Thermo Fisher Scientific CON 100 User Manual

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INSTRUCTION MANUAL
68X103704 rev 1.1 Jan 2001
Technology Made Easy ...
Preface
This manual serves to explain the use of the Alpha CON 100 Conductivity Controller/Transmitter. The units covered are Alpha C and CX Conductivity Controller/ Transmitter.
The instruction manual functions in two ways: first, as a step by step guide to help you operate and understand the operation of the unit and second, as a handy reference guide.
The information presented in this manual is subject to change as improvements are made, and does not represent a commitment of Eutech Instruments Pte Ltd.
This instruction manual is written to cover as many anticipated applications of the Alpha CON 100 C/CX Conductivity Controller/Transmitter as possible. If there are doubts in the use, please do not hesitate to contact the nearest Eutech Instruments’ Authorized Distributor.
Eutech Instruments cannot accept any responsibility for damage or malfunction of the unit due to improper use of instrument.
Copyright 1998 Eutech Instruments Pte Ltd.
Revised in Jan 2001.
TABLE OF CONTENTS
1. INTRODUCTION 1
2. GETTING ACQUAINTED 3
2.1 Front Panel 3
2.2 The Back Panel 4
2.3 Selecting Conductivity Measurement Range 4
2.4 Wiring 5
3. OPERATING THE CONTROLLER 6
The Main Display 6
4. SETTING UP THE CONTROLLER 7
4.1 Setting and Changing the Password 7
4.2 Setting the Controller Range (Software) 9
5. CALIBRATING THE CONTROLLER 10
5.1 The Lower Level Menus 10
5.2 Calibrating for Conductivity Measurement 10
5.3 Calibrating the Controller for Temperature Measurement 12
5.4 Setting the Alarm Feature 14
5.5 Setting Temperature Coefficient 18
6. SETTING TO FACTORY DEFAULT 19
7. USING THE CONTROLLER CURRENT LOOP FOR DATALOGGING (FOR TRANSMITTER MODEL ONLY) 20
8. ADDITIONAL INFORMATION 21
Appendix 1 23 Appendix 2 24 Technical Specifications 25
1. INTRODUCTION
The alpha CON 100 series Conductivity Controller/Transmitter is an addition to the line of process controllers from Eutech Instruments. Incorporated with the ASIC (Application Specific Integrated Circuit) microprocessor technology, this panel­mounted on-line controller provides many user-friendly features desirable in conductivity Controllers.
This versatile conductivity controller can be used for measuring and controlling the Conductivity of a wide range of solutions in process streams.
Conductivity Ranges :
Range Resolution Cell Constant
0 - 99.9 uS
0 - 999 uS
0 - 999 uS 0 - 9.99 mS 0 - 99.9 mS
0 - 200 mS 0 - 200 mS
0.1 uS 1 uS 1 uS
0.01 mS
0.1 mS 1 mS 1 mS
0.1
0.1
1.0
1.0
1.0
1.0
10.0
1
Some of the features of this Controller are :
Automatic temperature compensation (with PT 100)
Manual temperature compensation setting without the
temperature probe
Adjustable temperature coefficient from 0.0 to 10.0%
Push button calibration with cell correction function
High and Low alarm triggering relays
User-defined Password feature to prevent unauthorized
entry to change the calibration data, hysteresis function, high and low setpoints information
Alarm and operational message annunciators
Hysteresis function to prevent chattering of relays around
the setpoint
High-end transmitter model with 4-20 mA current output for
datalogging purposes
Built-in memory backup to ensure that calibration and
other information will not be erased if power supply fails
Switchable mains voltages of 110 VAC or 220 VAC via
user selectable internal jumper
2
2. Getting Acquainted
S
8
8
8
2.1 Front Panel
The front panel consists of a 3 digit LED display together with 5 LED annunciators. There are also 4 keys as shown below.
MODE
EN TER
o
uS/m
The keys available are the (UP/INCREMENT),
(DOWN/DECREMENT), MODE and ENTER keys.
The annunciators are µS/mS, °C, SETUP, READY, and RELAY. The µS/mS annunciator lights up in Conductivity measurement
mode. The READY annunciator lights up when the Conductivity stabilizes. RELAY lights up when any of the HI SET or LO SET relays is activated.
The MODE key allows you to select between Conductivity display, the temperature display or the SETUP menu display. While in one of the SETUP menus, it also functions as an
C
SETUP
READY RELAY
ESCAPE key. For example, while setting the Hi SET point, you can press MODE key to return to the measurement mode.
You can confirm changes or enter into further levels of the lower
menu by pressing the ENTER key. The ▲ (UP/INCREMENT) and (DOWN/DECREMENT) keys allow you to change
information or to select between different menus. Holding down the key increases the scrolling speed, i.e. changeover of 1st digit (ones) to 2nd (tens) and then 3rd digit (hundreds).
3
2.2 The Back Panel
The back panel consists of two connectors. The first one is a 4­way screw terminal and the second is a 12-way screw terminal. Refer to the label on top of the unit for diagram. The connection for the 4-way screw terminals are (from the left to right):
1. PT 100 connection
2. PT 100 connection
3. Conductivity input (Inner core)
4. Conductivity input (Outer shield)
The connections for the 12-way screw terminals are (from left to right),
5. High Set Relay deactivated position
6. High Set Relay center pole
7. High Set Relay activated position
8. Low Set Relay deactivated position
9. Low Set Relay center pole
10. Low Set Relay activated position
11. 4-20 mA - ve connection (for transmitter models only)
12. 4-20 mA + ve connection (for transmitter models only)
13. Protective earth
14. Protective earth
15. Neutral
16. Live
4
2.3 Selecting Conductivity Measurement Range
You can set the appropriate conductivity measurement range from the front panel. See Section 4.2 for details on Setting the Controller Range (Software). Note that for “mA” the LED display shows “mA”.
2.4 Wiring
Connect the power supply to the GND (EARTH) - 13 or 14, NEUTRAL - 15 and LIVE - 16 screw terminals. Make sure that the power supply jumper setting matches the mains voltage (110 VAC or 220 VAC). See Appendix 2 for the jumper setting for the voltage selection.
Connect the Conductivity electrode to the 4-way screw terminal at the back panel and the PT 100 temperature probe to the PT 100 connections.
Power on the controller and the display automatically shows the Conductivity reading. The uS/mS annunciator lights up. Once the reading is stable, the READY annunciator lights up. However, if the PT 100 temperature probe is not connected, automatic temperature compensation does not function. You can set the temperature at a selected value. The temperature is set to factory default at 25.0
o
C.
NOTE : Eutech Instruments will not be responsible for incorrect
application of the controller using improper voltage sources or wrong jumper settings.
5
3. Operating the Controller
R
o
R
R
The Main Display
uS/mS
24.0
C
7.4
SEt
SETUP
MODE
ENTE
MODE
ENTE
MODE
ENTE
Press MODE key to switch to three main displays - the Conductivity display, the temperature display and “SEt” display.
Press MODE key once to get into the temperature measurement.
The °C annunciator lights up when
you are measuring temperature. The display shows current measured temperature (with ATC) or the temperature that was set in MTC mode. Press MODE key again and the display toggles to the “SEt” for SETUP menu.
Press ENTER key to go into the lower-level setup menus while the display shows "SEt". These lower-level menus allow calibration of Conductivity, Temperature and other parameters including set password, Hi or Lo Setpoints, Hi and Lo Hysteresis values and temperature coefficient.
6
4. Setting Up the Controller
R
R
R
R
R
4.1 Setting and Changing the Password
4.1.1 Setting New Password
To set a password, press MODE key until the “SEt” is displayed.
1. Press ENTER key and the display shows "CAL” and “Con”
alternately. Press key once
and the display shows “Set” “id”.
2. Press ENTER to enter your desired password. Follow the steps below (e.g. using a
password “123”).
3. Initially, the display shows "000" with the first digit blinking.
4. Use (UP/INCREMENT) key to
enter “1” on the 1st digit of the password. Press ENTER once
CAL
SETUP
Con
SETUP
SEt
SETUP
MODE
ENTE
MODE
ENTE
MODE
ENTE
and the second digit will blink. Similarly, enter the second digit of the password “2” and press ENTER key again. Repeat with the third digit accordingly.
id
SETUP
MODE
ENTE
5. Press ENTER key and the display shows “CAL” and ”COn”
alternately. Use or key to
get into the “SEt” and “id” menu, press ENTER and set your
123
SETUP
MODE
ENTE
desired password by following the above steps.
6. Once completed, press ENTER to confirm and then press MODE key to return to the Conductivity display.
7
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