Thermador PD366BS/12, PD366BS/09, PD366BS/10, PD366BS/06, PD366BS/07 Installation Guide

...

INSTALLATION INSTRUCTIONS

For Thermador Professional ®PRO-GRAND TM Dual Fuel Ranges

Models PD304

PD36 PD48

Thermador Ao

Please Read Entire Instructions

Before Proceeding

IMPORTANT:

INSTALLER:

OWNER:

Save these instructions for the Local Gas Inspector's use.

Please leave these Installation Instructions with this unit for the owner. Please retain these instructions for future reference.

_, WARNING

Disconnect power before installing. Before turning power ON, be sure that all controls are in the OFF position.

IMPORTANT

Local codes vary. Installation, gas connections and grounding must comply with all applicable codes.

WARNING:

If the information in this manual is not

followed exactly, a fire or explosion may

result causing property damage, personal injury or death.

For Massachusetts Installations:

Installation must be performed by a qualified or licensed contractor, plumber or gas fitter

qualified or licensed by the state, province or region where this appliance is being installed.

Shut-off valve must be a "T" handle gas cock.

Flexible gas connector must not be longer than 36 inches.

WARNING

• ALL RANGES CAN TIP

• INJURY TO PERSONS

COULD RESULT

-- Do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this

or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the

fire department.

-- Installation and service must be performed by a qualified installer, service agency or the

gas suppler.

• INSTALL ANTI-TIP

DEVICE

• SEE INSTALLATION

INSTRUCTIONS

TO REDUCE THE RISK OF TIPPING OF THE APPLIANCE, IT MUST BE SECURED BY A

PROPERLY INSTALLED ANTI-TIP DEVICE.

VERIFY THAT THE ANTI-TIP DEVICE IS

ENGAGED PER INSTALLATION IN

STRUCTIONS. (NOTE: ANTI-TIP DEVICE IS

REQUIRED ON ALL 30" AND 36" RANGES)

Note: This Range is NOT designed for installa- tion in manufactured (mobile) homes orfor instal-

lation in Recreational Park Trailers.

DO NOT install this range outdoors.

Model PD304 Model PD364GL

Low Back Model LB36R

Contents

Introduction ............................................................................ 1-2

Important Installation Information ............................................... 2

Step 1: Ventilation Requirements ............................................. 3

Step 2: Cabinet Preparation ............................................... 4 - 8

Step 3: Unpacking, Moving

and Placing the Range ........................................... 9 - 10

Step 4: Installing Anti-Tip Device .................................... 11 - 12

Step 5: Gas Requirements and Hookup .................................. 13

Step 6: Electrical Requirements,

Connection and Grounding ................................ 14 - 16

Model PD484GGE

Low Back Model LB48R

Step 7: Backguard Installation ................................................ 17

Step 8: Door Installation .......................................................... 18

Step 9: Test and Adjustment ................................................... 19

To Clean and Protect Exterior Surfaces .................................. 19

InstallerChecklist .................................................................... 20

Important Installation Information

Introduction

The Thermador Professional ® Ranges are free stand- ing units available in a number of configurations.

Model PD304 is equipped with four sealed gas surface burners and a 30-inch electric convection self-clean-

ing oven with broil capability. Models PD364GE, PD364GL, and PD366 feature a gas cooking surface with four sealed gas surface burners with either an electric griddle or gas grill or six sealed gas surface

burners plus a 36-inch electric convection, self-clean- ing oven with broil capability. Models PD484GGE, PD484GE, PD486GE, and PD486GL feature a gas cooking surface with four sealed burners, 12" electric griddle and 12" gas grill, four sealed burners with a 24"

electric griddle, six sealed burners and a 12" electric griddle, orsix sealed burners and a 12" gas grill. PD48 Ranges provide a large electric convection, self-clean- ing oven (the same as used in the PD36 Ranges) and a small electric oven with bread proofing and warming features as well as bake and broil capability.

GAS TYPE VERIFICATION

Verify the type of gas supplied to the location. Ensure that the appliance is connected to the type of gas for

which it is certified. All models are certified for use with natural gas. Field conversion of the appliance for use with propane gas supply will require a conversion kit.

IMPORTANT

A backguard must be utilized when there is less

than a 12" horizontal clearance between combus- tible materials and the back edge of the range. The

Thermador Low Back backguard must be or-

dered separately and installed at the rear of the range. For island installations and other installa-

tions with more than 12" clearance, an optional stainless steel Island Trim is available to cover the

backguard mounting flanges.

This appliance has been tested in accordance with ANSI Z21.1, Standard for Household Cooking Appli-

ances (USA) and in accordance with CAN 1.1-M81 Domestic Gas Ranges (Canadian).

It is strongly recommended that this appliance be installed in conjunction with a suitable overhead

vent hood. (See Step 1 for Ventilation Require-

ments.) Due to the high heat capability of this unit, particular attention should be paid to the hood and

duct work installation to assure it meets local building codes.

CAUTION

To eliminate risk of burns or fire caused by

reaching over heated surface units, cabinet

storage located above the surface units should be avoided.

Check local building codes for the proper method of appliance installation. Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes. In the absence of local codes the appliance should be installed in accordance with

the National Fuel Gas Code ANSI Z223.1/FNPA 54 current issue and National Electrical Code ANSI/

NFPA 70-current issue. In Canada, installation must

be in accordance with the CAN 1-B149.1 and .2 -

Installation Codes for Gas Burning Appliances and/or

local codes.

CAUTION:

When connecting the unit to propane gas,

make certain the propane gas tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the

range. The maximum gas pressure to this appliance is not to exceed 14.0 inches water column (34.9 mb) from the propane gas tank to the regulator.

• Verify that the appliance is correct for the type of gas being provided. Refer to Step 5 on Page 13 before proceeding with the installation.

Gas Supply : Natural Gas - 6 inch water column, (14.9 mb) min.,

8 inch (20 mb) nominal

Propane Gas - 11 inch water column, (27.4 mb),

14 inch (34.9 mb) maximum

CAUTION

This unit is designed as a cooking appliance.

Based on safety considerations, never use it for

warming or heating a room.

This appliance is equipped with an intermittent/inter- rupted ignition device that cycles the two far left

surface burners on and off when in the ExtraLow ® setting.

Step 1: Ventilation Requirements

It is strongly recommended that a suitable exhaust hood be installed

above the range. Downdraft ventilation should not be used. The

table below indicates the Thermador hoods, by model

number, that are recommended for use with all ranges.

1. Select Hood and

Blower Models:

Forwall installations, the hood width must, at a minimum,

equal the width of the range cooking surface. Where space permits, a hood larger in width than the cooking sur- face may be desirable for im- proved ventilation perfor-

mance. For island installations, the

hood width should, at a mini- mum, overhang the range

cooking surface by 3" on each side.

IMPORTANT: 2. Hood Placement:

Ventilation hoods and blowers are • designed for use with single wall

ducting. However, some local building codes or inspectors may

require double wall ducting. Con- sult local building codes and/or local agencies, before starting, to

assure that hood and duct instal- lation will meet local requirements.

Hood blower speeds should

be variable to reduce noise and loss of heated or air con- ditioned household air when maximum ventilation is not

required. Normally, the maxi-

mum blower speed is only

required when using the grill.

For best smoke elimination, the

lower edge of the hood should be installed a minimum of 30" to

a maximum of 36" above the

range cooking surface. (See Fig. 1).

If the hood contains any com- bustible materials (i.e. a wood covering), it must be a mini- mum of 36" above the cooking

surface.

Consider Make-Up Air:

Due to the high volume of venti- lation air, a source of outside

replacement air is recom- mended. This is particularly im- portant for tightly sealed and

insulated homes. A qualified heating and ventilat-

ing contractor should be con- sulted.

30" RANGE

36" RANGE

48" RANGE

Notes:

PH30CS,

PHE30,36

PH36CS, 42CS

PHE36,42

HNW36YS

HNW42 YS

PH48CS VTR1000Q

PHE48,60 VTR1400Q

* For wall installations where adequate space is available, the installer or user may elect to use a hood that is wider than the range cooking surface. This may be particularly beneficial

for those cases, such as a long duct run or heavy usage of the grill, in which improved

capturing of the cooking exhaust is desired. ** Thermador offers a choice of remote (VTRIOOOQ or VTR1400Q) or in-hood (VTNI030C)

blowers for use in wall installations.

VTR 1O00Q,

VTR1400Q

OR VTN 1030C

VTRIOOOQ,VTR1400Q

orVTN 1030C

VTRIOOOQ,VTR1400Q VTRIOOOQ,VTR1400Q

or VTN1030C

HTN142YS

HNI42YS

HTNI42YS

HNI42YS

HTNI48YS

HNI48YS

HTNI54YS

HNI54YS

VTR 1O00Q,

VTR1400Q

VTR1000Q VTR1400Q

VTR1400Q

Step 2: Cabinet Preparation

The range is a free standing unit. If the unit is to be placed adjacent to cabinets, the clearances shown in Fig. 1 are required. The same clearances apply to island installations, except for the overhead cabinets, which must have a space wide enough to accept the flared island hood, as indicated in Fig. 1.

The 36" ranges may be recessed into the cabi- nets beyond the edge of the front face of the oven (See Figures 2A and 2B). The 30" and 48" ranges are not approved to be installed flush with the

cabinets.

CAUTION

In these installations, the door and cabinet on 36-inch models can cause a pinching hazard.

3. The gas and electrical supply should be within the zones shown in Fig. 3A.

Any openings in the wall behind the range and in the floor under the range must be sealed.

When there is less than a 12" horizontal clear- ance between combustible material A and the

back edge of the range above the cooking sur- face, a Thermador Low Back or High Shelf backguard must be installed. (See Fig. 2A). When

clearance to combustible material A is over 12", a Thermador Island Trim may be used. (See Fig.

2B). Figures 2A and 2B indicate the space

required for each type of backguard.

Always keep appliance area clear and free from combustible materials, gasoline and other flam- mable vapors and liquids.

Do not obstruct the flow of combustion and

ventilation airto the unit.

NOTE: The maximum depth of over head cabinets installed on either side of the hood is 13".

A 36-inch minimum clearance is required between the top of the range and the bottom of an unprotected cabinet. A 30-inch minimum distance is necessary

when the bottom of the wood or metal cabinet is protected by not less than 1/4 inch of a flame

retardant material covered with not less than No. 28 MSG sheet steel, 0.015 inch (0.4 mm) thick stainless

steel, 0.024 inch (0.6 mm) aluminum, or 0.020 inch (0.5 mm) thick copper. Flame retardant materials

bear the mark:

UNDERWRITERS LABORATORIES INC. CLASSIFIED MINERAL AND FIBER BOARDS SURFACE BURNING CHARACTERISTICS

Followed by the flame spread and smoke ratings. These designations are shown as "FHC (Flame Spread/Smoke Developed)." Materials with "O" flame spread ratings are flame retardant. Local codes may allow other flame spread ratings.

Step 2: Cabinet Preparation

CAUTION:

Do not install the Models PD304 and PD48 ranges such that the oven door is flush with the cabinet face. A flush installation could

result in damage to the cabinets due to exposure to high heat.

As defined in the "National

Fuel Gas Code" (ANSI

Z223.1, Latest Edition).

FIG. 1 Cabinet Clearances

For 30" Ranges _ 30" or 36" Wide Hood

42" or 48" for Island

_|Ik 30" Min. to 36" Max. bottom of

overhead Hood to cooking

surface (36" if hood contains

18" Min. combustible materials /_ )

For 36" Ranges _ 36" or 42" Wide Hood

For 48" Ranges _ 48" or 60" Wide Hood \

Min. Distance Between Overhead Ul--_, ! o

Cabinets of Combustible Material

.4._ Rangewidth ___}_ 4( side wall }_1 material A,

42" or 48" for Island \ l

48", 54" or 60" for Island

30" Range - 30"

48" Range - 48" 13" Max. 36" Range - 36" }'_': !

30", 36" or 48" material/_ ,i from cooking

I !

Cabinet

Depth CAUTION: See Figs.

3" Min. to _ 2A, and 2B. 36"

combustible] Min. to combustible

SurfaceC°°king (both sides) _ace

I I

-J

"35-3/8" Min. Range Height with Leveling Legs fully

retracted "36-3/4" Max. Range Height

with Leveling Legs fully extended.

For Electrical and Gas Supply Zone, see Figure 3A. Zone size and position differ according to the model.

/_ as defined in the "National Fuel Gas Code" (ANSI Z223.1, Latest Edition). *The range height is adjustable. The level of the

range top must be at the same level or above the countertop level.

FIG. 2A - Side View

////

I _ 29-1/2" 12.7/8,,=

36" Min, to I

Combustibles A I

! I

t '

I I

_:_.....

Kickplate--_

Step 2: Cabinet Preparation

//_//_ //J/ //// -- Combustible

32-5/8"

3-7/8"

Low L_ [ Back_'_ [ /

..... _ 1

I"Fr°ntFace!

-*-Wall

Matedals A

22"

]2"

3/8"

//// ////

- //// if// ////_

Ili l

,L*-----28- 3/8" --------_

(

A as defined in the "National Fuel Gas Code" (ANSI Z223.1, Current Issue),

FIG. 2B - Side View i

47-3/8" ,. 1

////

//// //// //// ////-- - Corm

36" Min.'to

Combustibles z_

12" Min, to Combustibles L_ without Backguard

or with Island Trim

Island

\ busflble

_ Materials &

Tri_-_ 41,_,;

7 Front Face

1/_

NOTE:

For Island trim installations,

counter surface should have a cantilever edge meeting the back

section of the island trim accessory.

CantileverCountertop

f NOTE:

If an inner wall is used under the cantilever counter top, there

should be a 1/8" gap from the rear of the range to the inner wall.

L .,i

Step 2: Cabinet Preparation

GAS AND ELECTRIC SUPPLY ZONES:

FIG. 3A Gas & Electrical Supply Zone for Dual Fuel Ranges

Typical placement shown. Other placement of Gas Supply and Electrical Receptacle within the Electrical and Gas Supply Zone is acceptable.

NOTE:

A Manual Gas

Shut-Off Valve (not shown)

must be easily

2" Maximum Protru-

accessible through an

adjacent cabinet without moving the range.

Model A B C D E

PD30 8" 12" 10" 6-1/2" 5-1/4" PD36 10-1/2" 15" 10-1/2" 6-1/2" 5-1/4" PD48 16-1/2" 16" 15-1/2" 6-1/2" 5-1/4"

Gas

sion from Wall for

Gas Supply

3/4" Flex Line to Appliance

240 VAC Receptacle

(Shown) or Junction

Centerline of Electrical

Zone

Floor

The Dual Fuel ranges may be con- nected to the power supply with a

range supply cord kit or by hard- wiring to the power supply. It is the

responsibility of the installer to pro- vide the proper wiring components

(cord or conduit and wires) and com- plete the electrical connection as dic-

tated by local codes and ordinances, and/or the National Electric Code.

The units must be properly grounded. Refer to Step 6 for details.

The range must be connected only to the type of gas for which it is

certified. If the range is to be con-

nected to propane gas, ensu re that the propane gas supply tank is equipped with its own high pressure regulator in

addition to the pressure regulator sup- plied with the range. (See STEP 5.)

NOTE: Any opening inthe wall behind the appliance and any opening in the floor under the appliance must be

sealed.

Step 2: Cabinet Preparation

ELECTRICAL SUPPLY, DUAL FUEL RANGES

Installation of Dual Fuel ranges must be planned so that the rough- in of the junction box for the recep-

tacle or conduit connection will al- low maximum clearance to the rear of the unit.

to the mating receptacle or junction box cover, the combined plug/re- ceptacle or junction box cover/con- duit connector should protrude no

more than 2-1/4" from the rear wall. See Figure 3B.

When the power supply cord (not This is especially critical if the junc- supplied) or conduit is connected tion box in the wall will be directly

FIG. 3B WALL CONNECTION

2-_1/4"_

maximum

behind the junction box on the unit when the unit is installed. Refer to

Figure 9 on Page 15 for location of junction box on unit. To minimize binding when the unit is connected to the receptacle or junction box, orient the receptacle or conduit connector, and slide back into posi-

tion.

,!I I-

2-1/4" maximum

---when plugged in

Power Cord & Receptacle

Junction Box & Conduit

Step 3: Unpacking, Moving and Placing The Range

CAUTION

Proper equipment and ad- equate manpower must be used in moving the range to avoid injury, and to avoid damage to the unit or the floor. The unit is heavy

and should be handled accordingly.

The range has an approximate shipping weight as shown in

Chart A. It is recommended that the grates, griddle plate and

frame, burner caps, front kick panel and oven racks be re- moved to facilitate handling. This will reduce the weight as

shown in Chart A and allow the range to pass th rough 30" door-

ways. See Figs. 2A and 2B on Page 6. Do not remove the

grill or griddle assemblies.

Chart A 30" Range 36" Range 48" Range

Shipping Weight 335 Ibs. 444 Ibs. 584 Ibs. Weight without 285 Ibs. 390 Ibs. 524 Ibs.

packing materials Without door(s),

burner caps, front kick panel and oven racks

FIG. 4 - Removal of Two Front Shipping Bolts

215 Ibs. 295 Ibs. 395 Ibs.

FIG. 5 - Removal of Two Rear

Shipping Bolts

Left Re_tr Shipping

Bolt

Remove the outer carton and packing material from the ship-

ping base. The dual fuel ranges are held to the skid by four (4) bolts (see Fig. 4 and 5). After removing the bolts the range

must be lifted and removed from the skid.

Remove angle-mounting brack- ets from range. This requires

the installer to remove two screws holding each bracket

then remove bracket and rein- stall screws.

Step 3: Unpacking, Moving and Placing The Range

Due to the weight, a dolly with soft wheels should be used to move this unit. The weight must be supported uniformly across the bottom (See Fig. 6).

After transporting the professional range by dolly close to its final location, the range can be tipped back and supported on the rear legs while the dolly is carefully removed.

THE FLOOR UNDER THE LEGS

SHOULD BE PROTECTED (WOOD STRIPS, CARPET, PANELING, ETC.) BEFORE PUSHING THE UNIT INTO POSITION. The anti-tip de-

vice must be installed (STEP 4), gas and electrical connections should be made (STEPS 5 and 6), and the backguard installed (STEP 7) before the range is placed in its final position.

For proper performance the professional range must be level. (It is very important for all products that have the griddle feature). The range is leveled by adjusting the legs with a

wrench.

Fig. 6- Dolly Positioning

22-3/4"

Replace the kick panel and install the oven door. To install door, see Page 18. Do not install the oven door until the range is in its final location. It is important that the two (2) screws retaining the kick panel are secure to prevent accidental access to hot sur-

faces.

Ensure that the burner caps are correctly seated on the burner bases of the range's cooktop.

Griddle Tilt Adjustment

Check the griddle adjustment by pouring two tablespoons of water on the back of the griddle plate. The water should slowly roll into the grease tray. If not, adjust the two screws under the back of the griddle. Start with one half turn counter clockwise (CCW) of the screws. Further adjustment should be made by one-quarter turn until water slowly flows into the grease tray.

Step 4: Installing Anti-Tip Device

For all 30" and 36" ranges, an anti-tip device must be installed as per these instructions.

RANG TIPPING HAZARD

All ranges can tip and injury can result. To prevent accidental tipping of the range, attach it to the floor, wall or cabinet by installing the Anti-Tip Device supplied. A risk of tip-over may exist if the appliance

is not installed in accordance with these instructions. If the range is pulled away from the wall

for cleaning, service or any other reason, ensure that the Anti-Tip Device is prop- erly reengaged when the range is pushed back against the wall. In the event of abnormal usage (such as a person stand- ing, sitting, or leaning on an open door), failure to take this precaution can result in tipping of the range. Personal injury might result from spilled hot liquids or from the range itself.

E_ WARNING

WARNING

ELECTRICAL SHOCK HAZARD

• Use extreme caution when drilling holes

into the wall or floor. There may be concealed electrical wires located

behind the wall or under the floor.

• Identify the electrical circuits that could be affected by the installation of the Anti-Tip Device, then turn off power to

these circuits.

• Failure to follow these instructions may result in electrical shock or other per- sonal injury.

_WARNING

INJURY TO PER- ALL RANGES CAN

SONS COULD

RESULT

DEVICES PACKED

t WITH RANGE

SEE INSTALLATION

INSTRUCTIONS

CAUTION

PROPERTY DAMAGE

• Contact a qualified installer or contractor to determine the proper method for drill- ing holes through the wall or floor material (such as ceramic tile, hardwood, etc.)

• Do not slide the range across an unpro- tected floor.

• Failure to follow these instructions may result in damage to wall or floor cover- ings.

Tools Needed for Installation of Anti-Tip Device:

- Screwdriver, Phillips - Hammer

- Drill, electric or hand - Pencil or other marker

- Measuring tape or ruler

- 1/8" drill bit (wood or metal wall or floor)

- 3/16" carbide-tipped masonry drill bit (concrete or concrete block wall or floor)

- 3/16" anchors, drywall or concrete, 2 each (not required if mounting bracket is being attached to solid wood or metal)

Step 4: Installing Anti-Tip Device

PD30 and PD36 Duel Fuel Ranges (Figures 8A and 8B)

Thermador Service Pa_ No. Qty

415078 4 487310 1

IMPORTANT INSTALLATION INFORMATION:

• The anti-tip bracket may be attached to a solid

wood cabinet having a minimum wall thickness of 3/

11,

• The thickness of the wall or floor may require use of longer screws, available at your local hardware

store.

• In all cases, at least two (2) of the bracket mounting screws must be fastened to solid wood or metal.

• Use appropriate anchors when fastening the mount- ing bracket to any material other than hardwood or

metal.

• Prepare holes at fastener locations as identified below:

For walls, wall studs, or floors composed of solid wood or metal, drill 1/8" pilot holes.

O O

Description

Screw, Phillips, #10 x 1-1/2" Anti-Tip Bracket, Floor-Mounted

For walls or floors composed of drywall, sheet-rock or other soft materials, drill 3/16" holes to a minimum depth of 1-3/4", then tap

plastic anchors into each of the holes using a hammer.

For walls or floors composed of concrete or concrete block, drill 3/16" holes to a minimum

depth of 1-3/4", then tap concrete anchors into each of the holes using a hammer.

For walls or floors having ceramic tile cover- in_0_g,drill 3/16" holes through the tile only, then

drill into the material behind the tile as indi- cated immediately above.

If the range is moved to a new location, the Anti- Tip Device must be removed and reinstalled.

MOUNTING ANTI-TIP BRACKET

The alternative floor mounted bracket shall be installed as follows:

O O

Figure 8A - Mounting Anti-tip Bracket

Figure 8B

- Placement of Anti-tip Bracket (TopView)

Wall Line

-4 /

Floor

Le,

Cabinet

Front Edge of I Right Cabinet I

I I

_ 2-1/2"

(typical -

either side)

a) Place bracket on floor in position shown in Figure

8B.

b) Secure to floor or wall stud. c) Later, when the unit is installed,the adjustable leg

will slide under the bracket.

Step 5: Gas Requirements and Hookup

Verify the type of gas being used at the installation site. As shipped from the factory, units are configured for

use with natural gas.Make certain the range matches

the type of gas available at this location.

For installation of the appliance at high altitude, please consult your local gas company for their recommen- dation of the correct orifice sizes and any other

necessary adjustments that will provide proper gas combustion at specified altitudes.

CAUTION

When connecting unit to propane gas, make certain the propane gas tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the appliance. The pressure of the gas supplied to the appli- ance regulator must not exceed 14" (34.9 mb) water column.

Natural Gas Requirements:

Inlet Connection: 3/4" N.P.T. external

1/2" N.P.T. internal (Minimum 3/4" dia. flex line.)

Supply Pressure:

Manifold Pressure:

Propane Gas Requirements:

Inlet Connection: 3/4" N.P.T. external

6" to 14" water column. (14.9 to 34.9 mb)

5" water column (12.5 mb)

1/2" N.P.T. internal (Minimum 3/4" dia. flex line.)

HOOK UP

• A manual gas shut-off valve must be installed external to the appliance, in a location accessible

from the front, for the purpose of shutting off the gas supply. The supply line must not interfere with the back of the unit. Make sure the gas supply is

turned off at the manual shut-off valve before connecting the appliance.

• The range is supplied with its own pressure regu- lator that has been permanently mounted within

the range body.

• Use 3/4" flex line to connect between the gas supply and the appliance manifold pipe, which exits the upper rear of the appliance. The appli-

ance manifold pipe connection is 3/4" NPT. (See Photo A.) Use caution to avoid crimping the 3/4"

flex line when making bends.

• The gas supply connections should be made by a competent technician and in accordance with

local codes or ordinances. In the absence of a local code, the installation must conform to the

National Fuel Gas Code ANSI Z223.1/NFPA54- current issue.

• Always use pipe dope or Teflon ®tape on the pipe threads, and be careful not to apply excessive

pressure when tightening the fittings.

• Leak testing of the appliance shall be in accor- dance with the following instructions.

• Turn on gas and check supply line connections

for leaks using a soap and water solution.

• Bubbles forming indicate a gas leak. Repair all

leaks immediately after finding them.

• Do not use a flame of any kind to check for

gas leaks.

Photo A

Supply Pressure: 11" to 14" water column.

(27.4 mb to 34.9 mb)

Manifold Pressure: 10" water column (24.9 mb)

WARNING

Gas line must not come in contact with any components inside back

cover of range. Run gas line in channel in back of range.

Channel forgas

line

Use 3/4" flex line to connect between

the gas supply and the appliance manifold pipe, which exits the upper

rear of the appliance.

Step 6: Electrical Requirements, Connection & Grounding

Prior to servicing appliance, always disconnect appliance electrical supply cord, if so equipped, from wall receptacle. If appliance is hard-wired to power supply, disconnect power to unit by turning off the proper circuit breaker or disconnecting the proper fuse.

Chart

MODEL PD304

PD36 PD48

For the PD Dual Fuel Ranges, a neutral supply wire must be provided from the power source

(breaker/fuse panel) because critical range com- ponents, including the surface burner spark reignition module, require 120 VAC to operate safely and properly. An improper 120/240 VAC

power supply will cause malfunction, damage this appliance, and possibly create a condition of

shock hazard. If the correct power supply circuit is not provided, it is the responsibility and obliga- tion of the installer and user to have proper power supply connected. This must be accomplished in accordance with all applicable local codes and ordinances by a qualified electrician. In the ab-

C: Electrical

NUMBERVOLTAGE

120/240 VAC

120/240 VAC 120/240 VAC

Supply Circuit Requirements

CIRCUIT RATING FREQUENCY PHASE

Dual Fuel range models PD 304, PD36 and PD48 can be connected or hard-wired to the power supply as described on Page 15.

35 Amps 60 Hz. Single

35 Amps 60 Hz. Single 50 Amps 60 Hz. Single

sence of local codes and ordinances, the power supply connection shall be in accordance with

the National Electric Code.

• Observe all governing codes and ordinances

when grounding. In the absence of these codes or ordinances observe National Electrical Code

ANSI/NFPA No. 70 current issue. See Pages 15 and 16 for grounding method.

• Electrical wiring diagrams and schematics have

been placed in the toe kick area of the range for access by a qualified service technician.

• The PD Dual Fuel Ranges may be connected to

a 120/208 VAC power supply.

CAUTION

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa.).

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5 kPa.).

When checking the manifold gas pressure, the inlet pressure to the regulator should be at least 6" W.C. (14.9 mb) for natural gas or 11" W.C. (27.4 mb) for propane.

Do not attempt any adjustment of the pressure regulator.

Step 6: Electrical Requirements, Connection & Grounding

Dual Fuel models must be connected to the power supply utilizing one of the following methods. For all methods of connection, the length of the cord or conduit/wiring must allow the unit to be slid completely out of the cabinet without having to unplug or disconnect the unit from the power supply. Recommended minimum free length of cord or conduit is four feet. Electrical installations and grounding must be in accordance with all local codes and ordinances, and/or the National Electric Code, as applicable.

4-CONDUCTOR CORD -

NORMALLY, A UNIT MUST BE CONNECTED TO THE

POWER SUPPLY WITH A

3-POLE, 4-CONDUCTOR CORD KIT RATED 125/

250 VOLTS, 50 AMPERES, AND MARKED FOR USE

WITH RANGES. The cord

kit must be attached to the range junction box with astrain

relief which will fit a 1" diam-

eter hole. If not already equipped, the cord must have

1/4" faston closed-loop lugs

attached to the free ends of the individual conductors, pref-

erably soldered in place.

PERMANENT CONNECTION

(HARD WIRING)- Units may

be hard wired to the power

supply. The installer must

provide approved flexible

aluminum conduit, 3/4" trade size, maximum 6 feet long.

Locate the junction box on the rear of the unit and remove

cover. Referto Fig. 9. Remove the ground strap retaining screw and bend the ground strap up. Refer to Fig. 10. The

conduit must be installed to

the junction box using an approved conduit connector.

Wiring for the unit is to be brought into the junction box through the conduit. The ends of the wiring must have

1/4" faston closed-loop lugs attached, preferably soldered in place. Make the connec- tions to the terminal block pro- vided. Secure the ground lead to the junction box with the screw previously used to se- cure the ground strap. Refer to Fig. 11. The free end of the

conduit must be connected to a junction box provided in the

gas and electrical supply zone, as shown in Figure 3A on Page

3-CONDUCTOR CORD - WHERE LOCAL CODES

AND ORDINANCES PERMIT GROUNDING THROUGH

NEUTRAL, AND CONVER- SION OF SUPPLY TO 4

WIRE IS IMPRACTICAL, UNIT MAY BE CON- NECTED TO THE POWER SUPPLY WITH A 3-POLE,

3-CONDUCTOR CORD KIT RATED 125/250 VOLTS, 50

AMPERES, AND MARKED

FIG. 9 - Locationof Junction

Box on dualfuel ranges.

GAS SUPPLY

JUNCTION

BOX

Flexible electrical conduit or 4-connector Appliance Cord

FOR USE WITH RANGES.

The cord kit must be attached to the range junction box with a

strain relief which will fit a 1" diameter hole. If not already

equipped, the cord must have

1/4" faston closed-loop lugs at-

tached to the free ends of the individual conductors, prefer-

ably soldered in place.

Step 6: Electrical Requirements, Connection & Grounding

A 3- or 4-conductor supply may be connected to the terminal block.

3-WIRE LEAD CONNECTION

1. Remove upper nuts only from the terminal block studs. Do not remove nuts which secure

range internal wiring leads.

2. Secure the neutral, grounded wire of the supply circuit, to the center stud of the terminal block with

nut. (See Fig. 11).

3. Secure the L1 (black) and L2 (red) power leads to the outside terminal block studs (brass colored)

with nuts.

4. Tighten nuts securely.

4-WIRE CONNECTION

Remove upper nuts only from the terminal block studs. Do not remove lower nuts which

secure range internal wiring leads.

Remove ground strap screw and bend the strap up as shown in Fig. 12

FIG. 10

Conductor Securement

_ _ _[ UpperNut

_X._X (___., Cupped Washer

FIG. 11

3 Wire Connection

L1 Black

FIG. 12 Ground Strap

__" SF_PtPlYaWih;r

L2 Red

Neutral White

Secure the neutral wire to the center stud of the terminal block with nut.

4. Secure the L1 (black) and L2 (red) power leads to the outside terminal studs (brass colored) with

nuts.

Secure the bare copper ground lead to the range chassis using the ground screw previously used for the ground strap. Be sure that neutral and ground terminals do not touch.

6. Tighten all connections securely.

Bend Ground Strap Up

FIG. 13 Secure Neutral Wire

Ground Wire

Step 7: Backguard Installation

The backguard must be attached before sliding the range into the final installed position. A Low Back or

Pot and Pan Shelf must be installed when there is less than a 12" clearance between combustibles and the

back of the range above the cooking surface. (See Fig. 2A and 2B on Page 7).

An Island Trim is available for covering the backguard mounting flanges for island installations, where there

is a minimum of 12" of horizontal clearance between combustibles and the back of the range. (See Fig. 2B

on Page 7).

The backguard is inserted, as shown in Fig. 14, into the guide channels on the back of the range. Secure the backguard with the (4) sheet metal screws pro-

vided.

WARNING

To avoid possible burn or fire hazard, a

backguard designed specifically forthis range must be installed whenever the range is used.

FIG. 14

Front of Unit

CAUTION:

The Pot and Pan Shelf can get very hot!

DO NOT place:

- plastics or containers that can melt

- flammable items

- a total load over 30 pounds (13.6kg)

on top of the Pot and Pan Shelf.

Chart C: BACKGUARD KIT MODEL NUMBERS

RANGEMODELNO. 9"STD. LOW BACK 12"LOW BACK

PD304 Included with Range N/A PD36 N/A LB36R

PD48 N/A LB48R

22" POT AND PAN SHELF

HS30R

HS36R HS48R

Backguard Installed

3-3/4'' ISLAND TRIM

IT30R

IT36R

IT48R

Step 8: Door Installation

CAUTION

The door is heavy and requires two people to handle it properly.

1. Insert the door hinge into the hinge pocket in the front frame. When the door is properly installed,

the bottom edge will be parallel to the front of the range and the hinge will click into position and

support the weight of the door.

2. Tip the door parallel to the floor to free the hinge locking pin.

3. Carefully remove the pins. The door is now free to close. Install the hold down bracket. Do not tighten

screw. Retain pins for future door removal.

4. Adjust the door height so the latch lock lever and spacer gauge enters the slot in the door liner as the door is closing and the top of the door should

be parallel to the bottom of the control panel. Tighten down screw on hold down bracket.

5. Oven door hinges seated and hold down bracket is located in proper locked position. Now the door

opens and closes properly.

6. The toe kick panel should be mounted last to prevent damage by the door.

Fig.

Hold down

'-'- bracket

Door installation (removal),

pin hole

FHinge Locking Pin

"_,_r (Retain for future

(_ Door height

door removal)

adjustment

Photo B. Insert the door hinge into the hinge

pocket in the front frame.

Bottom of Door

Height adjusting screw

Photo D

Photo C

Fig. 16

Hinge Locking Pin

................!.l

V+I

Hinge Hanger

Support

ins

Step 9: Test and Adjustment

Install any loose components, such as burner caps and grates, that may have been removed earlier. Be certain that burner caps seat properly into the alignment slots in the burner bases. Before testing operation of the appliance, verify that the unit and the gas supply have been carefully checked for

leaks and that the unit has been connected to the electrical power

supply. Turn the manual gas shut- off valve to the open position. Check operation of the sealed gas burn- ers and grill by pushing and turning

each knob counterclockwise to"H r'. The burner igniters will click until

the flame ignites. The two far left sealed burners feature XLO ®,

causing the flame to cycle on and off when the knob is set to the XLO

range. This is normal operation. EACH GAS BURNER MUST BE

EVALUATED FOR CORRECT FLAME PERFORMANCE IMME- DIATELY AFTER INSTALLATION OF THIS APPLIANCE. In PD

Range models, air shutter for the grill burner (NOT top burners) is preadjusted at the factory. How-

ever, environmental or installation conditions may require readjust-

ments. Flame evaluation is per-

CAUTION

Burner adjustments must be

made by a qualified technician at the time of installation.

Extreme care should be used

when adjustments are made after installation. Improper or lack of adjustments may cause harmful by-products or void you r warranty.

formed with burner's control knob at highest setting.

If the PLPKIT is used to convert

this appliance from Natural to Pro- pane Gas, flame evaluation and air shutter readjustments must be performed--see instructions pro-

vided with the PLPKIT for correct

recommendations. Burner flames should be blue and

stable with no yellow tips, exces- sive noise, or lifting of the flame from the burner. If any of these

conditions exist, check that the air shutter (grill only) or burner ports

are not blocked or clogged.

Remove any blockages that exist. Ifthe flame is too yellow, indicating

insufficient air, increase the shut- ter opening to increase air inlet (grill

only).

The sealed top burner flames should be approximately 1"to 1-1/2" high. The grill flames should be as

shown in Fig. 17. NOTE: No air shutter or low flame

adjustment is necessary or pos- sible with the sealed top burners.

FIG. 17 - Proper Flame (Approx.)

Top

Burners

1 t0 11/2 1/2to

-'-_'1"

_t_

To Clean and protect Exterior Surfaces

The stainless steel surfaces may be cleaned by wiping with a damp soapy cloth, rinsing with clear water and drying with a soft cloth to avoid water marks. Any mild glass cleaner will remove fingerprints

and smears.

For discolorations or deposits that persist, refer to the

Care and Use Manual. To polish and protect the stainless steel, use a cleaner/

polish such as Stainless Steel Magic ®.

DO NOT allow deposits to remain for long periods of

time.

DO NOT use ordinary steel wool or steel brushes.

Small bits of steel may adhere to the surface causing

rust. DO NOT allow salt solutions, disinfectants, bleaches

or cleaning compounds to remain in contact with stainless steel for extended periods. Many of these compounds contain chemicals which could prove

harmful. Rinse with water after exposure and wipe dry

with a clean cloth.

FINAL CHECK LIST

[][]Placement of unit.

Specified clearances main- tained to cabinet surfaces.

[] Unit Level - front to back -

side to side.

[]

Burner caps positioned prop-

erly on sealed burner bases.

[]

All packaging material removed. []

[]

Island trim or backguard at-

tached (if horizontal clearance to combustible materials be-

hind cooking surface is less than 12").

[]

Check door adjustment and hold down brackets.

[]

Kick panel in place and two (2)

screws secure.

[]

The griddle plate and frame is correctly positioned, tilted slightly forward. (See page 10 for adjustment procedure.)

GAS SUPPLY

INSTALLER CHECKLIST

ELECTRICAL

[]

Receptacle with correct over-

current protection is provided for service cord connection.

[] Proper ground connection. [] Proper polarity at receptacle.

OPERATION

All internal packing materials

removed. Check below grates

and grill pans and within oven(s).

[]

If used on propane gas, verify

that the propane gas supply is equipped with its own high pres-

su re regulator in addition to the pressure regulator supplied

with the appliance.

[]

Burner caps properly seated

into burner bases.

[]

Grill components properly seated (not all models). Refer

to Use & Care Manual for Grill details.

[]

Bezels centered on burner

knobs, and knobs turn freely.

[]

Each burner lights satisfacto- rily, both individually and with

other burners operating.

[]

Air Shutter adjustment for proper flame made for Grill. See Step 9 and Fig.17.

[]

Griddle is tilted _forward and does not rock (not all mod- els).

[]

Oven door hinges seated and hinge locks in proper position.

Door opens and closes prop-

erly.

[]

Burner grates correctly posi-

tioned, level, and do not rock.

Connection: 3/4" N.P.T. with

[]

a minimum 3/4" diameter flex line.

[]

The appliance is connected only to the type of gas for which it is

certified for use.

[]

Manual gas shut off valve in-

stalled in an accessible loca- tion (without requiring removal

of range).

[]

Unit tested an d free of gas leaks.

[]

Gas supply pressure does not exceed 14" W.C. (34.9 mb)

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