Thermo Fisher Scientific pH 2000 User Manual

Page 1
Alpha pH 2000
Processor/Transmitter
pH / ORP
Page 2
AQUAfast, Cahn, ionplus, KNIpHE, No Cal, ORION, perpHect, PerpHecT, PerpHecTion, pHISA, pHuture, Pure Water, Sage, Sensing the Future, SensorLink, ROSS, ROSS Ultra, Sure-Flow, Titrator PLUS and TURBO2 are registered trademarks of Thermo Fisher.
1-888-pHAX-ION, A+, All in One, Aplus, AQUAsnap, AssuredAccuracy, AUTO-BAR, AUTO-CAL, AUTO DISPENSER, Auto-ID, AUTO-LOG, AUTO-READ, AUTO-STIR, Auto-Test, BOD AutoEZ, Cable-Free, CERTI-CAL, CISA, DataCOLLECT, DataPLUS, digital LogR, DirectCal, DuraProbe, Environmental Product Authority, Extra Easy/Extra Value, FAST QC, GAP, GLPcal, GLPcheck, GLPdoc, ISEasy, KAP, LabConnect, LogR, Low Maintenance Triode, Minimum Stir Requirement, MSR, NISS, One-Touch, One-Touch Calibration, One-Touch Measurement, Optimum Results, Orion Star, Pentrode, pHuture MMS, pHuture Pentrode, pHuture Quatrode, pHuture Triode, Quatrode, QuiKcheK, rf link, ROSS Resolution, SAOB, SMART AVERAGING, Smart CheK, SMART STABILITY, Stacked, Star Navigator 21, Stat Face, The Enhanced Lab, ThermaSense, Triode, TRIUMpH, Unbreakable pH, Universal Access are trademarks of Thermo Fisher.
Guaranteed Success and The Technical Edge are service marks of Thermo Fisher.
Page 3
Preface
This manual serves to explain the use of the Alpha pH 2000 series pH/ORP controller/transmitter. The manual functions in two ways, firstly as a step by step guide to help the user operate the instrument. Secondly, it serves as a handy reference guide. This instruction manual is written to cover as many anticipated applications of the Alpha pH 2000 pH/ORP controller/transmitter. If you have doubts in the use of the instrument, please do not hesitate to contact your nearest Alpha Authorised Distributor.
The information presented in this manual is subject to change without notice as improvements are made, and does not represent a commitment on part of Thermo Scientific.
Thermo Scientific cannot accept any responsibility for damage or malfunction of the unit due to improper use of the instrument.
Copyright ©2003 All rights reserved.
Page 4
Safety Information
The Alpha pH 2000 Controller/ Transmitter shall be installed and operated only in the manner specified in the Instruction manual. Only skilled, trained or authorized person should carry out installation, setup and operation of the instrument.
Before powering up the unit, make sure that power source it is connected to, is as specified in the top label. Failure to do so may result in a permanent damage to the unit.
The unit has live and exposed parts inside. If it has to be opened, make sure that the power to the unit is off and disconnected.
The unit is Fuse protected. In the event the fuse has to be replaced, use only those as specified in the manual.
The degree of protection against electric shock will be achieved only by observance of the corresponding installation rules.
Page 5
TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................................. 1
1.1 AT THE VERY BEGINNING.............................................................................................................. 1
1.2 INTENDED USE............................................................................................................................. 1
1.3 SAFETY INSTRUCTIONS................................................................................................................2
1.4 PUTTING OUT OF SERVICE / CORRECT DISPOSAL OF THE UNIT ........................................................2
2 PRODUCT DESCRIPTION.............................................................................................................. 3
2.1 DESCRIPTION OF UNIT.................................................................................................................. 3
2.2 MEASUREMENT AND CONTROL SYSTEM........................................................................................ 4
2.3 UNIT OVERVIEW.......................................................................................................................... 5
2.3.1 Display overview................................................................................................................6
2.3.2 Key functions ..................................................................................................................... 6
2.3.3 LED indicators.................................................................................................................... 7
2.3.4 Security codes ................................................................................................................... 7
2.3.5 Menu overview...................................................................................................................8
3 ASSEMBLY AND INSTALLATION.................................................................................................9
3.1 MOUNTING THE UNIT.................................................................................................................... 9
3.2 CONNECTION DIAGRAM ............................................................................................................. 11
4 NORMAL OPERATION.................................................................................................................14
4.1 MEASUREMENT MODE................................................................................................................ 14
5 CALIBRATION MODE................................................................................................................... 15
5.1 ENTERING CALIBRATION MODE................................................................................................... 15
5.2 PH CALIBRATION .......................................................................................................................16
5.3 ORP–MV CALIBRATION............................................................................................................. 17
5.4 ORP -% CALIBRATION............................................................................................................... 18
5.5 VIEW ACTUAL ZERO AND SLOPE.................................................................................................. 19
6 SET-UP MODE .............................................................................................................................. 20
6.1 ENTER SETUP MODE.................................................................................................................. 20
6.2 ELECTRODE OFFSET (OFS) SUB-FUNCTION................................................................................ 21
6.3 SETTING TEMPERATURE (SET OC) SUB-FUNCTION ....................................................................... 22
6.4 CONTROL RELAY A/CONTROL RELAY B (SP1/SP2) SUB-FUNCTION............................................. 23
6.5 CONTROLLER (CNTR) SUB-FUNCTION........................................................................................ 25
6.6 CURRENT OUTPUT 1 SUB-FUNCTION........................................................................................... 27
6.7 CURRENT OUTPUT 2 SUB-FUNCTION........................................................................................... 28
6.8 WASH RELAY (WASH) SUB-FUNCTION........................................................................................ 29
6.9 CONFIGURATION (CNFG) SUB-FUNCTION ...................................................................................30
6.10 CALIBRATION (CAL) SUB-FUNCTION ...........................................................................................32
7 RELAY MODES............................................................................................................................. 33
7.1 VIEW RELAY SET POINTS ............................................................................................................33
7.2 MANUAL RELAY MODE................................................................................................................ 34
8 TECHNICAL SPECIFICATIONS ................................................................................................... 35
8.1 GENERAL SPECIFICATION .......................................................................................................... 35
8.2 SPECIFICATIONS FOR WALL MOUNT VERSION............................................................................... 36
8.3 SPECIFICATIONS FOR PANEL MOUNT VERSION .............................................................................37
9 ACCESSORIES.............................................................................................................................38
9.1 REPLACEMENT UNIT.................................................................................................................. 38
9.2 ASSEMBLY ACCESSORIES.......................................................................................................... 38
10 GENERAL INFORMATION........................................................................................................ 39
10.1 WARRANTY...............................................................................................................................39
10.2 PACKAGING............................................................................................................................... 39
Page 6
10.3
RETURN OF GOODS................................................................................................................... 39
10.4 GUIDELINES FOR RETURNING UNIT FOR REPAIR.......................................................................... 40
10.5 MAINTENANCE AND CLEANING.................................................................................................... 40
11 APPENDICES ............................................................................................................................ 41
11.1 APPENDIX 1 UNIT FUSE AND JUMPER SETTINGS........................................................................ 41
11.2 APPENDIX 2 PH BUFFER VALUES AT VARIOUS TEMPERATURES................................................... 43
11.3 APPENDIX 3 –SIMPLE EXPLANATION ON THE FUNCTION OF HYSTERISIS......................................... 44
11.4 APPENDIX 4 GENERAL INSTRUCTIONS CONCERNING CONTROLLER SETTING .............................. 45
11.4.1 Control characteristic of Controllers used as limit value switch....................................... 45
11.4.2 Control characteristic of P-Controller as proportional controller...................................... 45
11.4.3 Control characteristic of PI-Controller as a proportional integral controller..................... 45
11.4.4 Controller signal of Pulse length Controllers ................................................................... 46
11.4.5 Controller signal of Pulse Frequency Controllers............................................................47
11.5 APPENDIX 5 ABBREVIATIONS USED IN MENU DISPLAYS.............................................................. 48
Page 7
Page 8

1 INTRODUCTION

1.1 At the very beginning

We thank you for having purchased the Alpha pH 2000 pH/ORP Controller. The construction of the pH/ORP Controller employs leading edge technology
and complies with safety regulations currently in force. Notwithstanding this, improper use could lead to hazards for the user or a third-party, and/or adverse effects on the plant or other equipment. Therefore, the operating instructions must be read and understood by the persons involved before work is started with the pH/ORP Transmitter.
This instruction manual identifies safety instructions and additional information by means of the following symbols:
This symbol draws attention to safety instructions and warnings of potential danger which, if neglected, could result in injury to persons and/or damage to property.
This symbol identifies additional information and instructions which, if neglected, could lead to inefficient operation and possible loss of production.
The instruction manual must always be stored close at hand, in a place accessible to all people working with the pH/ORP Controller.
If you have questions, which are not or insufficiently answered in this instruction manual, please contact your Eutech Instruments supplier. They will be glad to assist you.

1.2 Intended use

The Alpha pH 2000 pH/ORP Controller is intended solely for pH or ORP and temperature measurement, as described in this instruction manual.
Any other use, or use not mentioned here, that is incompatible with the technical specifications is deemed inappropriate. The operator is solely responsible for any damage arising from such use.
Other prerequisites for appropriate use include: – observing the instructions, notes and requirements set out in this
instruction manual.
observing all local safety regulations concerning safety at work. observing all information and warnings in the documentation dealing with
the products used together with the transmitter (housings, sensors, etc.).
– observing the prescribed environmental and operational conditions.
Page 9

1.3 Safety instructions

The Alpha pH 2000 should be installed and operated only by personnel familiar with the transmitter and who are qualified for such work.
A defective controller must neither be installed nor put into service.
The Alpha pH 2000 must only be operated under the specified operating conditions (see section 8).
The Alpha pH 2000 must not be repaired by the customer.
The Alpha pH 2000 must only be opened to replace the unit fuse
or to set the jumper for Pt100/Pt1000 temperature sensor. This work must be carried out only by personnel familiar with the transmitter and who are qualified for such work. Make sure the mains cable is separated from the power supply before opening the unit.
No modifications to the Alpha pH 2000 are allowed. The manufacturer/supplier accepts no responsibility for damage caused by unauthorised modifications. The risk is borne entirely by the user.

1.4 Putting out of service / Correct disposal of the unit

Putting out of service
First disconnect the unit from the mains, then undo all electrical connections.
Remove the unit from the wall / panel.
Correct disposal of the unit
When the transmitter is finally taken out of service, observe the local environmental regulations for correct disposal or send the transmitter to your local Eutech Instruments distributor, they will take care of proper disposal.
Page 10

2 PRODUCT DESCRIPTION

2.1 Description of unit

The Alpha pH 2000 is used for measuring pH or ORP and temperature values. The pH or ORP values can be measured using proportional or limit control. The controller is available in two versions, one for panel mounting and one for wall mounting in an enclosure. The controller can be used for applications such as water treatment and monitoring, galvanic­decontamination, chemical processing, food processing, clean or wastewater control and neutralization processes.
This controller has many user-friendly and safety features which include:
Menu-driven program that simplifies set-up.
Built-in non-volatile memory to ensure that calibration and other
information are not erased if power supply fails.
Push-button for calibration and electrode offset adjustment from the keypad.
Automatic temperature compensation (ATC).
Manual temperature compensation setting without the ATC probe, with
independent setting for calibration and process temperature.
Two galvanically isolated current outputs 0/4...20mA
0 to 1999 seconds time delay adjustment on all relays – minimizes false
alarms.
Separately adjustable high and low set-point hysteresis (dead bands) prevent chattering of relays around the set points.
Asymmetrical/symmetrical input for pH/ORP mode of operation.
Three control modes: limit controller, P controller and PI controller (P/PI
controller as pulse length or pulse frequency).
Large dual display LCD for easy reading with clear multiple annunciators, alarm status, operational and error messages.
Two switching contacts as set-point relays.
Separate alarm relay alerting you to set point limits exceeded for a certain
time and if the Pt100/Pt1000 wires are broken or disconnected during the ATC function.
Wash relay.
Hold function to freeze output current (0/4...20mA) and release control
relays.
LED indicators signal control activities to visually monitor transmitter status from a distance.
Protection against electromagnetic interference.
Back lit and UV light protected LC display
Page 11

2.2 Measurement and Control System

A typical measurement system consists of:
a pH/ORP process controller
a pH/ORP combination electrode with integrated or separate temperature
sensor Pt 100/1000,
an appropriate pH or ORP measurement cable
an immersion, flow or process assembly with or without a potential
matching pin (PMP)
a final control element such as pump or valve
a chart recorder
Flow Assembly
Process Assembly
with Electrode
MeasurementCable
pH Controller
Power Mains
(220/110VAC)
Chart Recorder
Page 12

2.3 Unit Overview

Wall mounting version
Panel mounting version
Page 13

2.3.1 Display overview

The LC display shows two alpha-numerical fields for parameters and measured values as well as various mode and status indicators.
SETUP
ready
HOLD
err
s
MEAS
CAL
H%
P
O
C
h
p atc
Mode indicators:
v
m
MEAS: Measurement mode – SETUP: Set-up mode – CAL: Calibration mode
O
f
Status indicators:
READY: Visible after successful
calibration
HOLD: Unit in “HOLD” mode – ATC: Visible in ATC (Automatic
Temperature Compensation) mode. Not visible in the Manual temperature compensation mode. “ATC” flashes if the temperature probe is faulty in its ATC mode
ERR: Error indicator – S: Visible in symmetrical measurement
mode

2.3.2 Key functions

Key
Description
Enter Calibration mode (requires access code)
Enter Set-up mode (requires access code) Access sub functions (parameters) within a function group of Set-up mode Confirm (store) set-up parameters and numerical values Start calibration in Calibration mode
Select function group in the Set-up mode. Set parameters and numerical values(if key is pressed continuously, the
setting speed increases)
Control the relays in MANUAL relay operation Returns to “Measurement mode” when both keys are pressed simultaneously
Display limit values for SP1 and SP2 and settings for wash contact in AUTO
relay operation
– Toggle between RELAY A, RELAY B or Wash relay in MANUAL relay
operation
– Switch from AUTO to MANUAL relay operation (requires access code)
Page 14

LED indicators

Relay indicators
If REL key is pressed the LED (A, B or W) indicates to which Relay (A, B or Wash) the displayed limit values refer.
Relay mode indicators
Auto LED lights if relay operation is set to automatic mode. Manu LED lights if relay operation is set to manual mode.
Relay status indicators
This LED lights if limit value is exceeded or the ATC probe fails.
This LED lights green if measured value is within the limit for Relay A or lights red if measured value exceeds limit.
This LED lights green if measured value is within the limit for Relay B or lights red if measured value exceeds limit.
This LED lights if cleaning cycle is on.

2.3.3 Security codes

The access to Calibration mode, Setup mode and Manual relay operation mode is protected with security codes. The security codes are set at the factory and cannot be changed by the user. The following security codes are used:
Security code Mode Description
000 View only mode to view actual settings
11 Calibration mode to start calibration
22 Setup mode to configure parameters
22 Manual relay operation to switch relay operation mode
from automatic to manual
Page 15

Menu overview

MEAS
CAL
P
O
H
C
*CCD “000”= Check calibration parameters (View only mode)
ENTERENTER
SETUP
HOLD
SETUP
HOLD
CCD “11” = Calibration mode ** SCD “000” = Check setup parameters (View only mode)
SCD “22” = Setup mode
Temperature settings
see section 6.3
SETUP
HOLD
Relay A (set poi nt 1) settings
see section 6.4
SETUP
HOLD
Relay B (set point 2) settings
see section 6.4
SETUP
HOLD
SETUP
HOLD
cur.1
SETUP
HOLD
cur.2
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
Controller settings
see section 6.5
Current output 1 sett ing s
see section 6.6
Current output 2 sett ing s
see section 6.7
Wash contact settings
see section 6.8
Unit settings
see section 6.9
Calibration
CAL
see sec tio n 5
Page 16

3 ASSEMBLY AND INST ALLATION

3.1 Mounting the unit

Wall Mounting Version
144 [5.67]
144 [5.67]
111.50 [4.39]
27.5 [1.08]
approx. 14 [.55]
66.5 [2.62]
39 [1.54] 78 [3.07]
80 [3.15]
21.5 [.85]
6 [.24]
90 [3.54]
Pg13.5 (3 pcs.)
Holes for post mounting (4X)
Holes for wall mounting (2X)
90 [3.54]
24 [.94]
57.8[2.28]
Unit: MM [INCH]
For Pg13.5 cable glands
Transmitter housing for wall mounting: protection class IP 65
Page 17
Panel mounting version
Flat gasket 1mm [.04] (to be inserted by customer)
Panel cut out
UNIT: MM [INCH]
Transmitter housing for panel mounting: protection class IP 54 (front), IP 40 (housing)
Page 18

3.2 Connection Diagram

Caution: Ensure electrical mains are disconnected before proceeding.
Connection for wall mounting version
pH/ mV
29 28 19
-+
Current OP 2
OP1
3031 20E22
GND +12V-+Current
PT100/ PT1000
27
2524 26
14 13
LIQ
HOLD
GND
RELA RELB WASH RE LAY ALAR M RELAY
87
1291011
3421
56
N LE
1. AC mains live wire 17. no connection
2. AC mains neutral wire 18. no connection
3. AC mains protective earth wire 19. 12V Power supply
4. Alarm relay (NO) 20. 12V ground
5. Alarm relay common 21. no connection
6. Alarm relay (NC) 22. Earth ground
7. Wash relay 23. no connection
8. Wash relay 24. Temperature ground
9. Relay B (SP 2) 25. Temperature input
10. Relay B (SP 2) 26. Temperature sense (short to
11. Relay A (SP 1) terminal 25 if using 2- wire RTD)
12. Relay A (SP 1) 27. PMP, liquid ground in symmetrical ode
13. Hold function 28. 4-20 mA temperature output, -ve
terminal
14. Hold function 29. 4-20 mA temperature output, +ve
terminal
15. no connection 30. 4-20 mA pH output, -ve terminal
16. no connection 31. 4-20 mA pH output, +ve terminal
IMPORTANT: The Alarm relay functions as an “Active Low” device i.e. it switches OFF under Alarm condition. Therefore the Alarm display device should be connected to the ‘NC’ contacts of the relay (5 & 6).
Page 19
NOTE: Switch or circuit breaker shall included in the building installation. It shall be in close proximity to the equipment and within easy reach of the
operator. It shall be marked as the disconnecting device for the equipment.
Page 20
Connection for panel mounting version
1. AC mains live wire 17. no connection
2. AC mains neutral wire 18. no connection
3. AC mains protective earth wire 19. 12V Power supply
4. Alarm relay (NO) 20. 12V ground
5. Alarm relay common 21. no connection
6. Alarm relay (NC) 22. Earth ground
7. Wash relay 23. no connection
8. Wash relay 24. Temperature ground
9. Relay B (SP 2) 25. Temperature input
10. Relay B (SP 2) 26. Temperature sense (short to terminal 25 if
11. Relay A (SP 1) using 2- wire RTD
12. Relay A (SP 1) 27. PMP, liquid ground in symmetrical mode
13. Hold function 28. 4-20 mA temperature output, -ve terminal
14. Hold function 29 4-20 mA temperature output, +ve terminal
15. no connection 30. 4-20 mA pH output, -ve terminal
16. no connection 31. 4-20 mA pH output, +ve terminal
IMPORTANT: The Alarm relay functions as an “Active Low” device i.e. it switches OFF under Alarm condition. Therefore the Alarm display device should be connected to the ‘NC’ contacts of the relay (5 & 6).
NOTE: Switch or circuit breaker shall included in the building installation. It shall be in close proximity to the equipment and within easy reach of the
operator. It shall be marked as the disconnecting device for the equipment.
Page 21

4 NORMAL OPERATION

4.1 Measurement mode

When the controller is powered on, the display first shows all segments briefly, then the transmitter automatically enters into the Measurement
mode.
Please note: To guarantee accurate readings the measuring system
(controller and sensor) must be calibrated.
MEAS
H
P
O
C
The mode indicator “MEAS” at the top of the display indicates that the controller is in Measurement mode. The upper alpha-numerical display shows the measured pH or ORP value, while the lower display shows either the temperature value if the controller is set for pH measurement, or “ORP” if it is set for ORP measurement.
The annunciators “pH”, “mV” or “%” at the upper right side of the display indicate the current measurement mode setting whether the controller is set for pH, mV or ORP % measurement.
From Measurement mode you can access Calibration mode and Setup mode by pressing the CAL key or ENT key followed by the corresponding security code. For detailed information refer to section 5 “Calibration mode” or section 6 “Setup mode”, respectively.
By pressing the REL key in Measurement mode you can view the actual relay set points. By pressing the MODE key in Measurement mode you can switch relay operation mode from automatic to manual.
For detailed information refer to section 7 “Relay Modes”.
Page 22

5 CALIBRATION MODE

You can access the Calibration mode directly from the Measurement mode by pressing the CAL key and entering the Calibration security code “11”. Calibration mode may also access via the Setup mode (see section 6.1).

5.1 Entering Calibration mode

MEAS
H
P
O
C
CAL
ENTERENTER
ENTERENTER
ENTERENTER
SETUP
HOLD
SETUP
HOLD
ENTERENTER
pH calibration ORP-mV calibration ORP-% calibration
see section 5.2 see section 5.3
see section 5.4
1. While in Measurement mode press the CAL key (direct access) or ENT key (access via Setup mode).
2. If CAL key was pressed: The display prompts you to enter the calibration security code. Press the or key to set the calibration security code to “11”, then press the ENT key to confirm the calibration security code.
3. If ENT key was pressed: The display prompts you to enter the security code. Press the or key to set the security code to “22”. Press the ENT key to confirm the security code, then press the or key to select the calibration sub-function.
If configured for pH control, the display shows “CAL PH”. If configured for ORP control, the display shows “CAL ORP”. To start calibration, refer to the corresponding section (see illustration above).
Note: to exit Calibration mode at any time press the and key simultaneously (escape). The controller returns to the Measurement
mode and the old calibration values remain active. The calibration security code automatically resets from “11” to “000” after the controller returns to Measurement mode.
Page 23

5.2 pH Calibration

This controller unit features one-point or two-point calibration with five preset buffer sets. Buffer values refer to 25 °C. To calibrate the instrument, you need a standard pH buffer solution that matches one of these values.
SETUP
HOLD
HOLD
two-point calibration
CAL
H
P
H
P
HOLD
CAL
H
P
H
P
CAL
H
P
CAL
MEAS
H
P
O
C
atc
CAL
one-point calibration
1. Enter Calibration mode as described in section 5.1. The display should
read “CAL PH” (for pH calibration).
Note: If the display reads “CAL OrP”, see section 6.9 for procedures on how to switch from ORP to pH readings.
2. Press the ENT key to start calibration. The “CAL” indicator appears at the
top of display and the buffer indicator appears in the bottom corner of the display. The display shows the actual pH reading (upper value) and the buffer value for zero point (lower value). For the offset (zero point) calibration, there are two values to choose from. They are pH 7.00 or pH
6.86. Using the and keys, choose the value that matches with the buffer used.
3. Place the electrode in the first buffer solution. In ATC mode, you m ust also
immerse the temperature probe in the buffer solution. Likewise for symmetrical mode, you must also immerse the potential matching pin in the buffer.
4. You can conduct either a one-point or a two-point calibration: Press the
ENT key for two point calibration or the CAL key for one point calibration. The electrode indicator and CAL indicator both flash. The controller automatically adjusts the reading to match the buffer value.
5. If one-point calibration was selected, the display will show the slope and
offset. If two-point calibration was selected, the lower section of the display will now show its next lower “pH” buffer. Use and keys to select the second buffer from one of these preset values: - pH 1.68, pH 4.01, pH
9.00, pH 9.18 and pH 10.01. Remove the electrode from the first buffer, wash and then immerse it into the second buffer. Press the ENT key, the electrode and CAL indicators will flash. The controller adjusts the reading to the second buffer.
6. After calibrating with the second buffer value, the controller will
automatically display the slope in the upper and the zero point in the lower section of the display.
Note: You can also view the values for zero point and slope without calibration (see section 5.1.2 for instruction). The zero point and slope are re­determined after each calibration.
Page 24
7. Press the ENT key to return to the Measurement mode.
Note: If you entered the Calibration mode from the Setup mode, the controller will return to the setup menu.
Note: If there is a calibration error the transmitter displays “ERR”. In this case, press the and keys simultaneously (escape) to restart the calibration beginning from step 1.
Note: When calibrating with manual temperature compensation, the controller automatically changes from the preset process temperature to the calibration temperature. After leaving the Calibration mode, the controller switches back to the process temperature (for setting the calibration temperature and the process temperature, see section 6.3).

5.3 ORP–mV Calibration

If controller is configured for ORP-mV measuring you can perform only a one-point calibration.
SETUP
HOLD
M
HOLD
CAL
V
HOLD
250
CAL
M
V
meas
250
CAL
1. Enter Calibration mode as described in section 5.1. The display should read “CAL ORP”.
Note: If the display reads “CAL PH”, see section 6.9 for procedures on how to switch from pH to ORP-mV readings.
2. Place sensor in the ORP solution.
3. Press the ENT key to start calibration. The “CAL” indicator appears on the display. The display shows the current mV output of the electrode without any offset adjustment.
4. Press the or key to match the mV value to your exact reading.
5. Press the ENT key to confirm. The controller calculates the correction factor and returns to the Measurement mode.
Page 25

5.4 ORP -% Calibration

If controller is configured for ORP-% measuring you can perform a calibration at two points using a low concentration sample (20%) and a high concentration sample (80%). To calibrate the controller for ORP %:
SETUP
HOLD
meas
59.0
%
HOLD
CAL
CAL
HOLD
CAL
CAL
1. Enter Calibration mode as described in section 5.1. The display should
read “CAL ORP”.
Note: If the display reads “CAL PH”, see section 6.9 for procedures on how to switch from pH to ORP-% readings.
2. Press the ENT key to start calibration. The display prompts you to place
the sensor in the high concentration sample (relative value of 80%).
3. Place sensor in the high concentration sample, then press the ENT key.
The electrode and CAL indicators flash. The unit automatically adjusts its reading to match the solution value.
4. The display prompts you to place the sensor in the low concentration
sample (relative value of 20%). Remove the electrode from the first standard, wash it well and then immerse it in the 20% standard.
5. When the display stabilizes press the ENT key. The “CAL” indicator
flashes and the controller adjusts its display to the 20% relative value and exits to the Measurement mode.
Note: If there is a calibration error, the transmitter displays “ERR”. In this case press the and keys simultaneously (escape) to restart the calibration, beginning from step 1.
Note: If you stop calibration after entering the first value, or if calibration is defective, the controller will use its original calibration data.
Page 26

5.5 View actual zero and slope

MEAS
CAL
P
O
atc
H
C
ENT
CAL
ENT
H
P
1. While in Measurement mode press the CAL key. The display will prompt
you to enter a security code. Leave the security code at “000” (view only mode).
2. Press the ENT key.
The display shows the slope in mV (upper value) and the pH reading at 0 mV (zero point, lower value).
Note: If no key is pressed for 30 seconds the transmitter automatically returns to the Measurement mode.
3. Press the ENT key to return to the Measurement mode.
Page 27

6 SET-UP MODE

6.1 Enter Setup mode

In the Setup mode the controller can be configured to your individual requirements.
MEAS
P
H
O
C
ENTER
ENT
–“SCD22” if you want to change parameter settings
1. While in Measurement mode press the ENT key.
2. The display prompts you to enter the security
code. Set the security code with or key to:
–“SCD000” if you want to view only parameter settings (view only mode)
ENTER
ENT
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
cur.1
SETUP
HOLD
cur.2
SETUP
HOLD
3. Press the ENT key.
ENTER
ENT
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENT
ENT
ENT
ENT
ENT
ENT
ENT
Temperature settings
see section 6.3
Relay A (set point 1) settings
see section 6.4
Relay B (set point 2) settings
see section 6.4
Controller settings
see section 6.5
Current output 1 settings
see section 6.6
Current output 2 settings
see section 6.7
Wash contact settings
see section 6.8
SETUP
HOLD
SETUP
HOLD
Note: to exit Setup mode at any time press the and key simultaneously (escape). The controller returns to the Measurement mode.
ENTER
ENTER
ENT
Unit settings
see section 6.9
ENT
CAL
Calibration
see section 5
Page 28

6.2 Electrode Offset (OFS) sub-function

The electrode offset sub-function is only available if the controller is configured for pH measuring. Use this sub-function to set an offset that corrects the readings without removing the electrode from the control system. The setting range is ±120 mV.
The controller will add or subtract the offset value from the measured pH and display the corrected value. However, if you need to offset the value beyond the average offset you would expect in your application type, consider a full calibration or even electrode replacement.
1. Take a sample from the system. Record the controller's pH reading at the
time you take the sample.
2. Measure the pH value of your sample using a calibrated pH tester, hand-
held meter, or bench meter. Record the correct pH value.
3. Select the “OFS” sub-function, then press the ENT key.
4. The display shows the current measured pH value (lower value) and the
current offset value (upper value). Press the or key to adjust the pH value noted in Step 2. As the and keys are being pressed to adjust the pH value, the offset value also changes. Press the ENT key to confirm the new offset value.
5. Continue with additional Setup procedures, or return to the Measurement
mode by pressing the and keys (escape) simultaneously.
Note: The offset value is reset during full calibration. See section 5 for full calibration instructions.
Note: The offset sub-function is blanked out during ORP operation.
SETUP
HOLD
SETUP
HOLD
H
P
H
P
Page 29
6.3 Setting temperature (Set
SETUP
HOLD
1
SETUP
ENT
HOLD
SETUP
HOLD
2
SETUP
ENT
HOLD
O
C
SETUP
HOLD
O
ENT
1. Select the “SET °C°F” sub-function, then press the ENT key.
2. Selecting temperature unit: press the or key to select the desired
temperature unit “°C” or “°F”. Press the ENT key to confirm your selection.
3. Enable/disable ATC mode: press the or key to enable (ATC ON)
or disable (ATC OFF) automatic temperature compensation. Press the
ENT key to confirm your selection.
ATC disabled (ATC OFF):
o
C) sub-function
3
SETUP
ENT
HOLD
3
SETUP
HOLD
ENT
O
C
4
ENT
SETUP
HOLD
5
ENT
6
ENT
O
C
atc
For manual temperature compensation you can set the process and calibration temperatures. This allows calibration at a temperature other than the process temperature.
Example: setting a calibration temperature of 25°C lets you calibrate using standard buffer solutions at 25°C, even if your process temperature is different from 25°C.
4. Setting the process temperature: press the or key to adjust the
process temperature (upper value, setting range: –9.9 to 125°C / 15 to 257 °F). Press the ENT key to confirm process temperature.
5. Setting calibration temperature: press the or key to adjust the
calibration temperature (upper value, setting range: –9.9 to 125°C / 15 to 257 °F). Press the ENT key to confirm the calibration temperature.
ATC enabled (ATC ON):
6. Setting temperature offset: The display shows the current temperature
offset (upper value) and the temperature currently measured (lower value). Compare the current temperature displayed on the controller to a thermometer known to be accurate. Note down the correct temperature value. Press the or key to adjust the lower value. The upper number indicates the offset value. You can offset the temperature by up to ±10°C/±18°F. Press the ENT key to confirm your setting.
Continue with additional Setup procedures, or return to the Measurement mode by pressing the and keys (escape) simultaneously.
Page 30

6.4 Control Relay A/Control Relay B (SP1/SP2) sub-function

The SP1 sub-function determines the operating parameters for Relay A; while SP2 defines the operating parameters for Relay B. Since these groups have the same set-up parameters, they are described together.
SETUP
HOLD
1
ENT
SETUP
HOLD
SETUP
HOLD
2
H
P
5
ENT
ENT
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
3
3
ENT
SETUP
HOLD
4
ENT
hi
ENT
6
ENT
1. Select the “SP1” (Relay A) or “SP2” (Relay B) sub-function, then press
the ENT key.
2. Setting set point value: press or key to enter the value for set
point 1 (set point 2) at which your controller will activate. Press the ENT key to confirm your setting.
3. Selecting relay function: press the or key to select the desired
relay function (“LO”= low or “HI”= high). Press the ENT key to confirm your selection.
Note: This parameter lets you choose the relay function. Select “LO” to activate the relay when the pH/ORP value undershoots the set point; select “HI” to activate the relay when the value overshoots the set point. SP1 and SP2 can be selected as “Lo/Lo”, “Lo/Hi”, “Hi/Lo”, or “Hi/Hi”.
4. Setting a hysteresis value: press the or key to select the desired
hysteresis (setting ranges: 0.1 to 1.0 pH, 10 to 100mV or 1 to 10%) for set point 1 (set point 2). Press the ENT key to confirm your setting.
Note: Hysteresis prevents rapid contact switching if the measured value is fluctuating near the set point. Please refer to Appendix 3 for a graphical representation of the hysteresis.
Example: You have set your high set point at pH 10.0 and your hysteresis value at pH 0.5. If your measured value overshoots pH 10.0, the controller’s relay activates. The actions of the external device will cause the solution’s pH to drop. The relay will deactivate, when the pH ­value drops below 9.5 pH.
5. Setting the on-delay time lag: press the or key to enter the on-
delay time for set point 1 (set point 2). The controller will delay activation of
Page 31
the relay for the number of seconds (0 to 1999 seconds) you select. Press
the ENT key to confirm your setting.
Note: You can set a time delay for each relay, which stops the relay
from switching on the moment the set point is exceeded. This controller lets you set a 0 to 1999 second time delay before your relay activates.
6. Setting the off-delay time lag: press the or key to enter the off-
delay time for set point 1 (set point 2). Your controller will delay deactivation of the relay for the number of seconds (0 to 1999) you select.
Press the ENT key to confirm your setting.
Note: You can set a time delay for each relay, which stops the relay
from switching off the moment the value reaches the set point and hysteresis. This controller lets you set a 0 to 1999 second time delay before your relay deactivates.
Continue with Setup mode procedures, or return to Measurement mode by pressing the and keys simultaneously (escape).
Page 32

6.5 Controller (CNTR) sub-function

The CNTR sub-function determines the controller’s parameters.
SETUP
HOLD
1
ENT
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
2
off
2
l.ct
2
p/pI
ENT
ENT
ENT
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
3
3
4
plc
ENT
ENT
SETUP
HOLD
SETUP
HOLD
5
ENT
5
SETUP
HOLD
SETUP
HOLD
8
12
9
ENT
9
ENT
ENT
SETUP
HOLD
SETUP
HOLD
4
SETUP
HOLD
pfc
6
10
ENT
ENT
SETUP
HOLD
SETUP
HOLD
7
11
ENT
ENT
ENT
SETUP
HOLD
SETUP
HOLD
1. Select the “CNTR” sub-function, then press the ENT key.
2. Selecting the controller type: press the or key to select the
suitable controller type:
Page 33
- OFF = controller off Use control Off to operate controller as a monitor only or to prevent relays
from switching.
- L.CT = limit value control (on/off control). Use limit control with pumps or values for fast response
- P/PI = proportional/integral control Use proportional control to operate your pumps smoothly or for precise
control of proportioning valves. Use PI controller to eliminate steady state error.
Note: please refer to Appendix 4 for detailed information on controller
settings. Press the ENT key to confirm your selection. If the controller is set to limit value control (L.CT):
3. Selecting the relay status under Non-Alarm condition: press the or key to choose the desired relay status (de-energized = “DEEN” or energized = “EN”). Press the ENT key to confirm your selection.
- If the controller is set to proportional control (P/PI):
4. Selecting the proportional controller type: press the or key to select the suitable controller type (“PLC” = pulse length control, “PFC” = pulse frequency control).
Press the ENT key to confirm your selection. If the proportional controller type is set to pulse length control (PLC):
5. Selecting the relay status under Non-Alarm condition: press the or key to choose the desired relay status (de-energized = “DEEN” or energized = “EN”). Press the ENT key to confirm your selection.
6. Setting the proportional range. Press the or key to set the proportional range (setting range: 10 to 500%). Press the ENT key to confirm your setting.
7. Setting the pulse length. Press the or key to set the pulse length (setting range: 0.5 to 20 seconds). Press the ENT key to confirm your setting.
8. Setting the integral action time. Press the or key to set the integral action time (setting range: 0.0 to 999.9 minutes). Press the ENT
key to confirm your setting.
Note: If the integral action time is set to ‘0.0’, then the unit functions as a
‘P’ Controller.
If the proportional controller type is set to pulse frequency control (PFC):
9. Selecting the relay status under Non-Alarm condition: press the or key to choose the desired relay status (de-energized = “DEEN” or energized = “EN”). Press the ENT key to confirm your selection.
Page 34
10. Setting the proportional range: press the or key to set the proportional range (setting range: 10 to 500%). Press the ENT key to confirm your setting.
11. Setting the pulse frequency: press the or key to set the pulse frequency (setting range: 60 to 120 pulses per minute). Press the ENT key to confirm your setting.
12. Setting the integral action time: press the or key to set the integral action time (setting range: 0.0 to 999.9 minutes). Press the ENT
key to confirm your setting.
Note: If the integral action time is set to ‘0.0’, then the unit functions as a
‘P’ Controller.
Continue with Setup mode procedures, or return to Measurement mode by pressing the and keys simultaneously (escape).

6.6 Current Output 1 sub-function

In this sub-function you set the current output range of the transmitter for pH or mV values.
SETUP
HOLD
cur.1
1
ENT
SETUP
HOLD
SETUP
HOLD
2
2
SETUP
ENT
SETUP
ENT
HOLD
HOLD
3
H
P
ENT ENT
3
H
P
ENT
SETUP
HOLD
SETUP
HOLD
4
H
P
4
H
P
ENT
SETUP
HOLD
SETUP
HOLD
5
H
P
ENT
5
H
P
1. Select the “CUR.1” sub-function, then press the ENT key.
2. Selecting the output type: press the or key to select the desired output type: 0-20 mA or 4-20 mA. Press the ENT key to confirm your selection.
3. Setting the pH or ORP value at which the transmitter output will be 4
mA (or 0 mA):
press the ▲ or ▼ key to set the pH or ORP value to be
equivalent to 4 mA or 0 mA, respectively. Press the ENT key to confirm your setting.
4. Setting the pH or ORP value at which the transmitter output will be 20 mA: press the or key to set the pH or ORP value to be equivalent 20 mA. Press the ENT key to confirm your setting.
to
5. Selecting out of range current: Press the or key to switch “CU22” on or off. If “CU22” is on, the output signal will jump to 22 mA when the measured pH and ORP value is below or above the values set in points 3 & 4 above. Press the ENT key to confirm your setting.
Note: the “CU22” setting (on/off) of current output 1 applies to current
output 2 as well.
Continue with Setup mode procedures, or return to Measurement mode by pressing the and keys simultaneously (escape).
Page 35

Current Output 2 sub-function

In this sub-function you set the current output range of the transmitter for temperature values.
SETUP
HOLD
1
cur.2
2
SETUP
ENT
HOLD
2
SETUP
HOLD
ENT
ENT
SETUP
HOLD
SETUP
HOLD
3
ENT
o
c
3
ENT
o
c
SETUP
HOLD
SETUP
HOLD
4
ENT
o
c
4
o
c
ENT
1. Select the “CUR.2” sub-function, then press the ENT key.
2. Selecting the output type: press the or key to select the desired output type: 0-20 mA or 4-20 mA. Press the ENT key to confirm your selection.
3. Setting the temperature value at which the transmitter output will be 4 mA (or 0 mA): press the or key to set the temperature value (setting range:
-9.9 to 115°C or 15 to 237 °F) to be equivalent to 4 mA (or 0 mA). Press the ENT key to confirm your setting.
4. Setting the temperature value at which the transmitter output will be 20 mA: press the or key to set the temperature value (setting range: -0.1 to 125°C or 35 to 257 °F) to be equivalent to 20 mA. Press the ENT key to confirm your setting.
Continue with Setup mode procedures, or return to Measurement mode by pressing the and keys simultaneously (escape).
Page 36

6.7 Wash relay (WASH) sub-function

In this sub-function you set the parameters for the wash relay.
SETUP
HOLD
1
ENT
SETUP
HOLD
SETUP
HOLD
2
2
SETUP
ENT ENT
HOLD
SETUP
HOLD
ENT
3
3
ENT
off
SETUP
HOLD
4
ENT
SETUP
HOLD
5
ENT
1. Select the “WASH” sub-function, then press the ENT key.
2. Enabling/disabling wash function: press the or key to enable (WASH ON) or disable (WASH OFF) wash function. Press the ENT key to confirm your selection.
3. Selecting the relay status condition: press the or key to choose desired relay status (de-energized = “DEEN” or energized = “EN”). Press the ENT key to confirm your selection.
4. Setting the wash interval in hours: Press the or key to set the desired wash interval (setting range: 0.1 to 199.9 hours). Press the ENT key to confirm your setting.
5. Setting the wash duration in seconds: Press the or key to set the desired wash duration (setting range: 1 to 1999 seconds). Press the ENT
key to confirm your setting.
Note: During wash cycle the controller is set to HOLD. For safety
reasons, the HOLD function is activated 5 seconds prior and deactivated 10 seconds after the wash cycle.
Continue with Setup mode procedures, or return to Measurement mode by pressing the and keys simultaneously (escape).
Page 37

6.8 Configuration (CNFG) sub-function

In this sub-function you configure the controller to suit your requirements.
SETUP
HOLD
12
SETUP
ENT
HOLD
2
SETUP
HOLD
SETUP
ENT
HOLD
ENT
3
ENT
SETUP
HOLD
4
SETUP
ENT ENT
5
HOLD
s
4
SETUP
HOLD
SETUP
HOLD
4
ENT
%
ENT
s
4
SETUP
HOLD
%
ENT
4
SETUP
HOLD
s
v
m
ENT
4
SETUP
HOLD
v
m
ENT
SETUP
HOLD
SETUP
HOLD
6
ENT
SETUP
HOLD
6
SETUP
HOLD
ENT
7
ENT
7
ENT
SETUP
HOLD
SETUP
HOLD
SETUP
HOLD
8
ENT
8
8
ENT
MEAS
ENT
H
P
O
C
1. Select the “CNFG” sub-function, then press the ENT key.
2. Enabling/disabling the display backlight: press the or key to switch display backlight on (BKLT ON) or off (BKLT OFF). Press the ENT key to confirm your selection.
3. Setting the backlight intensity (appears only If backlight is on): press the or key to set backlight intensity (setting range: minimum 1 to maximum 4). Press the ENT key to confirm your setting.
4. Selecting the measurement mode: press the or key to select measurement mode:
Page 38
– “PH SY” = pH measurement with symmetrical input – “PH ASY” = pH measurement with asymmetrical input – “ORP % SY” = ORP-% measurement with symmetrical input – “ORP % ASY” = ORP-% measurement with asymmetrical input – “ORP mV SY” = ORP-mV measurement with symmetrical input – “ORP mV ASY” = ORP-mV measurement with asymmetrical input Press the ENT key to confirm your selection.
5. Setting the alarm delay time in seconds: press the or key to set the alarm delay time (setting range: 0 to 1999 seconds). Press the ENT
key to confirm your setting.
Note: With this parameter you set the delay before the alarm relay
activates when the set point has been exceeded.
6. Selecting the alarm contact type: press the or key to select the alarm contact type:
– “STDY” = steady contact – “FLET” = fleeting (single pulse) contact
Press the ENT key to confirm your selection.
Note: With this parameter you select whether the alarm contact will
operate as a steady contact or a fleeting (single pulse) contact. Pulse contact closing time is 1 second.
7. Selecting the sensor type: press the or key to select the sensor type which is connected to the controller:
– “GLAS” = glass electrode – “ANTY” = antimony electrode
Press the ENT key to confirm your selection.
Note: This parameter is not available in ORP mode. Note: After each changeover, the factory calibration data for zero point
and slope are overwritten. Be sure to recalibrate (see section 5).
Page 39
8. Resetting the controller settings to factory defaults: The display shows “NO DEF”. Press the or key to select:
– “NO DEF” = keeps old values active, when confirmed with ENT. – “FCT DEF” = resets all settings to factory defaults, when confirmed with
ENT. – “CAL DEF” = resets calibration settings to factory defaults, when confirmed
with ENT. Press the ENT key. The selected function will be executed and the controller
returns automatically to the Measurement mode. Continue with Setup mode procedures, or return to Measurement mode by
pressing the and keys simultaneously (escape).

6.9 Calibration (CAL) sub-function

The calibration procedure in Setup mode is identical to the procedure in the Calibration mode (see section 5). The only difference is that the transmitter remains in Setup mode (instead of Measurement mode) after calibration is completed.
Page 40

7 RELAY MODES

You can control devices connected to Relay A, Relay B or wash relay via the front panel of the transmitter. In Automatic mode, the controller’s set point values activate the relays. In Manual mode, you can manually turn “on” and “off” the control devices connected to relay A or relay B.

7.1 View relay set points

To view relay setpoints, the relay mode must be set to automatic (standard mode after switch-on, relay mode LED “Auto” lights).
While in Measurement mode press the REL key.
H
The display shows the set point value for Relay A and LED
P
“A” lights.
H
After two seconds the display shows the set point value for
P
Relay B and LED “B” lights).
8
2
off
After an additional two seconds the controller will return to Measurement mode.
After two seconds the display shows the status of the Wash relay and LED “W” lights. If Wash relay is “off” the display shows “WASH OFF”. If Wash relay is “on” the wash interval time and wash duration is displayed
Page 41

7.2 Manual relay mode

In manual relay mode, you can manually turn “on” and “off” the control devices connected to Relay A, Relay B or Wash relay.
1. While in Measurement mode press the MODE key.
2. The display prompts you to enter the security code. Press the or key to set security code to “22”.
3. Press the ENT key. The Manual relay mode is activated and the relay mode LED “MANU” lights.
Note: Pressing ENTER key at a value other than “22” will cause the controller to revert to Measurement mode, and the relays will remain in automatic mode.
4. Press the REL key to select either Relay A, Relay B or Wash relay. The corresponding LED (A, B, or W) turns to red.
The manual control options now available depend on the control type (limit, pulse frequency, or pulse length) you selected and set in section 6.5.
SETUP
SETUP
HOLD
HOLD
SETUP
HOLD
SETUP
HOLD
off
off
o
o
H
H
If you selected Limit control: The display shows the current
P
P
measured value and “OFF” or “ON” depending on the relay status of the currently selected relay.
H
P
If you selected Pulse length control: The display shows the current measured value (upper value) and the on time as a percentage of the current duration set in the CNTR sub­function in setup mode (lower value).
H
If you selected Pulse frequency control: The display shows the
P
current measured value (upper value) and the pulse frequency (lower value).
5. Press the or key to change the Relay on/off status, pulse length, pulse frequency or wash function. The relay status LED at the right of the controller will also change from Red to Green.
Note: If you wish to manually change the status of relays, press the REL key at this point and repeat step 5 for the other two relays. The
relay(s) will remain under manual control while you are setting a relay.
6. Press the MODE key to return to Measurement mode. The relays are now back to automatic control.
Page 42

8 TECHNICAL SPECIFICATIONS

8.1 General Specification

Alpha pH 2000 Controller / Transmitter
pH Range -2.00 to 16.00 pH Resolution & Accuracy 0.01 pH & ± 0.01 pH mV Range 0 to 100% or -1000 to 1000 mV Resolution & Accuracy 0.1% or 1 mV / ± 1 mV Temperature -9.9 to 125 oC (15.0 to 257.0 oF) Resolution & Accuracy 0.1 & ± 0.5 oC (± 1.0 oF) Sensor Pt 1000 or Pt 100 (jumper selectable) Temperature Compensation Automatic (± 10 oC / ± 18 oF offset adjustment) /
Manual
Set-point And Controller Functions
Function Limit / Proportional Control / Proportional Integral
(Pulse Length or Pulse Frequency) Integral time 0 to 999.9 minutes Adjustable period with pulse
length controller Adjustable period with pulse
frequency controller Pickup / Dropout Delay 0 to 1999 seconds Wash Cycle 0.1 to 199.9 hours Wash Duration 1 to 1999 seconds Switching pH Hysteresis 0.1 to 1 pH Switching ORP Hysteresis 1 to 10.0 % / 10 to 100 mV Contact Outputs, Controller 1 SPDT; 3 SPST relays Switching
Voltage/Current/Power
Alarm Functions Function (switchable) Latching / pulse Pickup delay 0 to 1999 seconds Switching
Voltage/Current/Power
Display
LCD UV coat, backlit 14 segments display with symbols
Backlight On/Off selection with four level of brightness
0.5 to 20 sec
60 to 120 pulses/min
Max 250 VAC / Max 3A / Max 600 VA
Max 250 VAC / Max 3A / Max 600 VA
for status information
control
Page 43
EMC Specifications
Emitted Interference EN 61 326 Immunity to Interference EN 61 326
Environmental Conditions
Ambient Temp. Operating
-10 to 50 oC (14 to 122 oF)
Range Rel. Humidity 10 to 95% (non-condensing)
Power Supply
Input 80 to 250 VAC/DC 48/62 Hz Main Fuse 250 mA anti-surge Pollution Degree 2 Transient Overvoltage category II

8.2 Specifications for wall mount version

Electrical Data and Connections
Signal output Two 0/4 to 20 mA outputs for pH/mv and
Load Max.600 pH / ORP Input BNC (1012 Impedance) Connection terminal (1 x 3-pins; 8-pin, 9-pin & 13-pin terminal blocks)
Mechanical Specification
Dimensions Weight 745g (unit); 1100g (boxed) Material PBT Insulation NEMA 4X, IP 65
temperature , galvanically isolated
144 x 144 x 111.5 mm (5.67 x 5.67 x 4.39 inch)
Page 44

8.3 Specifications for panel mount version

Electrical Data And Connections
Signal output Two 0/4 to 20 mA outputs for pH/mv and
temperature , galvanically isolated Load Max.600 pH / ORP Input BNC (1012 Impedance) Connection terminal (1 x 3-pin; 1 x 9-pin & 1 x 19-pin terminal
blocks)
Mechanical Specifications
Dimensions 175 x 96 x 96 mm ( 6.89 x 3.78 x3.78 inch) Weight 550g (unit); 950g (boxed) Material ABS Insulation IP 54 (front) , IP 40 (housing)
Page 45

9 ACCESSORIES

9.1 Replacement Unit

Product Description Thermo Scientific
Alpha pH 2000 pH/ORP Controller/Transmitter, wall mount version
Alpha pH 2000 pH/ORP Controller/Transmitter, panel mount version
Product Description Eutech Instruments
Alpha pH 2000 pH/ORP Controller/Transmitter, wall mount version
Alpha pH 2000 pH/ORP Controller/Transmitter, panel mount version
Order Code
TSPHCTP2000W
TSPHCTP2000P
Order Code
ECPHCTP2000W
ECPHCTP2000P

9.2 Assembly Accessories

Product Description Eutech Instruments
Order Code
pH Combination Electrode with Pt 100 RTD and PMP EC100GTSO05B pH Combination Electrode with HF resistant glass
(w/o ATC & PMP) pH Combination Electrode with PMP (w/o ATC) ECARGTSO05B pH Combination Electrode with high temperature
resistance (110
o
C) and high pressure resistance (9
bar) (w/o ATC & PMP) pH Combination Electrode (w/o ATC & PMP) ECARTSO05B ORP Gold Electrode with PMP but w/o ATC ECHTAUTSO05B ORP Platinum Electrode with PMP but w/o ATC ECHTPTTSO05B
Note: Above pH/ORP electrodes withstand up to 6 bar pressure except EC­ARHTTSO-05B. These electrodes have integral 5m measuring cable terminating with a BNC connector.
Please contact your authorised distributor or dealer for the prices of extension measuring cables and other accessories like tee joints, electrode assembly, and calibration solutions.
ECARTSOHF05B
ECARHTTSO05B
Page 46

10 GENERAL INFORMATION

10.1 Warranty

This Controller transmitter is supplied with a one-year warranty against significant deviations in material and workmanship from date of purchase and a six-month warranty for probe. Each instrument will have a warranty card with a specific serial number. The warranty card must be endorsed by the Authorized Distributor at the point of sale.
If repair or adjustment is necessary and has not been the result of abuse or misuse within the designated period, please return – freight pre-paid – and correction will be made without charge. Thermo Scientific/ Eutech will determine if the product problem is due to deviations or customer misuse.
Out of warranty products will be repaired on a charged basis.
Exclusions
The warranty on your instrument shall not apply to defects resulting from:
Improper or inadequate maintenance by customer
Unauthorized modification or misuse
Operation outside of the environment specifications of the products

10.2 Packaging

The instrument is packaged in a corrugated box with a warranty card, instruction manual and the following accessories:
Wall mount version
Plug, nylon, black, 2 pcs
PG 13.5, cable gland, 3 pcs
Connectors, 1 each of 3-way (5.08 mm), 9-way(5.08 mm), 13-way (3.5 mm), 8-
way (3.5 mm)
Panel mount version
Rubber Gasket, 1 pc
Catch, 2 pcs
Rod, thread, 2 pcs
Connectors, 1 each of 3-way (5.08 mm), 9-way (5.08 mm) and 19-way (3.5 mm).

10.3 Return of Goods

Authorization must be obtained from our Customer Service Department or authorized distributor before returning items for any reason. A “Return Goods Authorization” (RGA) form is available through our authorized distributor. Please include data regarding the reason the items are to be returned. For your protection, items must be carefully packed to prevent damage in shipment and insured against possible damage or loss. Thermo Scientific will not be responsible for damage resulting from careless or insufficient packing. A restocking charge will be made on all unauthorized returns.
NOTE: Thermo Scientific reserves the right to make improvements in design, construction, and appearance of products without notice.
Page 47

10.4 Guidelines for Returning Unit for Repair

Use the original packaging material if possible when shipping the unit for repair. Otherwise wrap it with bubble pack and use a corrugated box for additional protection. Include a brief description of any faults suspected for the convenience of Customer Service Dept., if possible.

10.5 Maintenance and Cleaning

Maintenance
The Alpha pH 2000 contains no user repairable components. Please contact Eutech Instruments or its distributor if there is any problem with the unit.
Cleaning
To remove dust, dirt and spots, the external surfaces of the controller may be wiped with a damp, lint-free cloth. A mild household cleaner can also be used if necessary.
Page 48

11 APPENDICES

11.1 Appendix 1 – Unit fuse and jumper settings

Caution! Before opening the unit to replace the unit fuse or to set the jumper for Pt 100 / Pt 1000 temperature sensor, make sure the mains cable is separated from the power supply.
Wall mounting version
R37 C25
U7
R36
108
+
Z1
R11
C6 C7
1
1
1 C
+
Q10
2 5 C 5 5 C
K
K
0
0
2
2
2
2
L5 L4 L2 L1 L3
C71
K
K
0
0
2
2
2
2
L10
L6 L7
C65
C64 C61
C28
C29
C24
C27
C28
R38
R6
6
2
R5
C 2
2
R3
C 5
3 R
R4
C23
1
R33
3 R
C15
R32 C21
R32
C21
C11
R12
C10 C9
Q6
C53 C54
K
K
K
0
0
0
2
2
2
2
2
2
K 0
2
2
C63
R76
C62 C60
J7
U2
R8
D1
R7 C12
R9
C8
K1 K2
TS9
C44
3 4 C 5
4 C
C115 C112 C114
REG5
U5
J1
R104 R105
R24 C16
R23
Q2
C101
0
C102
1 R
X1
C2
D15
C107
C104
REG2
REG3
C109
R102
REG4
3
R84
0
1
R85
R
5
7
C110
R83
C
R34 R34C122
TS11
C123
L5
C28
R2
R1
REG1
D14
C103
C1
C93
+
C105
C99
U6
J6 J5
D13
D12
C90
+
C91
C89
+
C92
+
+
+
C94
T1
+
+
C100 C84
C106
R101
R100
K4
L9
C87
D11
+
TS8
C81
TS13
2
1 S
R92
T
C88
+
+
C86
C95
+
+
+
C82
Z4
+
C85
Q15
U13
Fuse: 250V,
C120
1003
R28
+
L13
F1
BR1
+
C80
C76
C79
250mA,
Antisurge
Page 49
Panel mounting version
J4 J4
6
9
7
R50
C74
K1
J11
TS2
K2
K5
C29 C30
TS1
F1
TS13
TS13
J3
Q4
R55
R55 R5 1
C76
R53
TS5
L1
C28
C28
R54
D12
Q5
C78
C75
R56
D13
R57
Q6
D14
C77
Q7
5 1 D
R65
BR1
C31
U6
Fuse: 250V , 250mA,
Antisurge
2
Q8
6
7
6
6
7
8
0
7
8
9
R
R
R
R
R
C
R58
R70
5
0
1
R76R62R59R60
3 8 C
C80
C
Q9
Q
R71
R75
R81
R79
R74
R78
R82
C84
C87
1 1 Q
C86
Q10
C35
Q14
+
T
+
1
C42
+
4 3 C
R39
C49
R43
Q3
+
4
2
9
1
5
0
9
8
9
8
1
C
C
C
C
C
7 S
C102
C97
Z3
Z12
C106
C96
+
C46
+
C44
+
+
C40
+
R40
C38
R41
T 8
Q15
S T
1
5
1
0 1
S T
C 3 0 1 C
R93
TS12
+
Q16
+
C71
C72
C47
C45
+
C43
+
C41
+
REG8
C67
+
+
+
+
REG6
C65
+
0
6
5
5
C
C
C62
+
C57
+
C36
+
C37
C39
R42 C48
C53
Z2
2
1
5
1
1
9
1
1
8
J25
9
R
C
C
R
C113R96
C114
C110
C109
C115
R100
R101
5 0 1 R
J4
4
5
7
2
2
0
1
1
1
C
C
C
C70
1
2
5
5
C
C
REG2
REG7
6
8
6
REG5
6
C
C
C69 R49
REG1
R48
R47 C64
C61 C63
REG3
REG4
+
C54
4
6
0
3
2
7
0
0
9
1
2
0
1
1
1
1
1
R
R
C
R
C
R
C117
C122
9
8
9
1
1
9
1
1
R
C
C
U9
8
6
1 2
0
0
1
1
1
C
C
R
3
. 0
V E
U8
R 0 0 1 1 H p
3
7
2
A
0
1
1
H
C
R
P L A
R94
N
I A M 1 0 4 7 7
R46
2 X 4 8
D10
5
4
5
4
C
R
0
9
3
5
6
5
4
7
C
C
R
C
D11
+
C58
Page 50

11.2 Appendix 2 – pH buffer values at various temperatures

The following table shows the various pH values at different temperature of the solution during calibration.
Tempera ture (oC)
pH 1.00 pH 4.01 pH 6.86 pH 7.00 pH 9.00 pH 9.18 pH 10.01
0 0.96 4.01 6.98 7.12 9.33 9.47 10.32 5 0.99 4.01 6.95 7.09 9.24 9.38 10.25 10 0.99 4.00 6.92 7.06 9.16 9.32 10.18 15 0.99 4.00 6.90 7.04 9.11 9.27 10.12 20 1.00 4.00 6.88 7.02 9.05 9.22 10.06 25 1.01 4.01 6.86 7.00 9.00 9.18 10.01 30 1.01 4.01 6.85 6.99 8.95 9.14 9.97 35 1.01 4.02 6.84 6.98 8.91 9.10 9.93 40 1.01 4.03 6.84 6.97 8.88 9.07 9.89 45 1.01 4.04 6.83 6.97 8.85 9.04 9.86 50 1.01 4.06 6.83 6.97 8.82 9.01 9.83 55 1.01 4.08 6.83 6.97 8.79 8.99 9.81 60 1.02 4.10 6.84 6.98 8.76 8.96 9.79 70 1.02 4.12 6.85 6.99 8.72 8.92 9.76 80 1.02 4.16 6.86 7.00 8.68 8.89 9.74 90 1.02 4.20 6.88 7.02 8.65 8.85 9.73
Page 51

11.3 Appendix 3 –Simple explanation on the function of hysterisis

S P 1 S e t t o L O S P 2 S e t t o H I
R E L A Y O N
R E L A Y O F F
4 . 0 4.5 9.5 1 0 . 0
S P 1
F O R W A R D D I R E C T I O N
7.0
S P 2
H Y S T E R E S I S B A N D
R E V E R S E D I R E C T I O N
( D E F A U L T = 0 . 5 p H )
The controller relay activates when the set-point is reached. In the reverse direction, it does not de-activate when the value reaches the set-point. Instead, it continues to be active till the value reaches the amount set by the Hysteresis band.
Page 52
p
S

11.4 Appendix 4 – General instructions concerning Controller Setting

11.4.1 Control characteristic of Controllers used as limit value switch

MIN Function
-Xw
X
SP 1
=0
100 %
50 %
0%
Yh
SP 2
Xp =0
MAX Function
+Xw

11.4.2 Control characteristic of P-Controller as proportional controller

MIN Function
100 %
50 %
Yh
MAXFunction
-Xw Xp
Prop. Band
SP 1
0%
Xp
Prop. Band
P2
+Xw

11.4.3 Control characteristic of PI-Controller as a proportional integral controller

100%
50%
25%
SP1 SP 2
20%
10%
Proportiona l. band
P
X
Prop. band
P
X
Page 53

11.4.4 Controller signal of Pulse length Controllers

Relay
Pulse Length T
t
ON
ON
t
OFF
OFF
Time [s]
The output relay of the pulse length controller is clock-timed. The switching period T remains constant. Depending on the divergence from the limit value, the switch-on time tON is increased or decreased in accordance with
the proportional range Xp.
The following applies:
+ t
t
ON
greater divergence Î greater tON Xp exceeded Î t
= T (Const.)
OFF
= T (relay remains picked up)
ON
Page 54

11.4.5 Controller signal of Pulse Frequency Controllers

Relay
Pulse Length T
t
ON
t
OFF
ON
OFF
Time [s]
The output relay of the pulse frequency controller is clock-timed. The pulse duration tON remains constant at 250mS. Depending on the divergence from
the limit value, the frequency (1/T) is increased or decreased in accordance with the proportional range Xp.
The following applies: tON = Const. (250 msec.)
greater divergence Î greater f (greater frequency) Xp exceeded Î max. frequency
Page 55

11.5 Appendix 5 – Abbreviations used in menu displays

Abbreviation Meaning Abbreviation Meaning
MEAS Measurement CUR.1 Output current 1 CAL Calibration CUR.2 Output current 2 ENT Enter OUT Output signal OFS Offset 4 - 20 4 to 20mA C.CD Calibration Security Code 0 - 20 0 to 20 mA S.CD Setup Security Code R.0 Value at 0 mA SET Setting R. 4 Value at 4 mA ATC Automatic Temperature
Compensation
SP1 Setpoint 1 CU22 Out of range output
SP2 Setpoint 2 WASH Wash LO Low limit H. INT Cleaning interval in hours HI Hi Limit S. DUR Cleaning duration in
HYS Hysteresis CONF Configuration ON.D On delay BKLT Back light OFF.D Off delay LEVL Level CNTR Controller PH SY Symmetrical pH mode L.Ct Limit control PH ASY Asymmetrical pH mode PLC Pulse Length Control ORP SY Symmetrical ORP mode PFC Pulse Frequency Control ORP ASY Asymmetrical ORP mode P/PI Proportional control AL. D Alarm delay EN Energized AL.C Alarm Contact DEEN Deenergized STDY Steady REL Relay FLET Fleet, impulse PRP Proportional band GLAS EL Glass electrode T.PL Pulse length time ANTY EL Antimony electrode F.PF Pulse frequency time DEF Default IAT Integral action time FCT DEF Factory default MANU Manual CAL DEF Calibration default
R. 20 Value at 20 mA
current 22 mA
seconds
Page 56
Water Analysis Instruments
North America
166 Cummings Center Beverly, MA 01915 USA Toll Free: 1-800-225-1480 Tel: 1-978-232-6000 Dom. Fax: 1-978-232-6015 Int’l Fax: 978-232-6031
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68X216830 Rev 4
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