1702
CatCh the ‘cool’ alternative
HVAC/R Accessories, Vacuum Gauges, Compressor Tools,
Oil Pumps, Vacuum Pumps, Vacuum Accessories, Charging Scales,
Charging Cylinders, Hoses, Vocational Training Units
www.thermalengineeringcompany.com | 800 473-1754
2010 PRODUCT CATALOG
800 473-1754 | www.thermalengineeringcompany.com
1
INTRODUCTION
THERMAL ENGINEERING COMPANY
Founded over 40 years ago on the principles of innovation, quality, and service,
Thermal Engineering has developed a line of HVAC/R service tools that
continue to satisfy the needs of the HVAC/R professional. As a division of the
Airserco Manufacturing Company, we continue to adhere to the original founder’s
principals by developing quality products that meet the needs of the global HVAC/R
service market, and backing those products with a high level of customer service.
The full spectrum of Thermal Engineering’s product offering is presented in this
catalog. For your convenience, items have been indexed by product category along
with a handy product reference. We also encourage you to visit our web site at
www.thermalengineeringcompany.com for our most current product offerings, new
product introductions, technical information, and buying locations.
For 2010 we are pleased to introduce the following:
• TS-500 2-Valve Manifold, page 30
• TS-1000 The Sherman 4-Valve Test and Charging Manifold, page 30
• 4775 Handheld Digital Micron Gauge, page 16
• 4975 Scale / Vacuum Combo Unit, page 16
• DRSA-1600 Digital Refrigerant System Analyzer, page 28
• HLD-1201 Refrigerant Leak Detector, page 12
• GL-1000 Compressor Jumper, page 19
Thank you for your interest in our products and your continued support!
Sincerely,
Timothy Winings, President
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TABLE OF CONTENTS
Thermal Engineering Introduction ...............................................................................1
HVAC/R Accessories
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Leak Detection
.............................................................................................11 - 14
Vacuum Gauges
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Thermometers
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Compressor Tools
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19
Oil Pumps & Accessories
..................................................................................20 - 21
Vacuum Pumps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 - 23
Vacuum Pump Accessories
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Charging Cylinders & Accessories
.............................................................................25
Charging Scales
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Manifolds & Gauges
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 - 29
Hoses
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 - 32
Fittings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 - 36
Vocational Training Units
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Index
.......................................................................................................38 - 43
Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
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3
HVAC/R ACCESSORIES
CAP-CHECK OUTFIT MODEL 5101
Cap-Check Outfit provides both the Cap-Check and Chaser Kit in one compact case along
with an extended base that holds the Cap-Check. The Cap-Check can be operated with
one hand, allowing high pressures to be easily pumped. Carrying case has clips to hold
Cap-Check, Chaser Kit, hose, handle, and extended base.
CAP-CHECK CHASER KIT MODEL 1101
Chaser Kit is the only means available to clean partially plugged cap tubes, it must be
used with the Thermal Cap-Check since no other cap tube cleaning tool provides a rate
of oil flow large enough to remove partial restrictions even from the smallest cap tubes.
The Chaser Kit consists of 10 spools of lead alloy wire which can be used as a chaser for
the 10 most popular sizes of cap tubes (.028, .031, .036, .039, .042, .046, .050, .055, .064,
.070). In addition to the wire, a cap tube gauge, a set of sizing tools, and a combination
file/reamer are all included in a durable metal case.
CAP-CHECK MODEL 1003
Cap-Check is a portable, self contained hydraulic power unit with auxiliary equipment
especially adapted to cleaning refrigeration capillary tubes. A 0-5000 PSI gauge shows
pressure build-up if cap tube is restricted and also shows when chaser has passed
through the tube. A trigger operated gauge shutoff is provided so the gauge will not be
damaged if pressures greater than 5000 PSI are desired. A 30-inch high pressure hydraulic
hose with a 1/4-inch SAE male flare outlet connects the cap tube to the Cap-Check for
simple handling. An adapter is supplied to connect the cap tube directly to the hose outlet
without a flared fitting.
The Cap-Check is a Thermal Engineering innovation that has made cap tube cleaning possible and practical,
it is designed to pump a high rate of oil into the cap tube to build up pressures needed to open any plugged
cap tube, and will clean partially plugged cap tubes when used with the Thermal Chaser Kit.
CAP-CHECK
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HVAC/R ACCESSORIES
CAP-CHECK REPAIR KIT MODEL 1003RK
Complete Set of gaskets, “O” rings, springs, and balls for Model 1003 Cap-Check,
with instructions.
0-5000PSI GAUGE MODEL 1011
High pressure gauge for Model 1003 Cap-Check with a pressure range from 0-5000psi.
30-INCH HYDRAULIC HOSE (REPLACEMENT) MODEL 1012
30-inch high pressure hydraulic hose with a 1/4-inch SAE male flare outlet.
CAP-GAUGE MODEL 1102
Cap-Gage is a pocket knife type cap tube gauge with 10 stainless steel gauges to measure
the most popular sizes of cap tubes (.028, .031, .036, .039, .042, .046, .050, .055, .064, .070).
CARRYING CASE MODEL 1201
Store your Cap-Check in this heavy duty case that provides maximum protection from
wear and tear when not in use.
EXTENDED BASE MODEL 1301
This extension for the base of the Cap-Check provides better accessibility in certain situations.
A capillary tube is the most likely place a blockage in a system can occur and can cause a system to operate
very inefficiently. Therefore it is essential to have the proper tools on hand to fix this very common problem.
Below are accessories that we recommend for the Cap-Check and your service arsenal.
CAP-CHECK ACCESSORIES
CAP TUBING SIZES
PART NO SIZE
CT-31-100 .031 ID X 100 FT
CT-36-100 .036 ID X 100 FT
CT-42-100 .042 ID X 100 FT
CT-49-100 .049 ID X 100 FT
CT-54-100 .054 ID X 100 FT
CT-59-100 .059 ID X 100 FT
CT-64-100 .064 ID X 100 FT
CT-70-100 .070 ID X 100 FT
CAPILLARY TUBING
Thermal Engineering’s quality capillary tubing available in 100ft. coils.
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HVAC/R ACCESSORIES
Make on-the-spot readings with our easy-to-use HandyStat. Very useful for troubleshooting a system!
SYSTEM TESTER
HANDYSTAT MODEL HS-1
Save the steps, time and money to make system tests with a single tool.
FEATURES
Check out thermostat and control wiring output•
Operate individual system components for test purposes:•
Compressor, Fan, Heaters, Reversing Valves
Convenient momentary switch for quick ON-OFF activation
•
Connects to the control wiring at the point of service•
Great on Roof Top Units and Light Commercial Applications•
WARR ANTY: 12 MONTHS FROM DATE OF PURCHASE
WIRING CONNECTIONS FOR USE ON RESIDENTIAL HEAT PUMP SYSTEMS
WIRING CONNECTIONS FOR USE ON LIGHT COMMERCIAL HEAT PUMP SYSTEMS
WIRING CONNECTIONS FOR USE ON OIL OR GAS FURNACES WITH AIR CONDITIONING SYSTEMS
6
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HVAC/R ACCESSORIES
Many problems can arise from improper charging of any type of refrigeration system. Vizi-Vapr makes
it possible to correctly charge a system every time. Liquid refrigerant being charged is transformed into
a saturated vapor through a small orifice which thereafter can be viewed to ensure the system gets
charged properly.
VIZI-VAPR
VIZI-VAPR CHARGER MODEL 7701
The Vizi-Vapr eliminates the problem of slow vapor charging by removing the refrigerant
from the cylinder as a liquid and injecting it into the system as a saturated vapor.
Since the liquid refrigerant is removed from the cylinder by its own pressure, no heat is
removed from it and the cylinder does not get cold. Refrigerant blends must be removed
from their containers as liquid. Using the Vizi-Vapr, the blend can be charged into the
system as a saturated vapor without any composition change. Vizi-Vapr is adjustable
from 1/8hp up to 50hp. The operation is completely visible so there is little danger of
liquid entering the system.
VIZI-VAPR REPAIR KIT MODEL 7701RK
Complete set of gaskets, “O” rings, and back-up rings required for repairing the 7701 Vizi-Vapr.
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7
HVAC/R ACCESSORIES
Quick and easy process of pressurizing a refrigerant supply cylinder to move any refrigerant to another
vessel.
CYLINDER HEATER MODEL 3054
A quick, convenient, easy-to-use means to pressurize refrigerant supply cylinders to
move any refrigerant to another vessel or charging dispenser, the 3054 Cylinder Heater is
designed to fit 30Ib. and 50Ib. containers. It also can be used on 125Ib. cylinders and fits
the refrigerant cylinders in many recovery units. The device consists of a 6 x 28 flexible
silicone rubber heating element with extra-Iong Velcro straps, built-in molded thermostat,
and power cord. The heater draws 200 watts at 120 VAC and has a 135° preset thermostat.
Model 3054-230V
230 Volt model available for European market.
CYLINDER HEATER MODEL 4054M
The 4054M Refrigerant Cylinder Heater is designed to automatically maintain any desired pressure within a range of 80 to 250
PSIG. Pre-set at 160 PSIG, the unit can be easily adjusted in the field. The heating element also incorporates a 135° pre-set
thermostat as a safety backup to the pressure control.
Fits 125/145 Ib. refrigerant supply cylinders.
Accurate and adjustable pressure control
•
Safe and easy-to-use•
Complete, including valve and charge hose•
Energy-efficient•
The 4054M includes three basic components:
1. The control manifold, which adapts directly to the cylinder’s liquid valve and includes a visual refrigerant indicator,
pressure gauge, quarter-turn ball valve, heavy-duty 6ft. charging hose, adjustable pressure switch with power
supply cord and female connector for accepting the heating element.
2. A 350 watt, 120 VAC heating element with built-in safety thermostat and power cord that plugs into the
control manifold. The 12 x 28 heating element is secured with Velcro straps.
3. A special insulating cover that includes a Velcro seam and fits over the entire cylinder to improve efficiency.
HEATERS
8
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HVAC/R ACCESSORIES
Reference points on a variety of topics and scales to make even the most technically demanding jobs
a breeze.
ROOM AIR CONDITIONER CALCULATOR MODEL 5100
Used to determine size of air conditioner unit with allowances for:
Exposed and unexposed walls
•
Exposed and unexposed windows•
Roof and ceiling insulation•
Heat gain from number of people•
Location•
This calculator selects amount of capacity needed in a cooling load of 5000-24000 BTUs
per hour, and indicates the size of unit required in BTU ratings. The calculator not only
simplifies the job of specifying window air conditioners, but also eliminates misapplication
and paper work. An ideal service and sales tool for the estimator and service engineer, the
calculator is imprinted with full directions.
AIR DUCT CALCULATOR MODEL 5125
This ingenious, pocket-size Air Duct Calculator uses only three slides to give all of the
information needed when figuring the sizes of air ducts. Convenient tables printed on
the back of the calculator supply additional data in a handy, easy-to-use form. The few
words of instruction needed to understand and use the different slides are printed on the
calculator face, where they cannot be lost or mislaid.
Used to determine:
Size of air ducts by the equal pressure loss method
•
Size of round ducts vs. rectangular ducts•
Weight per foot of round ducts by U.S.S. gauge•
Weight per foot of rectangular ducts by U.S.S. gauge•
Recommended duct velocities•
Friction loss of 1-1/2 radius elbows•
Gauge of metal for size of ducts•
HUMIDITY CALCULATOR MODEL 5150
Designed for determining the percent of relative humidity when using any standard sling
psychrometer, this calculator eliminates the use of psychrometric charts from 60° to 100°F.
The reverse side of the calculator has a chart of recommended humidities according to
industry application and temperature.
CALCULATORS
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9
HVAC/R ACCESSORIES
TROUBLESHOOTING CALCULATOR MODEL 5175
This calculator simplifies the job of diagnosing cooling system troubles. Ideally suited to the needs of
the expert as well as of the needs of the trainee, it provides immediate reference, from COMPLAINT to
POSSIBLE CAUSE to REPAIR.
FEATURES
19 major ‘Complaint’ sections•
32-part ‘Trouble Shooting’ Index•
127 ‘Possible Cause’ items•
All items keyed to ‘Repair’ window•
CAPILLARY TUBE AND TROUBLESHOOTING CALCULATOR MODEL 5180
TWO SLIDE CHARTS IN ONE
This is a dual-purpose slide chart. One side is a new, scientific approach for selecting
readily available standard capillary tubing sizes to replace the hard-to-get sizes that original
manufacturers often recommend. The other side is a trouble shooting calculator that
simplifies the job of diagnosing cooling system trouble where the capillary tube is suspect.
On-the-fly calculations can be made very easily to help troubleshoot a system, saving you valuable time!
CALCULATORS
REFRIGERATION CALCULATOR MODEL 5300
A time-saving and easy-to-use calculator to supply technical refrigeration data:
Hermetic terminal colors
•
Thermostatic control settings•
Pressure control settings•
Head and back pressures•
Hermetic motor diagrams•
Temperature pressure chart•
The calculator graphically shows vital refrigeration data and provides service information not available in
any other form.
10
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HVAC/R ACCESSORIES
REVIEW OF VACUUM FOR SERVICE ENGINEERS MODEL 5225
The story of how vacuum is used as a tool to dehydrate and degas a refrigeration
system. This text is the only publication that clearly and non-technically explains vacuum
fundamentals for the service man or engineer.
Illustrated with charts, photographs, and diagrams, this authoritative handbook describes
and explores vacuum terms, properties, uses, activities, advantages, limitations, and
techniques.
FEATURES
Covers key service-related topics•
Vital for processing engineer, serviceman•
What vacuum means•
How a pump works•
Sizing high vacuum pumps and lines•
Vacuum gauges procedure for dehydration, degassing, leak detection•
BOOKS
“TheHardWay”
...tolearnaboutvacuums.
“TheEasyWay”
Take“TheEasyWay”with
“ReviewofVacuumforServiceEngineers”
by
Saunders&Williams
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11
LEAK DETECTION PRODUCTS
REFRIGERANT LEAK DETECTOR MODEL HLD-1101
The Thermal Engineering HLD-1101 refrigerant leak detector is the perfect tool for the
service technician requiring a fast, easy to use, and economical tool for the maintenance
and repair of HVAC and refrigeration Systems.
The HLD-1101 utilizes a newly developed semi-conductor sensor which is extremely
sensitive to a variety of generally used refrigerants and the microprocessor control
provides advanced digital signal processing.
FEATURES
Heated Semiconductor•
High-Low Leak Sensitivity Selector•
7 LED Tricolored Visual Leak Level Indicator•
Audible Alarm•
Ambient Concentration Reset•
15-1/2-inch (40cm) Flexible Stainless Probe•
Detection of R-134A, R-404A, R-410A, R-407C, R-22, R-502, and R-600A Refrigerant Gas•
Sensitivity as Small 6g/year•
In accordance with SAE J1627, CE Design•
Low Battery Indication•
Reference Leak Source included•
Carrying case included•
Operating Temperature: 0˚ to 40˚C (32˚ to 104˚F)•
Size: 216mm x 66mm x 56mm•
8.5-inches x 2.6-inches x 2.2-inches
Weight: Approximately 1lb. (with battery)
•
Power Source: (4) AA Size Alkaline Batteries (included)•
Battery Life: Approximately 40 hours•
Often finding a leak is the hardest task for a technician. This tools will help make the process as easy
as possible.
LEAK DETECTION SENSITIVITY
SENSITIVITY HI LO
R-22, R-134A 0.21 OZ (6G) /YEAR 1.05 OZ (30G) /YEAR
R-404A, R-407C, R-410A 0.28 OZ (8G) /YEAR 1.41 OZ (40G) /YEAR
LEAK DETECTION
12
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LEAK DETECTION PRODUCTS
REFRIGERANT LEAK DETECTOR MODEL HLD-1201
Building on their successful line of leak detection products, Thermal Engineering introduces the
HLD-1201 refrigerant leak detector. This durable hand held detector has increased sensitivity
of up to 3 grams/0.105 ounces per year and a pump for faster response time. Utilizing newly
developed semi-conductor gas sensing technology, the HLD-1201 is ideal for diagnosing leaks
on air-conditioning and cooling systems utilizing a wide variety of common refrigerants.
FEATURES
•
Heated semiconductor gas sensor
• High low leak sensitivity selector, 3 levels of sensitivity
• Bright LED display
• Ambient concentration reset
• Includes durable carrying case and reference source
• Optional DC adapter 3.3V 0.5A
SPECIFICATIONS
•
Alarm method: Buzzer, Tri-color LED Bar Indicator
• Power usage: (4) AAA size (6V DC) Alkaline batteries
• Snake tube length: 15.5 inches (40cm)
• Dimensions / Weight: 173mm x 66mm x 56mm (400 grams)
6.8-inches x 2.6-inches x 2.2-inches (14.1 oz)
• Accessories: Aklaline batteries (4 pieces), user manual, leak check bottle, carrying case
• Battery Life: 7 hours normal usage
• Auto Power off: 10 minutes
• Disable Auto Power off: Press and hold (HI) button then power on the meter
LEAK DETECTION
LEAK DETECTION SENSITIVITY
SENSITIVITY HI MEDIUM LO
R-22, R-134A 0.105 OZ (3G) /YEAR 0.529 OZ (15G) /YEAR 1.05 OZ (30G) /YEAR
R-404A, R-407C, R-410A 0.141 OZ (4G) /YEAR 0.705 OZ (20G) /YEAR 1.41 OZ (40G) /YEAR
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13
LEAK DETECTION PRODUCTS
LEAK-TEC MODEL 4014
FEATURES
Fast, quickly finds and pinpoints the smallest of leaks•
Safe, does not affect metal or rubber and is nonflammable•
Economical, a few drops do the job•
Convenient, unbreakable dispenser bottle•
Stocked in 4oz. and 8oz. squeeze bottles, and 1 gallon jugs•
Leak-Tec is a non-toxic, nonflammable liquid that produces a white foam of live bubbles at
the point of leakage. The high viscosity enables the liquid to cling to surfaces long enough
to pinpoint leaks as small as .05oz. per year. The liquid spreads quickly and penetrates oil
and grease films common on metal surfaces. Used in small amounts, the mass of bubbles
will continue to foam as long as pressure is maintained on the equipment being tested.
Leak-Tec is stocked in 4oz., 8oz. and 1 gallon containers in two different formulas to fit most
applications. Additional formulas and container sizes are also available as special order.
SPECIFICATIONS
No.4014 Formula 372E
Application: compressed air and stable gases
Sensitivity: 1 x 10
-5
std. cc of air per sec.
Temperature Range: +35°F to +160°F
SPECIFICATIONS
No.4015 Formula 372G
Application: Refrigerants, low temp,
Sensitivity: 1 x 10
-4
std. cc of air per sec.
Temperature Range: -35°F to +180°F
OTHER SIZES AVAILABLE AND SPECIAL FORMULAS AVAIL ABLE.
AVAILABLE SIZES
PART NO CONTAINER
4015 4 OZ
4015-8OZ 8 OZ
4015-G GALLON
AVAILABLE SIZES
PART NO CONTAINER
4014 4 OZ
4014-8OZ 8 OZ
4014-G GALLON
MACHINE SURFACE CONNECTIONS
SOLD ERE D O R WELDE D
CONNECTIONS
THREAD CONNECTIONS
14
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LEAK DETECTION PRODUCTS
ULTRASONIC LEAK DETECTOR TYPE VPE MODEL 9997
FEATURES
Detects any type of refrigerant gas•
Battery-powered for cordless operation•
Does not require tracer gases•
Detects vacuum and pressure leaks•
Headset and padded carrying case included•
Adjustable sensitivity•
The VPE Leak Detector represents state-of-the-art technology for pin-pointing leaks in air
conditioning/refrigeration systems. Able to detect both vacuum and pressure leaks, the
VPE overcomes the disadvantages inherent in other types of leak detectors. No ultraviolet
dyes or tracer gases are necessary, and the VPE can detect any gas, even in a gas-
saturated environment. The VPE offers both visual and sound identification via the LED
display and the included headset. Lightweight and easy to use, the VPE is a tool every
technician should have.
SPECIFICATIONS
Nominal sensitivity: -80db / V / uBar
Frequency response: 38 to 42 kHz
Display: 10-bar element graph audio output
Power: 9V cell
Battery life: 15 hrs. continuous
Headset: dynamic 32 ohm
Size: 4.56 x 2.40 x .866
Weight: 1/2Ib.
Housing: durable PVC/aluminum
PART NO CONTAINER
9997 PVC
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