Thermador PG30, PRO-GRAND, PG48, PG36 User Manual 2

INSTALLATION INSTRUCTIONS

For Thermador Professional® PRO-GRAND™ Gas Ranges

INSTRUCTIONS D’INSTALLATION

Models PG30 PG36 PG48

Pour toutes cuisinières à gaz Thermador Professional PRO-GRAND™

Please Read Entire Instructions

Before Proceeding

IMPORTANT: Save these instructions for the Local Gas Inspector’s use.

INSTALLER: Please leave these Installation Instructions with this unit for the owner.

OWNER: Please retain these instructions for future reference.

W ARNING

Disconnect power before installing. Before turning power ON, be sure that all controls are in the OFF position.

IMPORTANT

Local codes vary. Installation, gas connections and grounding must comply with all applicable codes.

W ARNING:

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

— Do not store or use gasoline or other flam-

mable vapors and liquids in the vicinity of this or any other appliance.

For Massachusetts Installations:

1. Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.

2. Shut-off valve must be a “T” handle gas cock.

3. Flexible gas connector must not be longer than 36 inches.

W ARNING

■ All Ranges can tip

■ Injury to Persons

could result

■ Install Anti-Tip Device

■ See Installation

Instructions

— WHAT TO DO IF YOU SMELL GAS

■ Do not try to light any appliance.

■ Do not touch any electrical switch.

■ Do not use any phone in your building.

■ Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

■ If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by

a qualified installer, service agency or the gas supplier.

TO REDUCE THE RISK OF TIPPING OF THE APPLIANCE, IT MUST BE SECURED BY A PROPERLY INSTALLED ANTI-TIP DEVICE. VERIFY THAT THE ANTI-TIP DEVICE IS ENGAGED PER INSTALLATION INSTRUCTIONS. (NOTE: ANTI-TIP DEVICE IS REQUIRED ON ALL 30" AND 36" RANGES)

Note: This Range is NOT designed for installa-

tion in manufactured (mobile) homes or for installation in Recreational Park Trailers.

Do Not install this range outdoors.

Contents

Important Installation Information .................1

Step 1: Ventilation Requirements................2

Step 2: Cabinet Preparation.................3 – 7

Step 3: Unpacking, Moving

and Placing the Range .........................8 – 9

Step 4: Installing Anti-Tip Device ......10 – 11

Step 5: Gas Requirements and Hookup....12

Step 6: Electrical Requirements,

Connection and Grounding .......................13

Step 7: Backguard Installation ..................14

Step 8: Door Removal and Installation ......15

Step 9: Burner Test and Adjustment..16 – 17

Installer Checklist......................................18

To Clean and Protect Exterior Surfaces....18

Important Installation Information

GAS type verification

Verify the type of gas supplied to the location. Ensure that the appliance is connected to the type of gas for which it is certified. All ranges are certified for use with natural gas or propane (LP) gas. Make certain the range matches the gas type available.

Important

• A backguard must be utilized when there is less than a 12” horizontal clearance between combustible materials and the back edge of the range. The Thermador Low Back backguard must be ordered separately and installed at the rear of the range. For island installations and other installations with more than 12” clearance, an optional stainless steel Island Trim is available to cover the backguard mounting flanges.

• Verify that the appliance is correct for the type of gas being provided. Refer to Step 5 on Page 12 before proceeding with the installation.

Gas Supply:

Natural Gas – 6 inch water column. (14.9 mb) min.,

14 inch (34.9 mb) max.

Propane Gas – 11 inch water column. (27.4 mb), min.,

14 inch (34.9 mb) max.

Electric Power Supply:

30" Model: 4 Burners - 120 VAC, 60 Hz., 1Ph., 15 Amp circuit. 36" Models: 6 Burners – 120 VAC, 60 Hz., 1Ph., 15 Amp circuit. 4 Burners with Grill – 120 VAC, 60 Hz., 1Ph., 15 Amp circuit. 4 Burners with Griddle – 120 VAC, 60 Hz., 1Ph., 20 Amp circuit. 48" Models: 6 Burners with Grill – 120 VAC, 60 Hz., 1Ph., 15 Amp circuit. 6 Burners with Griddle – 120 VAC, 60 Hz., 1Ph., 20 Amp circuit. 4 Burners with Grill and Griddle– 120 VAC, 60 Hz., 1Ph., 20 Amp circuit.

CAUTION

When connecting the unit to propane gas, make certain the propane gas tank is equipped with its own high-pressure regulator in addition to the pressure regulator supplied with the range. The

maximum gas pressure to this appliance must not exceed 14.0 inches water column (34.9 mb) from the propane gas tank to the pressure regulator.

CAUTION

This unit is designed as a cooking appliance. Based on safety considerations, never use it for warming or heating a room.

This appliance complies with one or more of the following standards:

• UL 858, Standard for the Safety of Household Electric Ranges

• UL 923, Standard for the Safety of Microwave Cooking Appliances

• UL 507, Standard for the Safety of Electric Fans

• ANSI Z21.1, American National Standard for Household Cooking Gas Appliances

• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators

• CAN/CSA-C22.2 No. 61-M89 Household Cooking Ranges

It is strongly recommended that this appliance be installed in conjunction with a suitable overhead vent hood. (See Step 1 for Ventilation Requirements.) Due to the high heat capability of this unit, particular attention should be paid to the hood and duct work installation to assure it meets local building codes.

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

CAUTION

To eliminate risk of burns or fire caused by reaching over heated surface units, cabinet storage located above the surface units should be avoided.

Check local building codes for the proper method of appliance installation. Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes. In the absence of local codes the appliance should be installed in accordance with the National Fuel Gas Code ANSI Z223.1/ NFPA 54 current issue and National Electrical Code ANSI/NFPA 70-current issue. In Canada, installation must be in accordance with the CAN 1-B149.1 and .2 – Installation Codes for Gas Burning Appliances and/ or local codes.

Step 1: Ventilation Requirements

It is strongly recommended that a suitable exhaust hood be installed above the range. Downdraft ventilation should not be used. The table below indicates the Thermador hoods, by model number, that are recommended for use with all ranges.

1. Select Hood and Blower Models:

• For wall installations, the hood width must, at a minimum, equal the width of the range cooking surface. Where space permits, a hood larger in width than the cooking surface may be desirable for improved ventilation performance.

• For island installations, the hood width should, at a minimum, overhang the range cooking surface by 3" on each side.

RANGE WIDTH

HOOD* BLOWER** HOOD BLOWER

IMPORT ANT:

Ventilation hoods and blowers are designed for use with single wall ducting. However, some local building codes or inspectors may require double wall ducting. Consult local building codes and/or local agencies before starting to assure that hood and duct instal-

2. Hood Placement:

• The lower edge of the hood should be installed a minimum of 36" above the range cooking surface. Also use a 36" minimum clearance if the hood contains any combustible materials such as a wood covering. (See Figure 1).

lation will meet local requirements.

3. Consider Make-Up

Do not install a microwave oven / ventilator combination above the range, as these types of units do not provide the proper ventilation and are not suitable for use with the range.

WALL INSTALLATION ISLAND INSTALLATION

Air:

• Due to the high volume of ventilation air, a source of outside replacement air is recommended. This is particularly important for tightly sealed and insulated homes.

• A qualified heating and ventilating contractor should be consulted.

PH30CS PHE30 / 36

30" RANGE

HNW36YS

PH36CS / 42CS PHE36 / 42

36" RANGE

HNW36YS / 42YS

PH48CS / 54CS PHE48 / 60

48" RANGE

HNW48YS

Notes: * For wall installations where adequate space is available, the installer or user may elect to

VTR1030D, VTR1530D,

or VTN1030C

VTR1030D,

or VTR1530D

VTR1030D, VTR1530D,

or VTN1030C

VTR1030D,

or VTR1530D

VTR1030D, VTR1530D,

or VTN1030C

VTR1030D,

or VTR1530D

HNI42YS HTNI42YS

HNI48YS / 54YS HTNI48YS / 54YS

VTR1030D

or VTR1530D

VTR1030D

or VTR1530D

VTR1530D

use a hood that is wider than the rangetop cooking surface. This may be particularly beneficial for installations having a long duct run or when heavy usage of the grill is anticipated, in which improved capturing of the cooking exhaust is desired.

** Thermador offers a choice of remote (VTR1030D or VTR1530D) or internal (VTN1030C) blowers for use in wall installations.

Step 2: Cabinet Preparation

1. The range is a free standing unit. If the unit is to be placed adjacent to cabinets, the clearances shown in Fig. 1 are required. The same clearances apply to island installations, except for the overhead cabinets, which must have a space wide enough to accept the flared island hood as indicated in Fig. 1.

2. The 36" ranges may be recessed into the cabinets beyond the edge of the front face of the oven (See Figures 2A and 2B). The 30" and 48" ranges are not approved to be installed flush with the cabinets.

CAUTION

In these installations, the door and cabinet on 36-inch models can cause a pinching hazard.

3. The gas and electrical supply should be within the zones shown in Fig. 3A.

4. Any openings in the wall behind the range and in the floor under the range must be sealed.

5. When there is less than a 12" horizontal clearance between combustible material and the back edge of the range above the cooking surface, a Thermador Low Back or Pot and Pan Shelf must be installed. (See Fig. 2A). When clearance to combustible material is over 12", a Thermador Island Trim may be used. (See Fig. 2B). Figures 2A and 2B indicate the space required for each type of backguard.

6. A three (3) inch minimum clearance is needed when the range is installed beside a combustible side wall.

7. Always keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

8. Do not obstruct the flow of combustion and ventilation air to the unit.

Note: The maximum depth of over head cabinets installed on either side of the hood is 13".

A 36-inch minimum clearance is required between the top of the range and the bottom of an unprotected cabinet. It is recommended that the bottom of the wood or metal cabinet be protected by not less than 1/4 inch of a flame retardant material covered with not less than No. 28 MSG sheet steel, 0.015 inch (0.38 mm) thick stainless steel, 0.024 inch (0.6 mm) aluminum, or 0.020 inch (0.5 mm) thick copper. Flame retardant materials bear the following mark:

UNDERWRITERS LABORATORIES INC. CLASSIFIED MINERAL AND FIBER BOARDS SURFACE BURNING CHARACTERISTICS

Followed by the flame spread and smoke ratings, these designations are shown as “FHC (FIame Spread/Smoke Developed).” Materials with “O” flame spread ratings are flame retardant. Local codes may allow other flame spread ratings.

As defined in the “National Fuel Gas Code” (ANSI Z223.1 / NFPA 54, Current Edition).

Step 2: Cabinet Preparation

CAUTION:

Do not install the 30" and 48" ranges such that the oven door is flush with the cabinet face. the cabinets due to exposure to high heat.

FIG. 1 Cabinet Clearances

36" minimum from bottom of Overhead Hood to cooking

18"

Min.

surface (also 36"min. if hood contains combustible materials )

A flush installation could result in damage to

30" or 36" Wide Hood

}

36" or 42" for Island 36" or 42" Wide Hood

}

42" or 48" for Island 48" , 54", or 60" Wide Hood

}

48" or 54" for Island

30" Range – 30" 36" Range – 36" 48" Range – 48"

Range width 30", 36" or 48"

For 30" Ranges

For 36" Ranges

For 48" Ranges

Min. Distance Between Overhead

Cabinets of Combustible Material Ð

13" Max.

Cabinet

Depth

}

3" Min. to combustible side wall material Ð , (both sides)

CAUTION: See Figs.

2A, and 2B. 36" Min. to combustible material Ð , from cooking surface

•

*35-7/8" Min. Range Height with Leveling Legs fully retracted *36-3/4" Max. Range Height with Leveling Legs fully extended.

Cooking Surface

For Electrical and Gas Supply Zone, see Figure 3A. Zone size and position differ according to the model.

as defined in the “National Fuel Gas Code” (ANSI Z223.1, Current Edition). *The range height is adjustable. The level of the range top must be at the same level or above the countertop level.

FIG. 2A - Side View

Step 2: Cabinet Preparation

Pot and

Pan

Shelf

3/8"

FIG. 2B - Side View

12" Min. to

Combustibles

with Island Trim

Note:

For Island Trim installations, counter surface should have a cantilever edge meeting the back section of the Island Trim accessory.

Cantilever Countertop

Note:

If an inner wall is used under the cantilever counter top, there should be a 1/8" gap from the rear of the range to the inner wall.

Step 2: Cabinet Preparation

GAS AND ELECTRIC SUPPLY ZONES:

FIG. 3A Gas & Electrical Supply Zones for All Gas Ranges

Typical placement shown. Other placement of Electrical Supply and Receptacle within the Electrical and Gas Supply Zone is acceptable.

NOTE:

If not already present, install gas shut-off valve in an easily accessible location. Make sure all users know where and how to shut off the gas supply to the range.

NOTE: The installer should inform the consumer of the location of the gas shut-off valve.

Protrusion from Wall

Model A B C D E

30" 8" 12" 10 " 6-1/2" 5-1/4" 36" 10-1/2" 15" 10-1/2" 6-1/2" 5-1/4" 48" 16-1/2" 16" 15-1/2" 6-1/2" 5-1/4"

NOTE: Any opening in the wall behind the appliance and any opening in the floor under the appliance must be sealed.

Gas Supply Zone

2" Maximum

for Gas Supply

3/4" Flex Line to Appliance

1/2" NPT

120 VAC Receptacle (Shown) or Junction Box

Centerline of Electrical Supply Zone

Floor

The All Gas ranges may be connected to the power supply with a range supply cord (supplied with range) or by hard-wiring to the power supply. It is the responsibility of the installer to provide the proper wiring components (cord or conduit and wires) and complete the gas connection as dictated by local codes and ordinances, and/or the National Electric Code. The units must be properly grounded. Refer to Step 6 for details.

The range must be connected only to the type of gas for which it is certified. If the range is to be

connected to propane gas, ensure that the propane gas supply tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the range. (See Step 5.)

IMPORTANT:

The cord supplied with gas ranges having electric griddle requires a NEMA 5-20 receptacle, shown here. Local codes may require a different wiring method.

PLUG

NEMA 5-20

RECEPTACLE

ELECTRICAL SUPPLY

Step 2: Cabinet Preparation

Installation of the range must be planned so that the rough-in of the junction box for the receptacle or conduit connection will allow maximum clearance to the rear of the unit.

FIG. 3B Wall Connection

To minimize binding when the unit is connected to the receptacle or junction box, orient the receptacle or conduit connector, and slide back into position.

Power Cord & Receptacle

IMPORTANT

For all gas range models with an electric griddle , a dedicated 20 Amp service is required for proper operation.

Step 3: Unpacking, Moving and Placing the Range

CAUTION

Proper equipment and adequate manpower must be used in moving the range to avoid injury, and to avoid damage to the unit or the floor. The unit is heavy and should be handled accordingly.

• The range has an approximate shipping weight as shown in Chart A. The grates, griddle plate and frame, burner caps, front kick panel and oven racks must be removed to facilitate handling. This will reduce the weight as shown in Chart A and allow the range to pass through 30" doorways. See Figs. 2A and 2B on Page 5. Do not

remove the grill or griddle assemblies.

Chart A 30" Range 36" Range 48" Range

Shipping Weight 335 lbs. 444 lbs. 584 lbs. Weight without 285 lbs. 390 lbs. 524 lbs.

packing materials Without door(s), 215 lbs. 295 lbs. 395 lbs.

burner caps, front kick panel and oven racks

FIG. 4 – Removal of Two Front Shipping Bolts

FIG. 5 – Removal of Two Rear Shipping Bolts

Left Rear Shipping Bolt

• Remove the outer carton and packing material from the shipping base. The all gas ranges are held to the skid by four (4) bolts (see Fig. 4 and 5). After removing the bolts the range must be lifted and removed from the skid.

• IMPORTANT: Do not lift the range by the oven door's handle, as this may damage the door hinges and cause the door to fit incorrectly to the oven cavity.

NOTE: Leave adhesive-backed

foam layer over brushed-metal surfaces to protect finish from scratches, until the range is installed in final position.

Step 3: Unpacking, Moving and Placing the Range

• Due to the weight, a dolly with soft wheels should be used to move this unit. The weight must be supported uniformly across the bottom (See Fig.

6).

• After transporting the professional range by dolly close to its final location, the range can be tipped back and supported on the rear legs while the dolly is carefully removed. THE FLOOR UNDER THE

LEGS SHOULD BE PROTECTED BEFORE PUSHING THE UNIT INTO POSITION. The

anti-tip device must be installed (Step 4), gas and electrical connections should be made (Steps 5 and 6), and the backguard installed (Step 7) before the range is placed in its final position.

• For proper performance, the range must be level. (It is very important for all products that have the griddle feature.) The range is leveled by adjusting the legs with a wrench.

• Replace the kick panel and install the oven door.

To install door, see Page 15. Do not install the oven door until the range is in its final location. It is important that the two (2) screws retaining the kick panel are secure to prevent accidental access to hot surfaces.

FIG. 6- Dolly Positioning

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

• Ensure that the burner caps are correctly seated on the burner bases of the range's cooktop.

Grill / Griddle Tilt Adjustment (Not on all models)

Check the griddle frame adjustment by pouring two tablespoons of water on the back of the griddle plate. The water should slowly roll into the grease tray. If not, adjust the two screws under the back of the griddle frame. Start with one half turn CCW of the screws. Further adjustment should be made by one-quarter turn until water slowly flows into the grease tray.

Step 4: Installing Anti-Tip Device

For all 30" and 36" ranges, an anti-tip device must be installed as per these instructions.

W ARNING

RANGE TIPPING HAZARD

• All ranges can tip and injury can result. To prevent accidental tipping of the range, attach it to the floor, wall or cabinet by installing the Anti-Tip Device supplied.

• A risk of tip-over may exist if the appliance is not installed in accordance with these instructions.

• If the range is pulled away from the wall for cleaning, service or any other reason, ensure that the Anti-Tip Device is properly reengaged when the range is pushed back against the wall. In the event of abnormal usage (such as a person standing, sitting, or leaning on an open door), failure to take this precaution can result in tipping of the range. Personal injury might result from spilled hot liquids or from the range itself.

WARNING

• ALL RANGES CAN TIP

• INJURY TO PERSONS COULD RESULT

• INSTALL ANTI-TIP DEVICES WITH

PACKED

RANGE

• SEE INSTALLATION INSTRUCTIONS

W ARNING

ATTENTION

ELECTRICAL SHOCK HAZARD

• Use extreme caution when drilling holes into the wall or floor. There may be concealed electrical wires located behind the wall or under the floor.

• Identify the electrical circuits that could be affected by the installation of the AntiTip Device, then turn off power to these circuits.

• Failure to follow these instructions may result in electrical shock or other personal injury.

PROPERTY DAMAGE

• Contact a qualified installer or contractor to determine the proper method for drilling holes through the wall or floor material (such as ceramic tile, hardwood, etc.)

• Do not slide the range across an unprotected floor.

• Failure to follow these instructions may result in damage to wall or floor coverings.

Tools Needed for Installation of Anti-Tip Device:

• Screwdriver, Phillips • Hammer

• Drill, electric or hand • Pencil or other marker

• Measuring tape or ruler

• 1/8" drill bit (wood or metal wall or floor)

• 3/16" carbide-tipped masonry drill bit (concrete or concrete block wall or floor)

• 3/16" anchors, drywall or concrete, 4 each (not required if mounting bracket is being attached to solid wood or metal)

Step 4: Installing Anti -Tip Device

30" and 36" Ranges (Figures 7A and 7B)

Thermador Service Part No. Qty Description

415078 4 Screw, Phillips, #10 x 1-1/2" 487310 1 Anti-Tip Bracket, Floor-Mounted

IMPORTANT INSTALLATION INFORMATION:

• The anti-tip bracket may be attached to a solid wood cabinet having a minimum wall thickness of 3/4".

• The thickness of the wall or floor may require use of longer screws, available at your local hardware store.

• In all cases, at least two (2) of the bracket mounting screws must be fastened to solid wood or metal.

• Use appropriate anchors when fastening the mounting bracket to any material other than hardwood or metal.

• Prepare holes at fastener locations as identified below:

For walls, wall studs, or floors composed of

• If the range is moved to a new location, the Anti-

FIG. 7A - Mounting Anti-tip Bracket

solid wood or metal, drill 1/8" pilot holes.

For walls or floors composed of drywall, sheet-rock or other soft materials, drill 3/16" holes to a minimum depth of 1-3/4", then tap plastic anchors into each of the holes using a hammer.

For walls or floors composed of concrete or

concrete block, drill 3/16" holes to a minimum depth of 1-3/4", then tap concrete anchors into each of the holes using a hammer.

For walls or floors having ceramic tile cover-

ing, drill 3/16" holes through the tile only, then drill into the material behind the tile as indicated immediately above.

Tip Device must be removed and reinstalled.

FIG. 7B

2-1/2"®

(typical either side)

MOUNTING ANTI-TIP BRACKET

The alternative floor mounted bracket shall be installed as follows:

a) Place bracket on floor in position shown in Figure

7B. b) Secure to floor or wall stud. c) Later, when the unit is installed, the adjustable leg

will slide under the bracket.

2-1/2"

from edge of range

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