Match Holder .................... 80005589
Logo Plate, Dual Fuel.............. 80005594
TowelBar ....................... 80005716
Sideburner Wind Diverter........... 80005038
1
Replacement FlameTamer
Support Pins ................... W80000020
1
Product Guide (English)............ 80005671
1
Hardware Pack................... 80005676
I Caster Wrench
1 AA Battery
1 Control Knob
1 Control Knob Bezel
4 #8x3/8" Self-TappingScrew
2 #8--32x3/8"Screw
2 4mm Lock Washer
2 #10=24x3/8"Screw
8 1/4-20x1½' Screw
2 5ram FiatWasher
2 5mm Lock Washer
18 1/4-20xl/2" Screw
26 7mm FiatWasher
26 7mm LockWasher
Tools required for assembly:
CasterWrench- Provided • Phillipsscrewdriver- Not provided
Estimated assembly time:
30-45minutes
Cetefied Grll PartsAndAccessortes, ChaFBr®landDes gn®,Char-Broil(Gas G_ll Briquettes)®,Char-Damonds®,CookingZoneand Desgn®,DiamondFlame®,Executve Chef®, Faststert®,Flare
Fighter@,FlavorMastsr@,GasGrill Siloue_eand Design®.H20 Smoker@,LavaFlame®,MasterFlame®, MasterFlameP_cis®n CookingSystsm®, PowerSpark_,Quantum®,VIP®, P_cis®nFlame anrJ
Design®,Sterm@,andTruFlarne®are re6iteeredTra_Jernarksofthe W.C.BradleyCompany. Thermos®is a _egisteredtradema®of theThermosCompanyand its affiliates.
ArUsanCollec_®nbyChaFBroil iv C3 andDesignTM, Char-Broiland DesignTM , Flame DesignTM, FlavorTentsTM, Grill2Go TM, GrilliffiSttskTM, Keeperof the FlarneTM, Keepersof theFlameTM, NaturalGripTM,
OutdoorCooking Collectionand Design_MPatioBistroTM, Pre®®onFlameTM ,Pro-CbeckTM, QuickSetGdlls and Design_MSmokerTen_s_, The BigEasyTM , The MinuteGrillTM, The Edge_4TheTuscan
CollectionTM, and The UIban GrillTM areTrademarksof the W.C.B_dley Compan_ Un®elsal Gr_llPartsand Des_gnl_isa _rademarkof theThermos Companyand its affiliates.
Protectedunder one or moreof thefollow®gU.S. Patents: 4,598,692;4,624,240;4,747,361;4,747,361;4,817,583;4,924,846;4,989,579;5,063,966;5,076,256;6,076,257;6,090,398;5,109,834;5,224,676;
5,277,106;5,421,319;5,441,226;6,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,562,094;5,613,486;5,640,475;5,706,707;5,711,663;5,765,543;6,931,149;6,996,573;6,096,132;6,135,104;
6,173,644B1;6,279,566;6,397,731;6,418,023;6,439,222;6,523,461; D282,619;D339,714;D341,292;D343,337;D358,059;D361,466;D364,535;D372,637;D373,701;D377,735;D383,035;D307,010;
D405,643;D405,643;D406,005;D4O6,OO£;D413,043;D413,229;D413,229;D414,982; D415,388;D416,164;D416,441;D416,441;D417,587;D422,516;D423,274;D423,676;D428,303;D435,396;D436,004;
D438,059;D438,060;D438,427;D439,110;D442,506;D443,179;D443,354;D447,384;D447,385;D447,909;D448,610;D448,614;D448,615;D448,616;D448,975;D449,462;D451,759;D456,262S;D460,313,
D461,359and D504,O4thCanada:67743;67744;92607;92608 and1,316,424.OtherPatentsPending.Assemblyinstru_ons © 2005.
12 • 461262006
¢
o,I
OD
E1
Attachthetwolockingcastersattherear
ofthebottomshelfandthetwofixed
castersatthefront.Usetheprovided
casterwrenchtofullytightencasters.
Lockingusster-----........_
80000268
Bottomshelf_ .
80005706
Fixedcaster_
80004093
Fa
Attachsidepanelstobottomshelfusingthree
1/4-20x1/2"screws,7mmlockwashers,and
7ramfiatwashersperpanel.
IMPORTANT:Panelwithlargeholemust
Beon leftsideofbottomshelf.
Leftsidepanel----......._
(withlargehole)
80005707
Makesuresidepanels
arepushedasfarto the
rearofbottomshelfas
possiblebeforefully
tighteningscrews.
Rear
7mmII
_....----RigMsidepanel
80005708
14 • 461262006
U
Placelower back panel
between side panels at
rear of bottom shelf.
Secure lower back panel to
side panels using two
1/4-20x1/2" screws,
7ram lock washers, and
7ram flat washers on each
side.
80005623
-- m
This step requires two people
to lift and position grill heed
onto cert. Carefully lowerthegrill
head onto the cart, aligningslots at
bottom of grill head with posts on
cart side panels. Makesure the
regulator hose is hanging outside
the cart, Grill headmust face open
side of cart.
Grillhead_.--.-.- --.---_
Regt
461262006 • 15
D
Insertfront brace under control paneland between cartside panels. Secure usingtwo 1/4=20x11/2"screws, 7ramlock
washers, and 7mm fiat washers on each side.
NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED INTHE MOST DOWNWARD POSITIONWHEN
ASSEMBLED TO CART,
D
On back of grill, place upper back panel between side panels and
above lower back panel. Secure upper backpanel, in lower holes,
usingone 1/4-20xl V2"screw,7ram lock washer, and 7ram flat
washer on each side. Do not fully tighten screws until side shelf
installation is complete in latersteps,
l/4-20xfV_" 7ramlock 7ramflat
screw washer washer
pperbackpanel
80005624
_6 • 461262006
Inserttabs onright side shelf into rectangularslots in side of firebox.Attach rear
of shelf using one 1/4-20x1/2" screw, 7mm lock washer,and 7ram fiat washer
in upper hole. Use one l/4-20xlW' screw, 7ram lockwasher, and
7ram flat washer inlower hole.Attach frontof shelf and fascia using three
1/4-20x1/2" screws, 7ram lock washers, and 7ram fiat washers.
Tabs
into
D
1/4-20x11/2'' screw
Inserttabs onleft sideburner shelfassembly into rectangular slots in side of firebox. Attach rearof shelf using one 1/4-
2gx1/2" screw, 7ram lock washer,and 7mm flat washer inupper hole. Useone l/4-20xlW' screw,7turn lock washer, and
7ram fiat washer inlower hole.Attach frontof shelf and fascia using three 1/4-20xl/2" screws, 7mm lock washers, and 7ram
fiat washers. Now you may fully tighten lower screws on upper back panel.
Tabs
into
holes
/
Fascia,left sideburnershelf
80005713
461262006 • 17
First,removethetwoscrewsandlockwashemfromthesidebumervalvebracket.Posilonsideburnervalvebracket
beneathsidebumershelffasciasothatvalvestemcomesthroughlargercenterholeinfascia.Secureusinglockwashers
andscrewsthatwereremovedfrombracket.Attachsidebumerbezeltofasciausingtwo#8-32x3/8"screwsand4mmlock
washers.Presssideburnercontrolknobontovalvestem.
Controlknobbezel
80005596
\
Sidebumer
valvebracket
_"_] Insertsidebumerburnerintoleftshelf,makingsureburnertubeengagessideburnervalve(A).Centerstudonbottomof
burnerfitsintocenterholeinburnerbracketonshelf.SeeillustrationCfor properburner-to-valveengagement.Secure
burnertobracketusingtwo#10-24x318"screws,5mmlockwashers,and5mmfiatwashers(B).
80004311
18 • 461262006
m
Placesidebumer wind diverter over
sidebumer.Align notch indiverter to
fit around electrode. Placeburner
cap onto sideburner. Place
sidebumer cooking grate onto
sidebumer shelf, aligning grate legs
with holes onshelf.
Burnercap
Sidebumerwinddive_er
80005038
Insideof cart, insert ends of left and rightgrease tray rails into slots between upperand lower backpanels near grease tray
opening.Attach opposite ends of rails to bottomedge of front brace using one #8x318" self-tapping screw per rail.Tothe left
of the rails, repeat this procedureto install the tank heatshield. Attach heat shield to front brace using two #8x3/8" self-
tapping screws.
461262006 • 19
Inserthingepinonbottomofdoorsintoholeinbottomshelf.Pressupperhingepinin_ontbrace,alignhingeholeontopof
door,andreleasehingepinintodoor.
Hingepin
onbottom
ofdoor
[]E]
Left door htdoor
80005717 80005719
Installflametamersbyslidingoneendofeachflametamerintoslotsatfrontoffireboxandrestingoppositeendonpinsin
backoffirebox.
20 • 461262006
Placethetwocookinggratesontothefirebo_Insertthethreewireendsatrearofwarmingrackintoholesin backof
firebox.Frontwiresofwarmingrackrestonsidesoffirebox.
Assembled
warm,ngrack
rack
80004050
Cookinggrateset
80005724
LPCYLINDERISSOLDSEPARATELY.Fillandleakcheckthecylinderbeforeattachingtogrillandregulator(seeUse&
Caresection).Oncecylinderhasbeenfilledandleakchecked,placecylinderintoholeinbottomshelf.Makesurecylinder
valveisfacing frontof grill.Securecylinderwithcylinderscrewunderbottomshelf.Insertregulatorthroughlargeholein
leftsidepanel.See Use & Caresectionof this manuaJto performthe "Burner FlameCheck" andfor
importantsafety instructions beforeusing.
AlwayskeepLPcylindersin uprightpositionduring
use,transport,andstorage.
Cylindervalve must face to front of cart once
tank is attached. Failureto installcylinder
correctlymay allow gas hose to bedamaged
in operation, resultingin the risk offire.
_1_20_ .21
_i_ Onbackofgrill,slidegreasetrayintoopeninginupperbackpanel.
CAUTION
Failuretoinstallgreasetraywill
causehotgreasetodripfrombottom
ofgrillwith riskof fireor property
damag_
Greasetray
80003584
_1_ Unscrewelectronicignif_onbuttononfrontofcontrolpanel.InsertAAbatteryintoignitor,negalJve(--) endfirst.
Replacebutton.
ElectronicIgnitionButton
80004341
22 • 461262006
Attach towel barto right side shelf using two 1/4=20x1/2" screws, 7ram lockwashers and 7ram fiat washers.
\
Towelbar
80005716
7rnmFiatwasher
7mmLockwasher
114.20x112"screw
461262006 • 23
EMERGENC|IES: ifa gas leak cannot be stopped, or a fire occurs dueto gas leakage, call the fire department.
Gasleakingfrom
cracked/cut/burned
hose.
GasleakingfromLP
cylinder.
GasleakingfromLP
cylindervalve.
Gasleakingbetween
LPcylinderand
regulatorconnection.
Firecomingthrough
controlpanel.
Greasefireor
continuousexcessive
flamesabovecooking
surface.
Troubleshoo_ng
Burner(s)willnot light
usingignitor.
See ElectronicIgnition
Troubeshootingaso
Condnuedonnext
page.
, Damagedhose.
, Mechanicalfailuredueto rustingor
mishandling.
, Failureofcylindervalvefrom
mishandlingor mechanicalfailure.
, Improperinstallation,connectionnot
tight,failureofrubberseal.
. Fireinburnertubesectionof burnerdue
to blockage.
, Toomuchgreasebuildupinburnerarea.
GASISSUES:
, Tryingto lightwrongburner.
, Burnernotengagedwith controlvalve.
, Obstructionin burner.
,No gasflow.
• Turnoffgas atLPcylinderorat sourceon naturalgassystems.If
anythingbutburned,replacevalve/hose/regulator.Ifburned,
discontinueuseof productuntila plumberhasinvestigatedcause
andcorrectionsare made.
• ReplaceLPcylinder.
•TurnoffLPcyhder valve.ReturnLPcylindertogassupplier.
• TurnoffLPcylindervalve.Removeregulatorfromcylinderand
visuallyinspectrubbersealfor damage.SeeLPCylinderLeakTest
andConnectingRegulatortotheLPCylinder.
• TurnoffcontrolknobsandLPcylindervalve.Leavelid opento
allowflamesto diedown.Afterfire isoutandgrilliscold,remove
burnerandinspectforspidernestsorrust.SeeNaturalHazard
andCleaningtheBurnerAssemblypages.
•TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamesto diedown.Aftercooling,cleanfoodparticlesand
excessgreasefrominsidefireboxarea,greasetray,andother
surfaces.
• . _ _ JJJ
•Seeinstructionson controlpanelandin UseandCaresection.
•Makesurevalvesarepositionedinsideof burnertubes.
•Ensureburnertubesarenotobstructedwith spiderwebsor other
matter.Seecleaningsectionof UseandCare.
•MakesureLPcylinderisnot emp_. IfLPcylinderisnotempty,
referto "Suddendropingasflow.
24 • 461262006
, Vaporlockat couplingnut toLPcylinder.
,Coupling nutandLPcylindervalvenot
fullyconnected.
ELECTRICALiSSUES:
, Electrodecrackedor broken;"sparksat
crack."
, Electrodetipnotinproperposition.
, Wireand/orelectrodecoveredwith
cookingresidue.
, Wiresarelooseordisconnected.
, Wiresareshorting(sparking between
ignitorandelectrode.
, Deadbattery.
•TurnoffknobsanddisconnectcouplingnutfromLPcylinder.
Reconnectandretry.
•Turnthecouplingnutapproximatelyone-halftothree-quarters
additionalturnuntilsoh'dstop.Tightenbyhandonly- do notuse
tools.
• Replaceelectrode(s).
MainBurners:
• Tipof electrodeshouldbepointingtowardgasportopeningon
burner.Thedistanceshouldbe 1/8"to 1/4".Adjustifnecessary.
Sideburner:
•Tipof electrodeshouldbepointingtoward_asportopeningon
burner,thedistanceshouldbe 1/8 to3/16.Adjustifnecessary.
• Cleanwireand/orelectrodewith rubbingalcoholandcleanswab.
• Reconnectwiresorreplaceelectrode/wireassembly.
• Replaceignitorwire/electrodeassembly.
• Replacewitha newM-size alkalinebattery.
Troubleshooting (continued)
m _(_),I[:l)
Burner(s)willnot light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Burner(s)willnot
matchlight.
Suddendropingas
flowor lowflame.
ELECTRONICiGNITION:
. Nospark,noignitionnoise.
. Nospark,someignitionnoise.
. Sparks,butnotatelectrodeorat full
strength.
PIEZOPUSH-BUTTONANDROTARY:
. Push-buttonsticksatbottom.
. Rotaryknobrotateswithoutclicking.
, Sparkingbetweenignitorandelectrode.
, See"GASiSSUES:"onpreviouspage.
, Matchwillnotreach.
, Impropermethodd match-lighting.
, Out d gas.
, Excessflowvalvetripped.
• SeeSectionIofElectronicIgnitionSystem.
•SeeSectionfld ElectronicIgnitionSystem.
•SeeSectionIIIof ElectronicIgnitionSystem.
• Replaceignitor.
• Replaceknob.
• Inspectwireinsulationandproperconnection.Replacewiresif
insulationisbroken.
• Uselong-stemmatch(fireplacematch).
• See"Match-Lighting"sectiond Useand Care.
• CheckforgasinLPcylinder.
• Turnoffknobs,wait 30secondsandlightgrill,if flamesarestilllow,
turnoffknobsandLPcylindervalve.Disconnectregulator.
Reconnectregulatorandleak-test.Turnon LPcylindervalve,wait
30 secondsandthenlightgrill.
Flamesblowout.
Flare-up.
Persistentgreasefire.
, VaporlockatcouplingnutlLPcylinder
connection.
, Highor gustingwinds.
, LowonLPgas.
, Excessflowvalvetripped.
, Greasebuildup.
, Excessivefatin meat.
, Excessivecookingtemperature.
, Greasetrappedbyfoodbuilduparound
burnersystem.
• Turnoffknobsand LPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectandretry.
• Turnfrontofgrill tofacewindorincreaseflameheight.
• RefillLPcylinder.
• Referto "Suddendropingasflow"above.
• Cleanburnersandinsideof grifl/firebox.
• Trimfatfrommeatbeforegrilling.
• Adjust(lower)temperatureaccordingly.
• TurnknobstoOFRTurngasoffatLPcylinder.Leavelid inposition
andlettireburnout.Aftergrillcools,removeandcleanaftparts.
Flashback... , Burnerand/orburnertubesareblocked. • TurnknobstoOFRCleanburnerand/orburnertubes.Seeburner
(firein burnertube(s)), cleaningsectionof UseandCare.
UnabletofillLP , Somedealershaveolderfillnozzles • Thewornnozzlesdon'thaveenough"bite"toengagethevalve.Try
cylinder, withwornthreads, a secondLPdealer.
Oneburnerdoesnot , Greasebuildupor foodparticlesin • Cleancarry-overtube(s)with wirebrush.
lightfromother end(s)ofcarryovertube(s).
burner(s).
461262006 • 25
Troubleshootng - Electronic ignition
SECTIONI
Nosparksappearat
anyelectrodeswhen
ignitionbuttonis
pushed;no noisecan
beheardfromspark
module.
Batterynotinstalled
properly.
Deadbattery.
, Checkbatteryorientation.
, Hasbatterybeenused
previously?
* Installbattery(makesurethat"+"and"-"
connectorsareorientedcorrectly,with"+"endup
and"-" enddown.)
* ReplacebatterywithnewAA-sizealkalinebattery.
SECTIONfl
Nosparksappearat
anyelectrodeswhen
ignitionswitchis
pushed;noisecanbe
heardfromspark
module.
SECTmONfll
Sparksare present
butnot atall
electrodesand/ornot
atfullstrength
Buttonassemblynot
installedproperly.
Faultysparkmodule.
Outputlead
connectionsnot
connected.
Outputlead
connectionsnot
connected.
Arcingto grillaway
fromburner(s).
, Checkto insurethreadsare
properlyengaged.Button
shouldtravelupanddown
withoutbinding.
, If nosparksaregenerated
withnewbatteryandgood
wireconnections,moduleis
faulty.
oAreoutputconnectionson
andtight?
, Areoutputconnectionson
andtight?
, If possiNe,observegriflin
darklocation.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgdflframe.
• Unscrewbuttoncap assemblyandreinstall,making
surethreadsarealignedandengagedfully.
• Replacesparkmoduleassembly.
• Removeandreconnectaftoutputconnectionsat
moduleandelectrodes.
* Removeandreconnectalloutputconnectionsat
moduleandelectrodes.
* Ifsparksareobservedotherthanfromburner(s),
wireinsulationmaybedamaged.Replacewires.
26 • 461262006
Weakbattery.
Electrodesarewet.
Electrodescrackedor
broken"sparksat
crack".
, Allsparkspresentbutweak
or atslowrate.
, Hasmoistureaccumulated
onelectrodeand/orin burner
ports?
, Inspectelectrodesfor
cracks.
* Replacebatterywitha newAA-sizealkalinebattery.
• Usepapertowelto removemoisture.
* Replacecrackedorbrokenelectrodes.
Pleaseregisteryourproductonlineat:
(Ifyouregisteronline,youdonotneedtosendinthisregistrationcard.)
PLEASEFILLOUT THISCARDANDRETURNIT WITHIN10DAYSOF PURCHASE.FAILURETORETURNMAYAFFECTYOURWARRANTYCOVERAGE.FORWARRANTY
LLENEESTATARJETAY DEVUELVALADENTRODELOS t0 DIASDE LACOMPRA.SI NO LADEVUELVE,PUEDEVERSEAFECTADASUCOBERTURADE GARANTIA.
PARAEL SERVICIODEGARANTIAESNECESARIOQUEPRESENTESU COMPROBANTEDE COMPRA.CONSERVELAFACTURA.ESTA GAHANTIAES INTRANSFERIBLE.
VEUILLEZCOMPLETERCETTECARTEET LARETOURNERDANSLES10 JOURS SUP/ANTL'ACHAT.LACOUVERTUREDEVOTREGARANTIEPOURRAITEN ETRE
AFFECTEESIVOUSNELE FAITESPAS.POUROBTENIRLESERVICESOUSGARANTIE,UNEPREUVED'ACHATDOlTETREPRESENTEE.VEUILLEZCONSERVER
SERVICE PROOFOF PURCHASEWILLBEREQUIRED.PLEASEKEEPYOUR SALESRECEIPT.THISWARRANTYISNON-TRANSFERABLE.
VOTREFACTURE.LAPRESENTEOARANTIEWESTPASTRANSFERABLE.
FirstName/Nombre/Pr6nom Inif_al/Iniciai/InitialeLestNameJAbellide/Nomdefamille
11111111111111111 II III IIII II IIII II IIII II I
Address(numberandslreet)/Direcci6n(nbmeroy calle)/Adresse(num6roetrue)
I I II I I I I I I I I I I /I I I I I I I I I I I I I
CityiCiudedNille Stete/Estedo/Province ZipCode/C6digozip/Codepostal
AptNumber/N° deapartJNed'appt.
IIIIII
II II IIII II IIII II IIII II II I I I II I III
E.mailAddresslDirecci6nde€orteoelectr_nicolAdruseIgectmnique
2
_y_uvc_unta_ypmv_deusv_U1y_uremaqad_ y_u_iveusperm_i_n_ uee_r _ a_m_ _ _ _ _ _t _y in_ _
Sinosinf_mavoluntar_entesud_ deconeo_, nosdepetmisoparausadeafindeen_ o_s q_ p_ _.
Sivouschoieiseezdenousf_urrdrvotreadre_ee_lec_ue, you8ncu_dennez/apermiss_nderuglberpourvousfairepartd'_ sp_ialeesu_ce_
devou_int_mese_
I I
(Example:yourname@yourhost.corn) (Ejempto:sunombre@suhost.corn) (Exemple:votrenora@votreh_tecorn)
3PhoneNumber/N_,memtelef6nico/Num6mdet616phone
II II IIII II III
4 IMPORTANTIlilMPORTANTEI/IMPORTAN'I1
WriteSerialNumberandModelNumberinspacesbelow
Escribaenlosespacicedeabajoeln_Jmerodesedeyeln_Jmero
demodelo.
Ins_vezisnum_Yodes_rieetisnum_Yodemod#/edensles
espacesci-dessous.
6DateofPurchase/Fechade€ompra/])atedeI'achat
I IIIIIIIII I
7_" Name/IdombmdeIstiende/Nomdu magssin
II III II II IIIIII
8 PurchasePrice/Pmciode€ompra/Pdxd'achat
$_L_ .00
I I I
5 YourGenderlSex_/Sexe:
Whichproductareyourregistering?
9
i,Qu6p_oductoesbtregistrando?
Quelproduitenregistrez-vous?
1.[] GasGrill/Parrillaa gas/Grilaugaz
2.[] ElectricGril/Parrillael_tdca/Gdldlectdque
3.[] Smoker/Ahumador/Fumoir
4.[] CharcoalGrill/Pardllaacarbbn/Barbecueaucharbon
5.[] CharcoalSmoker/Ahumadoracarbbn/Fumoiraucharbon
6.[] OutdoorFireplacedChimeneaparaextedores/Foyerext_rieur
7.[] CookedFryer/ Cocina/freidora/CuiseudFriteuse
8.[] OthedOtro/Autre
1.[] Male/Masculk_o/Masculk_ 2. [] Female/Femenino/F_minin
Mail to: / Envielo a:
Consumer Warranty Service
P. O. Box 1240
Columbus, GA 31902-1240
Thankyoufarcompletingthisquestionnaire.Youranswerswillhelpusandothercompaniesreachyouwithoffersthatmayinterestyou.Ifyouprefernotto
receivetheseoffers,pleasecheckhere[].
Graciasporcompletarestecuestionario.Susrespuestasneaeyudar_n,a nosotresyaotrascompa_ias,a Ilegaraustedconofertasquepuedanresultarle
deinterns.Si prefierenorecibirestasofertas,porfavormarqueaquiN.
Mercid'avoirbienvouluremplircequestionnaire.Vear6ponsesnousaiderontetaiderontd'au_escompagnies_vouscommuniquerdesoffressp_ciales
susceptiblesdevousint6resser.Sivouspr_f_reznepasrecevoird'informationsconcernantcesoffressp_ciales,veuillezcocherici[].
461262006 . 27
STOP
Should you encounter a problem with our product
CALL US FIRST
Do not return this product to the store.
WE CAN HELP
GRILL SERVICE CENTER
1-888=473=1238
HOURS 8AM-6PM EST Mon-Fri
Please ensure your warranty registration is complete.
Grillin_ Checklist
[] Readand understandowners manual.
[] Neveroverfill LPcylinder. Oveffilled cylindersmay causefreeze-up of
regulator.
[] Checktubes for spiderwebs. Ensurevalves are correctlyinstalled in
burnertubes.
[] Alwaysensurecontrol knobs are in OFF positionand regulator is
attachedto tank BEFOREopeningtank valve to avoid low flames.
[] Perform leak test regularly.
Thank You for Your Purchase!
THERMOS
STAINLESS
Char-Broil,LLC• Columbus,GA31902. PrintedinChina
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