Thermador PH42CS/01, PH30CS/01, PH54CS/01, PH48CS/01 Installation Guide

INSTALLATION INSTRUCTIONS

PH SERIES Professional ®Wall Hoods

I STRUCTI

NSTALLATION

Hottes murales de gamme PH Professional ®

INSTRUCCIONES DE

INSTALAC

Campanas de Pared de la Serie PH

Professional ®

Models PH30 PH36 PH42 PH48 PH54

iMPORTANT SAFETY iNSTRUCTiONS

APPROVED FOR ALL RESIDENTIAL APPLIANCES

FOR RESIDENTIAL USE ONLY

PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.

IMPORTANT: Save these Instructions for the Local Electrical Inspector's use. INSTALLER: Please leave these Instructions with this unit for the owner.

OWNER: Please retain these instructions for future reference.

WARNING

If the information in this manual is not

followed exactly, fire or shock may result causing property damage or personal injury.

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

Unit is heavy and requires at least two people or proper equipment to move.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under

appliance.

This appliance complies with one or more of the following Standards:

• UL 858, Standard for the Safety of Household Electric Ranges

• UL 923, Standard for the Safety of Microwave Cooking Appliances

• UL 507, Standard for the Safety of Electrical Fans

• ANSI Z21.1-American National Standard for Household Cooking Gas

Appliances

• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators

• CAN/CSA-C22.2 No. 61-M89 Household Cooking Ranges

It is the responsibility of the owner and installer

to determine if additional requirements and/

or standards apply to specific installations.

SAFETY WARNING

Turn off power circuit at service panel and

lock out panel, before wiring this appliance. REQUIREMENT: 120 VAC, 60 Hz 20A

WARNING

To reduce the risk of fire,

use only metal duct work.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

Installer - show the owner the location of the circuit breaker or fuse. Mark it for easy

reference. Remove all tape and packaging before using

the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip

brackets/screws.

GROUNDING INSTRUCTIONS This appliance must be grounded. Inthe event

of an electrical short circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This appliance is equipped with a cord having

a grounding wire with a grounding plug. The

plug must be plugged into an outlet that is

properly installed and grounded.

iMPORTANT SAFETY iNSTRUCTiONS

WARNING

Improper grounding can result in a risk of

electric shock. Consult a qualified electrician

if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded. Do not use an extension cord. If the power cord is too short, have a qualified

electrician install an outlet near the appliance.

To reduce the risk of fire or electric shock, do not use this fan with any solid-state speed

control devices. TO REDUCE THE RISK OF FIRE,

ELECTRIC SHOCK AND INJURY TO

PERSONS:

This ventilator assembly must be installed with blower model(s) VTN1030C, VTR630D,

VTR1030D, VTR1330E, or VTR1530D. Other ventilator blowers cannot be

substituted. a. Use this unit only in the manner intended

by the manufacturer. If you have questions, contact the manufacturer. (Thermador

Customer Service at 800-735-4328).

b. Before servicing or cleaning unit, switch power OFF at service panel and

lock the service disconnecting means to

prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

c. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.

d. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for

Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code

authorities. e. When cutting or drilling into wall or ceiling,

do not damage electrical wiring and other hidden utilities.

f. Ducted fans must always be vented to the outdoors.

g. To properly exhaust air, be sure to duct air outside. Do not vent exhaust air into

spaces within walls, ceilings, attics, crawl spaces, or garages.

h. Before you plug in an electrical cord, be sure all controls are in the OFF position.

CAUTION

For general ventilating use only. DO NOT use

to exhaust hazardous or explosive materials

or vapors.

CAUTION

Vent unit to the outside.

Parts Included with your Hood Parts Not Included with your Hood

• Hood Canopy

• 12-Volt halogen bulbs, installed

• Filters (2, 3, or 4 depending on model and size)

• Metal Transition with backdraft damper installed

• Fasteners

• Remote Blower ("pigtail")Adaptor

• Wooden Strip for Hood Support

• Wire Nuts

• 2 - 175W PAR-38 Heat Lamps or 2 - 250W PAR-40 Heat Lamps

• Use & Care Manual/Installation Instructions

• Registration Card

• Duct Tape

• 1/2" Conduit

• Ventilator- The hood can be installed with ventilator models VTN 1030C, VTR630D,

VTR1030D, VTR1330E, or VTR1530D.

• Optional duct cover, 6" DC**US or 12" DCT**US height (available for purchase seperately)

•* = width of hood

• Optional Remote Control (available for purchase separately)

CONSIDERATIONS BEFORE INSTALLING HOOD

1. For the most efficient air flow exhaust, use a straight run or as few elbows as possible.

2. Do not use flex ducting.

3. COLD WEATHER installations should have an additional backdraft damper installed to

minimize backward cold air flow and a nonmetallic thermal break to minimize

conduction of outside temperatures as part of the ductwork. The damper should be on the cold

air side of the thermal break. The break should be as close as possible to where the ducting

enters the heated portion of the house.

4. Hood installation height above a cooktop or range can vary. To obtain the necessary installation height above a Thermador Professional Cooktop or Range, consult the appliance's installation manual.

* For indoor grill installations, Thermador

recommends a minimum of 36" clearance and remote blowers only (VTR1030D, VTR1330E, or

VTR1530D).

5. Remote blowers require a five wire installation.

6. Make-Up Air: Local building codes may require the use of make-up air systems when using ducted ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your

area.

, Refer to Remote Control Installation Instructions

if applicable.

Appliance Installation

CAUTION:

Vent unit to outside of building, only.

The hood can be mounted on awall or suspended from a cabinet, Both vertical and horizontal discharge are possible with either mounting method.

Discharge Direction: The hood is shipped ready for vertical discharge, To change to horizontal discharge move the discharge cover shown in Figure I a to the top of the hood. The plate is held in place by 4 (four)

screws.

Assembly of the Transition: The supplied transition mounts to the top or rear of the hood depending on the discharge direction.

1. Align mounting holes at base of transition with mounting holes on 1/2" flange located at the top or rear of the hood depending on direction of discharge.

2. Fasten transition to hood using two (2) # 8 sheetmetal screws (included with hood).

3. Seal connection between transition and hood

with duct tape.

4. Remove tape holding damper closed.

See Figure I b for overall hood dimensions.

This opening is covered for

horizontal discharge

Figure la: Discharge Direction

This opening is covered for vertical

discharge.

Figure lb: Overall Dimensions * Varies by model.

Note: Read Remote Control Installation

Instructions before continuing if using this

accessory.

Wall Mount Installation

2 _ n

I, 1 8Duc61'CoverF_

The hood installation height is the user's prefer- ence. Figure 2 shows a typical installation of the hood with a duct cover. Accessory 6" and/or 12" duct covers are used to fill the space between the hood and ceiling.

The installation height shown in Figure 2 is 36". One 6" duct cover has been used in this installation.

Add or subtract duct covers as appropriate to accommodate ceiling height and desired hood height. The duct cover structure is supported by the

hood.

1. After the hood installation height has been determined, draw a horizontal line at a distance

above the cooktop equal to the desired hood installation height plus 15-1/2". This line is the mounting location of the wooden bracket shipped with the hood.

2. Find the centerline of the cooktop. Draw a vertical line along this centerline up to the horizontal line drawn in step 1.

3. The hood is mounted to the wall using a wooden bracket shipped with the hood. Remove the bracket from the hood by removing two shipping

screws. Mark the center line of the bracket.

4. Locate one stud on either side of the cooktop centerline to use for mounting the wooden bracket as shown in Figure 3.

5. Align the top of the wood bracket along the horizontal line drawn in Step 1. Align the centerlines of the bracket and cooktop.

6. Drill a 3" deep 1/8" tap hole through the wooden bracket, drywall, and into the stud.

7. Use 2 or 3 (#14 x 3") screws to attach the bracket to the wall as shown in Figure 3. For support of longer hoods, use three studs. Countersink the heads to prevent interference

with the hood.

8. On the wood bracket mark the locations used to hang the hood according to Figure 4 (next page).

9. Drill a 1/8" tap hole through the wooden bracket and drywall. These (#8 x 5/8") screws do not need to go into the studs.

10. Drill a 1/16" tap hole for the 2 (#8 x 5/8") screws into the wood bracket leaving 1/4" of each screw exposed for hanging the hood.

Standard 8 ft Ceiling

(96")

Figure 2 - Typical hood installation

Drywall Cooktop

Height Above ,, Cooktop

Screws (2 ea

#14 x 3")

Figure 3 - Mounting the wooden bracket.

Hood Height (36")

Standard 36" high

Range

Wooden Bracket

Centerline

Wall Studs

::)esired

Hood Height

+ 15 1/2"

ToCooktop Surface

Screws (2 ea. #14 x 3")

Cooktop Centerline

.)"

Ameasurement

11.

Discharge Direction: Horizontal discharge requires a wall cutout, as shown in Figure 5, to provide clearance for the transition. The location of the cutout is determined by the hood installation height.

_ Transition

Centerline

I 10-1/2"

Figure 6

HOOD SIZE 30" 13-1/16" 36" 16-1/16" 42" 19-1/16" 48" 22 -1/16" 54" 25-1/16''

Figure 4

The transition supplied with the hood connects to

standard 10-inch round duct. Figure 6 shows the

transition connected for horizontal discharge.

Transition Centerline

I I

5-13/16"

Wall

23"

18"

Cooktop Centerline Base of Hood

Location

Figure 5

Note: Dashed line indicates cutout needed for clearance of the transition,

Figure 7

Figure 7 shows the hood configured for vertical discharge. Installations using this type of method require a cutout in the ceiling to accomodate 10" duct and the 1/2"conduit carrying power to the unit.

Duct covers, sold separately, are available to cover the space between the top of the hood and ceiling.

(See Page 3).

12.Beforehanginghood,install transitionperFigure6. Fasten transitionwithtwo(2)screws (#8x3/8sheetmetal, supplied)andtapeperall applicablecodes.

Note: Screws must not hinder damper operation.

13. Rest the hood on the screws in the wood bracket. Use the

keyholes labeled "l" in Figure

8. Make sure the wood bracket fits into the recess on the back of the hood.

14. Remove knockouts.

15. Tighten the screws in keyholes. Check hood for level and adjust if necessary.

16. From inside the hood drive screws (#8 x 5/8") through

holes in hood into wooden bracket. See holes labeled J in

Figure 8.

17. Connect additional ducting.

Figure 8

Installation Note: If wall studs are within 8" of the center line, cut stud at an angle to avoid any interference.

Assembly and

Optional duct covers shown in Figure 9 may be used to fill the space between the hood and ceiling

in wall mount installations. 6" and

12" high duct covers are available

and may be ordered separately.

1. If multiple duct covers are used, connect the pieces together using sheetmetal screws provided with duct covers.

2. Attach the duct cover(s) to the hood using sheetmetal screws as shown in Figure 9.

3. From insideofhood, insert screws supplied (#8 x 5/8") through holes L, one (1)on each side and four (4) along the front, into bottom of the

cabinet.

Installation of the Duct Covers

#8 x 3/8"

Screw (numbers

depend on

hood size)

Figure 9

The hood can be installed under a

cabinet by supporting the hood

from the top.

Note: The cabinet must be

structurally joined to the wall studs to support the weight of

this hood.

Figure 10 shows the four (4) screw holes (K) used for mounting the

hood to the bottom of the cabinet. Make sure both knockouts have

been removed.

1. In the base of the cabinet drill 1/8" tap holes (See Dimension

Ain Figure 10 and in Table). Screw in four #10 x 1" screws

(provided with hood)leaving 1/4" exposed).

2. If the hood is installed for vertical discharge, use Figure 11

to create clearance holes for passage of the transition and

conduit (See Dimension B in Figure 11 and in Table).

3. For horizontal discharge use Figure 5 for the geometry of the cutout required for clearance of

the transition.

Hang hood from screws and tighten securely.

From inside of hood, insert screws supplied. Drill through holes (use #8 x 5/8" screws supplied), one (1) on each side and four along the front, into

bottom of the cabinet. See screw holes labeled "L" in

Figure 10.

Cabinet Installation

1-9/16"

Note: This figure depicts tap hole and

I screw hole locations only. See Figurelb,

Page 4 for overall hood dimensions.

Figure 10: Tap Hole and Screw Hole Locations

Centerline Hole Dimensions for Figures 10 and 11

HOOD A (Fig 10) B (Fig 11)

SIZE Tap Holes Conduit Hole

30" 29-1/16" 13-7/16" 36" 35-1/16" 167/16" 42" 41-1/16" 19-7/16'' 48" 47-1h6'' 22-7/16'' 54" 53-1/16 '' 25-7/16 ''

/ 1' ,

i "1 T7 7/8" O .

...... 23/8" or

Cooktop

Centerline 5/8"DIAclearance

3 -3/16" holesfor1/2"conduit

toj-box.

PlanViewof Cabinet Cutout

I Note: This figure depicts transition and conduit locations only. See Figure lb,

page 4 for overall hood dimensions.

Figure 11: Transition and Conduit Locations

Installing an Integral Blower VTN1030C

The hood can be installed with a

VTN 1030C blower.

Blower preparation

Shipping brackets

Wire tie

Capacitor

Blower Front View

Figure 12a

Remove left and right shipping brackets and discard.

Cut wire tie shown in Figure 12a. Locate the

wire harness with the Molex 6-pin connector.

Route wire harness out rear of blower, as shown in Figure 12b. below.

Re-attach wire harnesses to capacitor with new

wire tie (supplied) in same location in front.

Install blower in hood:

The blower is attached to the hood using weld

studs provided on the mounting plate.

Figure 12c shows the weld studs in location B

for horizontal (rear) discharge. Attach four #10- 24 nuts to the weld studs. For vertical

discharge, attach nuts to studs at the top of the mounting plate.

Figure 12c

3. Guide the motor mounting plate over the nuts and tighten to secure the blower to the hood.

4. Attach two (2) additional screws as shown in

Figure 12d.

Add wire tie here

¢Tire

Harness

Blower Rear View

Figure 12b

4. Attach wire harness with Molex 6-pin connector to housing as shown in Figure 12b with wire tie

(supplied).

Ventilator

Assembly

Additional _ _'"_ _

Screw_

Figure 12d

CAUTION"

Verify that the two (2) additional screws in Figure 12d are installed and properly

tightened before continuing.

Wire Routing Instruction

Vertical Discharge

Figure 12e

Route wires here

Wire cover

Horizontal Discharge

Route wires here

Figure 12g

Wire cover

Figure 12f

Install wire cover per Figure 12F. The 30"-wide model does not need a wire cover,

Figure 12h

Install wire cover per Figure 12H. The 30"-wide model does not need a wire cover,

WARNING

Turn off electricity at the service panel before wiring the unit. (See Safety

Instructions, Page 1).

Wiring the Hood with an

Integral Motor

1. Remove the j-box cover.

2. Connect the VTNI030C molex plug connector to the connector present inside the hood as shown in Figure 13.

3. Install 1/2" conduit connector inj-box.

From Ventilator

From Control Panel

Figure 13

4. Run black, white, and green wires (#12 AWG)in

1/2" conduit from power supply to J-box.

5. Connect the power supply wires to the hood wires in the following order: black to black, white to white, and green wire to green ground screw on chasis. Use spring type wire nuts supplied. (Lost or missing wire nuts should only be replaced with: Spring type wire nuts rated for a minimum of (2) # 18ga wires and maximum of (4) #14ga wires, UL & CSA rated to 6OOVand 302 deg. F./150 deg. C).

6. Close J-box cover. Check to see that light bulbs are secure in their sockets. Replace filters as described in the Care & Use Manual. Turn power on at service panel. Check operation of the

hood.

Remote Blower Installation

The PH hood models are designed to work with VTR630D, VTRI030D, VTR1330E, or VTR1530D remote blowers. For installation instructions see the

instructions supplied with the blower unit.

Wiring the Hood with a

Remote Blower

PIG TAIL ASS'Y

(PROVIDEDW/HOOD)

G I,

Figure 14

Remove the J-box cover.

Install 1/2" conduit connectors.

Run black, white, and green wires (#12 AWG)in

1/2" conduit from power supply to j-box.

4. Connect the power supply wires to the hood wires in the following order: black to black, white

to white, and greenwire to green ground screw on chassis. Use spring type wire nuts supplied. (Lost or missing wire nuts should only be replaced with: Spring type wire nuts, rated for a minimum of (2)# 18ga wires and maximum of (4) #14ga wires, UL & CSA rated to 6OOVand 302 deg. F./150 deg. C).

5. Connect the "pigtail" to the connector inside the junction box.

6. Run five (5) wires (#14AWG)in 1/2" conduit from the remote blower to the second conduit

connector.

7. Connect the remote ventilator to the pigtail wires

(Step 6) as per Figure 14. Connect the remote blower green (ground) wire to the ground screw in the junction box.

8. Close junction box cover. Check that all light

bulbs are secure in their sockets. Install filters. Turn power on at service panel, and check lights

and blower operation per Care & Use Manual.

+ 26 hidden pages