Thermo HPA2230M, HPA2235M, HPA2238M, HPA2234M, HPA2235M-13 Operation Manual And Parts List

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HOT PLATE
Operation Manual
and Parts List
LT237X1 • 10/29/09
Model Numbers
HPA2230M HPA2234M HPA2235M
HPA2238M HPA2235M-13 HPA2230M-26
Table of Contents
This manual contains important operating and safety information. You must carefully
read and understand the contents of this manual prior to the use of this equipment.
Safety Information ..............................................................................................................................................3
Alert Signals..................................................................................................................................................3
Warnings ......................................................................................................................................................3
Introduction..........................................................................................................................................................5
Intended Use ................................................................................................................................................5
Principles of Operation ................................................................................................................................5
General Specifications ........................................................................................................................................6
Installation ..........................................................................................................................................................7
Site Selection................................................................................................................................................7
Operation ............................................................................................................................................................8
Dial (Power) Switch: ....................................................................................................................................8
Dial (Control) Switch: ....................................................................................................................................8
Preventive Maintenance......................................................................................................................................9
Troubleshooting Guide ......................................................................................................................................10
Maintenance and Servicing ..............................................................................................................................11
Warning ......................................................................................................................................................11
To Replace Insulator on Adjusting Shaft ....................................................................................................11
To Replace Heater Coil ..............................................................................................................................12
To Replace Cycle Light ..............................................................................................................................12
To Replace Control Unit..............................................................................................................................13
To Replace Heating Element ......................................................................................................................14
Recalibration ..............................................................................................................................................15
Replacement Parts List ....................................................................................................................................16
Exploded View ..................................................................................................................................................17
Wiring Diagram..................................................................................................................................................18
Ordering Procedures ........................................................................................................................................19
One Year Limited Warranty ..............................................................................................................................20
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Alert Signals
Warning
Warnings alert you to a possibility of personal injury.
Caution
Cautions alert you to a possibility of damage to the equipment.
Note
Notes alert you to pertinent facts and conditions.
Hot Surface
Hot surfaces alert you to a possibility of personal injury if you come in contact with a surface during use or for a period of time after use.
Safety Information
Your Thermo Scientific Hot Plate has been designed with function, reliability, and safety in mind. It is your responsi­bility to install it in conformance with local electrical codes. For safe operation, please pay attention to the alert sig­nals throughout the manual.
Warning: These products should be used only under the operating conditions specified in the Operating Manual. Always use safe laboratory practices and do not leave the hotplate in operation while unattended as product fun­cionality or laboratory practice failures could occur that might lead to uncontrolled or excessive heating of the top surface. Safety procedures (including, but not limited to, unplugging when not in use) and response plans should be put in place to address the worst case possibility. If an over-temperature failure occurs, the top surface tempera­ture could rise to the maximum temperature (300-540°C depending on your model’s specification) and remain at that temperature indefinitely. Under these conditions, the material being heated on the surface of the hotplate could reach levels in excess of the maximum temperature.
Caution
Do not use metal foil, metal vessels, or any other insulating material on top plate. Top plate can be damaged.
Warnings
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of cor­rect voltage and current handling capacity.
2. Disconnect from the power supply prior to main­tenance and servicing.
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials; top surface can reach the “Flash Point Temperature” of many chemicals. Fire or explosion may result. This device con­tains components which may ignite such materi­als. This Hot Plate is not explosion proof.
2. Refer servicing to qualified personnel.
3. “Caution: Hot Surface. Avoid Contact.” The sur­face of the hot plate will remain hot for some time after use.
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SAFETY INFORMATION
Please note the following WARNINGS:
This warning is presented for compliance with California Proposition 65 and other regulatory agencies and only applies to the insulation in this product. This product contains refractory ceramic, refractory ceramic fiber or fiberglass insulation, which can produce respirable dust or fibers during disassembly. Dust or fibers can cause irritation and can aggravate preexisting respiratory diseases. Refractory ceramic and refractory ceramic fibers (after reaching 1000°C) contain crystalline silica, which can cause lung damage (silicosis). The Internation­al Agency for Research on Cancer (IARC) has classified refractory ceramic fiber and fiberglass as possibly carcinogenic (Group 2B), and crystalline silica as carcinogenic to humans (Group 1). The insulating materials can be located in the door, the hearth collar, in the chamber of the product or under the hot plate top. Tests performed by the manufacturer indicate that there is no risk of exposure to dust or respirable fibers resulting from operation of this product under normal conditions. However, there may be a risk of exposure to respirable dust or fibers when repairing or maintaining the insulating materials, or when otherwise disturbing them in a manner which causes release of dust or fibers. By using proper handling procedures and protective equipment you can work safely with these insulating materials and minimize any exposure. Refer to the appropriate Material Safety Data Sheets (MSDS) for information regarding proper handling and recommended protective equipment. For additional MSDS copies, or additional information concerning the handling of refracto­ry ceramic products, please contact the Customer Service Department at 1-800-553-0039.
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Introduction
Warning
Do not use in the presence of flamma­ble or combustible materials; fire or explosion may result. This device con­tains components which may ignite such materials.
Intended Use
The Type 2200 hot plates are general purpose heating devices intended for laboratory procedures requiring tem­peratures from 38°C to 371°C (700°F).
The unit consists of 1) a heated plate, and 2) an adjustable temperature control.
Principles of Operation
The aluminum top plate is heated by two resistant heaters embedded in a refractory material. The plate is made of cast aluminum to aid in uniform surface temperature. The temperature of the plate is controlled by a bimetallic ther­mostat. The case supports the top plate and also serves to house the electrical connections and the bimetallic thermostat.
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General Specifications
Model Numbers: HPA2230M* HPA2234M HPA2235M* HPA2235M-13 HPA2230M-26 HPA2238M Top Plate: 12” x 12” (30 cm X 30 cm) Overall Width: 12” (30 cm) Dimensions: Height: 6.125” (15.6 cm); Depth: 13” (33 cm) Weight: 17.5 lbs. (7.9 kg) Electrical Ratings:
Control Circuit
Model No. Volts Amps Watts Phase Freq.
HPA2230M* 240 6.7 1600 1 50/60 HPA2234M 100 15 1500 1 50/60 HPA2235M* 120 13.3 1600 1 50/60 HPA2235M-13 115 13 1500 1 50/60 HPA2230M-26 240 6.7 1600 1 50/60 HPA2238M 208 7.7 1600 1 50/60
Maximum Temperatures: 371°C (700°F) Maximum Weight on Top Plate 40 lbs. (18.1 kg)
NOTES: Supplied with three wire cord and plug. (-13) model—CSA listed. (-26) model—Supplied with European Cord Set. * U.L. Listed
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