Thermador PCD484EE Installation Manual
INSTALLATION MANUAL
For Thermador Professional® Cooktops
MANUEL D'INSTALLATION
Des tables de cuisson Thermador Professional
®
MANUAL DE INSTALACIÓN
Para Parrillas de Thermador Professional®
Models/
Modèles/
Modelos:
PCG24
PCD24
PCG30
PCG36
PCG48
PCD48
Table of Contents
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Before you Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Installation Information . . . . . . . . . . . . . . .3
Step 1: Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 2: Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 3: Unpacking, Moving, Placing and Anchoring the Cooktop . . . . . . . . . . . . . . . . . . . . . . 10
Step 4: Gas Requirements and Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 5: Electrical Requirements, Connection and Grounding . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 6: Backguard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 7: Burner Test and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installer Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
To Clean and Protect Exterior Surfaces . . . . . . . . .16
This Thermador Appliance is made by
BSH Home Appliances Corporation
5551 McFadden Ave.
Huntington Beach, CA 92649
Questions?
1-800-735-4328
www.thermador.com
We look forward to hearing from you!
For Massachusetts Installations:
1. Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36 inches.
WARNING:
If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or
death.
-- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
-- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
-- Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
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Safety Instructions
Important Safety Instructions
READ AND SAVE THESE INSTRUCTIONS
APPROVED FOR ALL RESIDENTIAL APPLIANCES
FOR RESIDENTIAL USE ONLY
IMPORTANT: LOCAL CODES VARY. INSTALLATION,
ELECTRICAL CONNECTIONS, GAS CONNECTIONS,
AND GROUNDING MUST COMPLY WITH ALL
APPLICABLE CODES.
Electrical Power Supply
Before you Begin
IMPORTANT: Save these Instructions for the Local
Electrical Inspector’s use.
INSTALLER: Please leave these Instructions with this unit
for the owner.
OWNER: Please retain these instructions for future
reference.
WARNING:
Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage. Refer to this manual. For
assistance or additional information consult a
qualified installer, service agency, manufacturer
(dealer) or the gas supplier.
NOTE:
This Cooktop is NOT designed for installation in
manufactured (mobile) homes or for installation in
Recreational Park Trailers.
DO NOT install this appliance outdoors.
Data Rating Plate
Cooktop Models:
The data rating plate showing the model and serial
numbers of your Cooktop or Wok is located on the
underside of the Cooktop or Wok chassis near the gas inlet
connection and electric power cord. This information is
required if customer service is requested. Before
installation, the model and serial numbers should be
entered in the appropriate spaces in the "BEFORE
CALLING FOR SERVICE" section near the back of the
Care and Use Manual. After installation accessing the
information is difficult.
PLEASE READ ENTIRE INSTRUCTIONS BEFORE
PROCEEDING
24" Models:
with Wok - 120 VAC, 60 Hz., 1 Ph., 10 Amp circuit
with Griddle - 240 VAC, 60 Hz., 1 Ph., 30 Amp circuit
30'' Models:
4 Burners - 120 VAC, 60 Hz., 1 Ph., 10 Amp circuit
36" Models:
6 Burners - 120 VAC, 60 Hz., 1 Ph., 10 Amp circuit
with Grill - 120 VAC, 60 Hz., 1 Ph., 10 Amp circuit
with 12" Electric Griddle - 120 VAC, 60 Hz., 1 Ph., 15 Amp
circuit
48" Models:
6 Burners with Grill - 120 VAC, 60 Hz., 1 Ph., 10 Amp
circuit
6 Burners with 12" Electric Griddle - 120 VAC, 60 Hz., 1
Ph., 15 Amp circuit
4 Burners with 12" Electric Griddle and Grill - 120 VAC, 60
Hz., 1 Ph., 15 Amp circuit
4 Burners with Wok - 120 VAC, 60 Hz., 1 Ph., 10 Amp
circuit
4 Burners with 24" Electric Griddle - 240 VAC, 60 Hz., 1
Ph., 30 Amp circuit
Gas Supply
Natural Gas – 6” min. to 14” max. water column (14.9 mb
to 34.9 mb)
Propane Gas – 11”min. to 14”max. water column (27.4 mb
to 34.9 mb)
WARNING
Disconnect power before installing.
Before turning power ON, be sure that all
controls are in the OFF position.
All sealed burners are rated at 15,000 BTU/HR (*13,000
BTU/HR on LP). *All models, except 24” Griddle, are
convertible to LP/Propane gas using an accessory
conversion kit.
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IMPORTANT
• A backguard must be utilized when there is less than a
12" horizontal clearance between combustible
materials and the back edge of the cooktop. The
Thermador Low Back backguard must be ordered
separately and installed at the rear of the cooktop. For
island installations and other installations with more
than 12" clearance, an optional stainless steel Island
Trim is available to cover the backguard mounting
flanges.
• Verify that the appliance is correct for the type of gas
being provided. Refer to “Step 4: Gas Requirements
and Hookup” on page 11 before proceeding with the
installation.
Important Installation Information
This appliance has been CSA certified for safe operation
up to an elevation of 10,200 ft. without any modifications.
Exception
converted per the LP Conversion Instructions.
It is strongly recommended
in conjunction with a suitable overhead vent hood. (See
“Step 1: Ventilation Requirements”.)
Check local building codes for the proper method of
appliance installation. Local codes vary. Installation,
electrical connections and grounding must comply with all
applicable codes. In the absence of local codes the
appliance should be installed in accordance with the
National Electric Code ANSI Z223.1 current issue and
National Gas Code ANSI/NFPA 70 – current issue. In
Canada, installation must be in accordance with the CAN
1-B149.1 and .2 – Installation Codes for Gas Burning
Appliances and/or local codes.
This appliance is equipped with an intermittent/interrupted
ignition device that cycles the two far left surface burners
on and off when in the ExtraLow setting.
: For use with Propane, the appliance must be
that this appliance be installed
CAUTION
(1) When connecting the unit to propane gas,
make certain the propane gas tank is equipped
with its own high-pressure regulator in addition
to the pressure regulator supplied with this unit.
The maximum gas pressure to this appliance is
not to exceed 14.0 inches water column (34.9
mb) from the propane gas tank regulator.
(2) This unit is designed as a cooking appliance.
Based on safety considerations, never use it for
warming or heating a room.
Due to the high heat of the cooktop burners, installing a
microwave oven with a ventilation system over the cooktop
is not recommended.
This appliance complies with one or more of the following
standards:
• UL 858, Standard for the Safety of Household Electric
Ranges
• UL 923, Standard for the Safety of Microwave Cooking
Appliances
• UL 507, Standard for the Safety of Electric Fans
• ANSI Z21.1 American National Standard for Household
Cooking Gas Appliances
• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators
• CAN/CSA-C22.2 No. 61-M89 Household Cooking
Ranges
CAUTION
To eliminate risk of burns or fire caused by
reaching over heated surface units, cabinet
storage located above the surface units should
be avoided.
It is the responsibility of the owner and the installer to
determine if additional requirements and/or standards
apply to specific installations.
Remove all tape and packaging before using the appliance.
Destroy the packaging after unpacking the appliance.
Never allow children to play with packaging material.
Step 1: Ventilation Requirements
It is strongly recommended that a suitable exhaust hood be
installed above the appliance. Downdraft ventilation should
not be used. The following table indicates the ventilation
hood options and blower capacity guidelines that are
recommended for use with all Thermador cooktops.
Due to the high heat capability of this unit, particular
attention should be paid to the hood and duct work
installation to assure it meets local building codes.
Do not install a microwave oven/ ventilator combination
above the cooktop, as these types of units do not provide
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the proper ventilation and are not suitable for use with the
cooktop.
Select Hood and Blower Models:
• For wall installations the hood width must, at a
minimum, equal the nominal width of the appliance
cooking surface. Where space permits, a hood larger in
width than the cooking surface may be desirable for
improved ventilation performance.
• For island installations the hood width should, at a
minimum, overhang the appliance cooking surface by
3" on each side.
Hood Placement:
• For best smoke elimination, the lower edge of the hood
should be installed 30" above the appliance cooking
surface. (See Figure 1).
• If the hood contains any combustible materials (i.e., a
wood covering), it must be 36"or greater distance
above the cooking surface.
NOTICE:
Most hoods contain combustible components which must
be considered when planning the installation.
Consider Make-Up Air:
• Due to the high volume of ventilation air, a source of
outside replacement air is recommended. This is
particularly important for tightly sealed and insulated
homes.
• A qualified heating and ventilating contractor should be
consulted.
NOTE:
Ventilation hoods and blowers are designed for use with
single-wall ducting. Some local building codes may require
double-wall ducting. Before starting installation, consult
local building codes and agencies to insure that the
installation will meet local requirements.
Cooktop
Width
24” 24” griddle -or-24” wok 600 CFM
30” 4 burners 600 CFM
4 burners w/ grill -or-
36”
48”
Important Notes:
• It is recommended that a Thermador Professional wall or island hood or custom insert is used with Thermador
Professional Cooktops.
• Refer to www.Thermador.com for a complete selection of Professional Ventilation options, Blowers, and
Accessories.
• * For high output gas cooktops (60,000 BTU or greater), the minimum of one (1) CFM of ventilation per 100 BTU is
recommended. If the cooktop has a grill or griddle, add 200 CFM to the estimated blower capacity. Add 400 CFM if
the cooktop has a 24” griddle or wok. Additional blower capacity may be required for longer duct runs.
• For island applications, it is recommended to use a hood width that exceeds the width of the cooktop by 6”
(overlapping the cooktop by 3” on each end).
• CFM = “cubic feet per minute” (standard blower capacity rating).
griddle 6 burners 900 CFM 4 burners w/ grill-griddle
combo
24” griddle or wok
6 burners w/ grill -orgriddle
Cooktop
Configuration
Minimum Recommended
Blower Capacity*
800 CFM
1000 CFM
1100 CFM
Ventilation Options
30” Pro Wall Hood
30” Custom Insert w/ optional blower
42” Island Hood w/ optional blower
30” or 36” Pro Wall Hood
30” or 36” Custom Insert w/ optional blower
42” Island Hood w/ optional blower
36” or 42” Pro Wall Hood
36” Custom Insert w/ optional blower
42” or 48” Island Hood w/ optional blower
48” or 54” Pro Wall Hood
48” Custom Insert w/ optional blower
54” Island Hood w/ optional blower
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Step 2: Cabinet Preparation
1. To ensure professional results, the cabinet and countertop openings should be prepared by a qualified cabinet worker.
2. The clearances shown in Figure 1 are required. The same clearances apply to island installations, except for the overhead cabinets, which must have a space wide enough to accept the island hood.
3. The cooktop is designed to hang from the countertop
by its side flanges. The countertop however, must be
strong enough to support this cooktop. It may be
necessary to add a supporting cleat along each side
(see Figure 2) or a 2 x 4 corner brace (see Figure 3
and Figure 4 and Detail A). Another alternative would
be to construct a deck to set the cooktop on.
4. The cooktop can be installed in various positions with the front either flush or projecting, depending on the countertop’s depth. (See Figure 5, side view of cooktop; see Figure 3, Figure 4, Figure 6 and Figure 7 for alternate mounting positions.)
5. The gas and electrical supply must be located in an
area that is accessible without requiring removal of the
cooktop. The appliance electrical power cord and gas
pipe connection are located on the left rear underside
of the cooktop (except on models with a 24" griddle
where power cord is located in the center), as shown in
Figure 5 and Figure 9.
6. The maximum depth of over head cabinets installed on either side of the hood is 13".
A 36-inch minimum clearance is required between the
cooking surface of the cooktop and the bottom of an
unprotected cabinet. A 30-inch distance can be used when
the bottom of the wood or metal cabinet is protected by not
less than 1/4 inch of a flame retardant material covered
with not less than No. 28 MSG sheet steel, 0.015 inch (0.4
mm) thick stainless steel, 0.024 inch (0.6 mm) aluminum,
or 0.020inch (0.5 mm) thick copper. Flame retardant
materials bear the mark:
UNDERWRITERS LABORATORIES INC. CLASSIFIED
MINERAL AND FIBER BOARDS SURFACE BURNING
CHARACTERISTICS
followed by the flame spread and smoke ratings. These
designations are shown as "FHC (FIame Spread/Smoke
Developed)." Materials with "O" flame spread ratings are
flame retardant. Local codes may allow other flame spread
ratings.
7. When there is less than a 12" horizontal clearance
between combustible material and the back edge of
the cooktop above the cooking surface, a Thermador
Low Backguard must be installed. (See Step 6). When
clearance to combustible material is over 12", a
Thermador Island Trim may be used. Attach the
backguard before sliding the appliance into the final
installed position.
8. Establish the centerline of the cooktop’s desired location. It should be the same as the center of the overhead ventilation hood.
9. Cut the openings for the following installations:
• Wall installation, see Figure 3.
• Island installation, see Figure 4.
10. For models with a 24” griddle, attach the foam strip to countertop centered along the rear about 1/16” from the edge.
11. For installation of a 48" cooktop above two side-by-side
Thermador Warming Drawers, Model No. WD24, refer
to Figure 8. Completing the installation as per Figure 8
will result in the left and right edges of the cooktop
being aligned with the left edge of the left-side warming
drawer and right edge of the right-side warming
drawer. If different alignment is desired, the 1-7/8"
horizontal distance between warming drawer cutouts
may be varied. However, maintain at least a 1-1/8"
distance to avoid interference between the warming
drawers. Attach a 90-degree elbow to the gas cooktop
inlet pipe. All above-the-countertop clearances must be
maintained, as shown in Figure 1.
As defined in the "National Fuel Gas Code" (ANSI
Z223.1/NFPA54-current issue).
NOTES:
• If a solid side cabinet wall exists on one or both sides,
you will need to notch the front corner of the cabinet to
match the countertop notch and to allow clearance for
the cooktop front (see Detail A, Figure 3 and Figure 4).
• If a supporting deck is used, the sides or bottom of the
cutout may be solid combustible or non-combustible
material. If the bottom is solid, provide a 8" by 8" cutout
in the left rear corner of the supporting deck. This will
provide clearance for the gas inlet and power cord,
while also allowing viewing of the product rating label.
• On models which have a 24" griddle with power cord in
the center, provide 2 (two) separate pieces of
supporting deck to allow clearance in center for cord to
pass through.
• Always keep appliance area clean and free from
combustible materials, gasoline and other flammable
vapors and liquids.
• Do not obstruct the flow of combustion and ventilation
air to the unit.
English 5
18" Min
13" Max.
depth of
overhead
cabinets
30" to 36" Wide Hood for 24" Wok or 24" Griddle
30" to 36" Wide Hood for 30" Cooktop
to 42" Wide Hood for 36" Cooktop
36"
48"
to 60" Wide Hood for 48" Cooktop
VENT HOOD
30" Min. from bottom of
Overhead Hood to Cooking
Surface (36"
hood contains combustible
materials ).
or greater if
Horizontal
Min. Clearance
to Rear Wall:
0" with Backguard
12" with Island Trim
Combustible
Material
36" Min. to
Combustible
Material
from Cooking
Surface.
3" min.
.
both sides
"A"
0" Bottom
Cooking Surface
0" Sides
Figure 1: Clearance Requirements
English 6
Counter
Sunk
Screws
B
D
See Detail A
B
23-5/16”
Figure 2: Installing Side Supports (both sides)
Vent Hood
Island – 42" or 48"
Island – 42" or 48"
Island –
Width Requirements
Wide Hood
Wide Hood for 36" Cooktop
54" or 60"
Wide Hood for 48" Cooktop
for 24" Wok or Griddle
Figure 3: Wall Installation with Countertop Backsplash
See Detail A
22-13/16”
3/4” Min.
D
Figure 4: Island Installation (No Countertop Backsplash)
English 7
C
B
7-11/16”
Corner Notch Detail
Detail A: (Front Face of Cabinet)
24” Wok/Griddle 30” Cooktop 36” Cooktop 48” Cooktop
A 24-3/4” 29-7/8” 35-7/8” 47-7/8”
B 3/8” 3/8” 3/8” 13/16”
C 0” (Control Panel Projecting 1-1/4” from Base Cabinet Face)
11/16” (Notch Required for Standard 24” - Deep Base Cabinet, Control Panel Projecting 9/16” from Base
Cabinet Face) 1-1/4” (Control Panel Flush to Cabinet Face - Min. 24-9/16” - Deep Base Cabinet Required)
D 24” 29-1/8” 35-1/8” 46-1/4”
2 x 4 Corner
Support
25-3/8”
1/2”
Flange
7-5/8”
5-1/4” TO CENTERLINE OF
GAS INLET
23-5/16”
1-1/4”
Cabinet face for installation with projecting control panel
Cabinet face for installation with flush control panel
* Low Back required when there is less than 12”
horizontal clearance from back of cooktop to combustible
material. With more than 12” of clearance, the Island
Trim may be used.
12”
Side
Figure 5: Side View of Cooktop
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11/16” Notch
Depth
Minimum 3/4" (19 mm)
46-1/4"
22-13/16"
(57, 9 cm)
(22, 9 cm) 9"
(117,5 cm)
7-11/16"
(19,52 cm)
WD24
Cutout
WD24
Cutout
22-1/2"
(57,2 cm)
13/16"
(21 mm)
0" to
1-1/4"
(0 - 32 mm)
See Fig. 4
and Table
Dimension C
9/16”
Front projects outward 9/16" as shown from
standard 24"-deep base.
Figure 6: Projecting from Cabinet Front
1-1/4” Notch
Depth
1-7/8" (4,8 cm)
Horizontal Distance
Between Cutouts
2-3/4" (7 cm) Vertical Distance
Between Cutouts
(See Side View for Wood Support)
Figure 8a: Installation of 48” Cooktop above two side-by-
side Thermador Warming Drawers - Model No. WD24
7-11/16”
Plywood support
(19,52 cm)
2-3/4" (70 mm)
minimum
between
cutouts
REAR
Install additional
wood support along
front edge of cutout
Front flush with cabinets; minimum of 24-9/16" cabinet
depth required.
Figure 7: Flush to Cabinet Front
Figure 8b: Installation of 48” Cooktop above two side-by-side
Thermador Warming Drawers - Model No. WD24
(Side View)
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Product Rating
Label/Serial Tag
Threading compounds must be
resistant to Propane Gas
P24WOK 1/2" NPT
3” Min.
3-Prong grounding type receptacle
connected to a properly grounded and
polarized electrical supply rated at 120VAC,
10 Amps, (or 15A*) Single Phase, 60 HZ.
NOTE: This is not applicable to 240 VAC
models with 24" electric griddle.**
All Installer supplied parts must conform to Local Codes.
*15 Amp 120 VAC electrical supply is required for 36" and 48" models with a 24" electric griddle.
**30 Amp 240 VAC electrical supply is required for models with a 24" electric griddle.
Step 3: Unpacking, Moving, Placing and Anchoring the Cooktop
Power
Cord or
Conduit
A manual valve must be installed
external to the appliance, in an accessible location from the front, for the
purpose of shutting off the gas supply.
2. Remove the top grate castings, burner caps
grate (if so equipped) to reduce unit weight.
3/4” flex line
gas flow
Figure 9: Front - Bottom of Unit
and grill
CAUTION
Proper equipment and adequate manpower
must be used in moving the appliance to avoid
damage and/or personal injury. The unit is
heavy and should be handled accordingly.
Important
• Verify that the appliance is correct for the type of gas
being provided. Refer to Step 4 before proceeding with
the installation.
• Attach the backguard before sliding the appliance into
the final installed position. See Step 6.
1. Remove the outer carton and packing material from the
shipping base. Ensure that you have
components before proceeding.
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all cooktop
NOTE:
Leave adhesive-backed foam layer
surfaces, to protect finish from scratches, until the cooktop
is installed in its final position.
3. Lift and place the cooktop in the opening. Be careful not to pinch the power cord or gas inlet. Care should be used not to scratch the griddle cooking plate.
4. Make sure that the power cord is free and hanging loose.
5. The cooktop must be level for proper performance.
6. The grill frame (if so equipped) has been leveled during assembly so do not attempt to level the grill.
7. Replace the cooking grates, burner caps and grill plate (if so equipped). Ensure that the burner caps are correctly seated on the burner bases.
over brushed-metal
Grill/Griddle Tilt Adjustment (not all models)
Check the grill or griddle adjustment by pouring two
tablespoons of water on the back of the grill or griddle
plate. The water should slowly roll into the grease tray. If
not, adjust the two screws under the back of the plate. Start
with one half turn counter-clockwise (CCW) of the screws.
Further adjustment should be made by one-quarter turn
until water slowly flows into the grease tray.
Step 4: Gas Requirements and Hookup
Cooktops are shipped by the factory to operate on
natural gas.They must be converted for use with
propane. Verify the type of gas being used at the
installation site matches the type of gas used by the
appliance. If the location/job site requires conversion from
natural gas to propane (LP), contact the dealer where the
unit was purchased or contact Thermador. The field
conversion kit for the Professional Cooktops in this series is
Thermador Model PLPKIT. Obey all instructions in PLPKIT
for correct conversion of the gas regulator and settings for
the gas valves. Field conversion must be done by qualified
service personnel only.
This appliance has been CSA certified for safe operation
up to an elevation of 10,200 ft. without any modifications.
Exception
converted per the LP conversion instructions. Please refer
to the LP Conversion Instructions for further information.
Natural Gas Requirements:
Inlet Connection: 1/2” NPT (min. 3/4” dia. flex line)
Supply Pressure: 6” min. to 14” max. water column (14.9 to
34.9 mb)
Manifold Pressure: 5” water column (12.5 mb)
Propane Gas Requirements:
Inlet Connection: 1/2” NPT (min. 3/4” dia. flex line)
Supply Pressure: 11” min. to 14” max. water column (27.4
mb to 34.9 mb)
Manifold Pressure: 10” water column (24.9 mb)
: For use with propane, the appliance must be
WARNING
If a gas conversion kit is used, the kit shall be
installed by a qualified service agency in
accordance with the manufacturer’s instructions
and all applicable codes and requirements of
the authority having jurisdiction. If the
information in the instructions is not followed
exactly, a fire, explosion or production of carbon
monoxide may result causing property damage,
personal injury or loss of life. The qualified
service agency is responsible for the proper
installation of the kit. The installation is not
proper and complete until the operation of the
converted appliance is checked as specified in
the manufacturer’s instructions supplied with the
kit.
Hook Up
• A manual gas shut-off valve must be installed external
to the appliance, in a location accessible from the front,
for the purpose of shutting off the gas supply. The
supply line must not interfere with the back of the unit.
Make sure the gas supply is turned off at the manual
shut-off valve before connecting the appliance.
• The installer should inform the consumer of the
location of the gas shut-off valve. Make sure all users
know where and how to shut off the gas supply to the
cooktop.
• The gas supply connections shall be made by a
competent technician and in accordance with local
codes or ordinances. In the absence of local codes, the
installation must conform to the National Fuel Gas
Code ANSI Z223.1/NFPA54-current issue.
• Always use pipe-sealing compound or Teflon® tape on
the pipe threads, and be careful not to apply excessive
pressure when tightening the fittings.
• Leak testing of the appliance shall be in accordance
with the following instructions.
• Turn on gas and check supply line connections for
leaks using a soap and water solution.
• Bubbles forming indicate a gas leak. Repair all
leaks immediately after finding them.
• Do not use a flame of any kind to check for gas
leaks.
• All installer-supplied parts must conform to applicable
codes.
CAUTION
When connecting unit to propane gas, make
certain the propane gas tank is equipped with its
own high pressure regulator in addition to the
pressure regulator supplied with the appliance.
The pressure of the gas supplied to the
appliance regulator must not exceed a 14” water
column (34.9 mb).
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CAUTION
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig
(3.5kPa).
The appliance and its individual shut off valve
must be disconnected from the gas supply
piping system during any pressure testing of the
system at test pressures in excess of 1/2 psig
(3.5kPa.).
When checking the manifold gas pressure, the
inlet pressure to the regulator should be at least
6.0" W.C. for natural gas or 11.0" for propane.
Do not attempt any adjustment of the pressure
regulator.
Step 5: Electrical Requirements, Connection and Grounding
• All 240 Volt cooktop models require hard wire
connections.
• Observe all governing codes and ordinances when
grounding. In the absence of these codes or
ordinances observe National Electrical Code ANSI/
NFPA No. 70 current issue. See Figure 10 for
recommended grounding method.
• An electrical wiring diagram and schematic have been
attached to the bottom of the cooktop chassis for
access by a qualified service technician. Do not
remove or discard this important information.
Grounding Method for 120 VAC Models
The cooktop is factory equipped with a power supply cord
with a three-prong grounding plug (with polarized parallel
blades).
IT MUST BE PLUGGED INTO A MATING, GROUNDING
TYPE RECEPTACLE THAT IS CONNECTED TO A
CORRECTLY POLARIZED 120 VOLT CIRCUIT (240
VOLT CIRCUIT FOR MODELS WITH 24" ELECTRIC
GRIDDLE. (See Figure 10).
CAUTION
Improper grounding or reverse polarization will
cause malfunction (such as continuous sparking
of the burner igniters). This can damage the
appliance and can create a condition of shock
hazard. If the circuit is not correctly grounded
and polarized, it is the responsibility and
obligation of the installer and user to have the
existing receptacle changed to a properly
grounded and polarized receptacle. This must
be accomplished in accordance with all
applicable local codes and ordinances by a
qualified electrician. In the absence of local
codes and ordinances, the receptacle
replacement shall be in accordance with the
National Electric Code. (See Figure 10.)
• Before installing, turn power OFF at the service panel.
Lock service panel to prevent power from being turned
ON accidentally.
• Always disconnect appliance from the electric supply
either by disconnecting power cord or shutting off the
breaker before servicing the appliance.
• Before you plug in an electrical cord, be sure all
controls are in the OFF position.
• All 120 Volt cooktop models must be plugged into a
mating 3-Prong, Grounding-Type Receptacle. The
receptacle must be connected to a properly grounded
and polarized electrical power supply rated at 120VAC,
Single Phase, 60HZ. See “Electrical Power Supply
Over-current Protection Requirements” on page 13 on
this page for proper over-current protection
requirements for each model.
Figure 10: Recommended Grounding Method for 120V
Models
THE THIRD, GROUND PRONG MUST NOT BE CUT OR
REMOVED UNDER ANY CIRCUMSTANCES.
Electrical Connection for 240 VAC Models
1. Attach flexible conduit to the junction box.
2. Connect the cooktop lead wires to the junction box supply wires in proper phase:
For all 240 VAC models, connect black (L1) to black,
red (L2) to red, white wire to neutral and green wire
to ground.
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NOTE:
If the 120V cooktop is installed and connected as specified
above, it will be completely grounded in compliance with
the National Electric Code.
Cooktop with a wok - 10 Amp circuit protection
Cooktop with a 24" electric griddle - 30 Amp circuit
protection 240 VAC.
3. Turn on power supply.
4. Test operation.
Conduit
(Approx. 3”)
12” APPROXIMATE
“J” Box
Figure 11: Junction Box Location
Electrical Power Supply Over-current Protection Requirements
Installer - show the owner the location of the circuit
breaker or fuse. Mark it for easy reference.
Step 6: Backguard Installation
A Low Back backguard must be installed when there is less
than a 12" clearance between combustible materials and
back edge of cooktop. (See Figure 1 and Figure 5.) For
island installations and other installations with over 12"
clearance, an optional stainless
available to cover the backguard mounting flanges. Attach
the backguard before sliding the appliance into the final
installed position. Follow Steps A through C below:
1. Slide backguard over the two flanges on the rear of the appliance. Fasten the front and back with the two screws (see A, Figure 12) provided.
2. Fasten the top of the backguard to the wall with two screws through the backguard. (See B, Figure 12.)
3. Place the backguard cap on top and fasten using the two counter-sink screws provided. (See C, Figure 12.)
steel trim channel is
4 Burners - 10 Amp circuit protection
6 Burners - 10 Amp circuit protection
4 Burners with a grill - 10 Amp circuit protection
4 Burners with a 12" electric griddle - 15 Amp circuit
protection
6 Burners with a grill - 10 Amp circuit protection
6 Burners with a 12" electric griddle -15 Amp circuit
protection
4 Burners with a grill and a 12" electric griddle - 15 Amp
circuit protection
4 Burners with a wok- 10 Amp circuit protection
4 Burners with a 24" electric griddle -30 Amp circuit
protection, 240VAC
C
B
A
Figure 12: Low Back Attachment
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Low Back and Island Trim Model Numbers
Cooktop Size/Type 12” Low Back Island Trim*
24” Griddle
24” Wok
30”
36”
48”
*Requires a minimum of 12” horizontal clearance between back of appliance and combustible materials.
PC24LB
GP24LBS
PC30LB
GPS36LBS
GPS48LBS
PC24IT
GP24ITS
PC30IT
GPS36ITS
GPS48ITS
Step 7: Burner Test and Adjustment
Install any loose components, such as burner caps and
grates that may have been removed earlier.
Be certain that burner caps seat properly into the burner
bases. Before testing operation of the appliance, verify that
the unit and the gas supply have been carefully checked for
leaks and that the unit has been connected to the electrical
power supply. Turn the manual gas shut-off valve to the
open position.
Test Cooktop Burners
Test Burner Ignition. Select a cooktop burner knob. Push
in and turn counterclockwise to HI. The ignitor/spark
module will produce a clicking sound. Once the air has
been purged from the supply lines, the burner should light
within four (4) seconds.
Yellow Flames:
Further adjustment is required.
Yellow Tips on Outer Cones:
Normal for LP Gas.
Soft Blue Flames:
Normal for Natural Gas.
If the flame is completely or mostly yellow, verify that the
regulator is set for the correct fuel. After adjustment,
retest.
Some orange-colored streaking is normal during the
initial start-up.
Allow unit to operate 4-5 minutes and re-evaluate before
making adjustments.
Test Flame: High Setting. Turn burner on to HI. See
Figure 13 for appropriate flame characteristics. If any of the
cooktop burners continue to burn mostly or completely
yellow, verify that the burner cap is positioned properly on
the burner base, then re-test. If flame characteristics do not
improve, call Thermador.
Test Flame: Low Setting. Turn burner on to LO. Verify
that the flame completely surrounds the burner. There
should be a flame at each burner port and there should be
no air gap between the flame and the burner. If any burners
do not carry over, call Thermador.
The two far left burners feature XLO, causing the flame to
cycle on and off when the knob is set to the XLO range.
This is normal operation.
Repeat the Ignition and Flame Test procedures described
above for each cooktop burner and the grill burner (if so
equipped).
Figure 13: Flame Characteristics
WHEN FLAME IS PROPERLY ADJUSTED:
• There should be a flame at each burner port.
• There should be no air gap between the flame and
burner port.
The gas grill uses a tube-style burner that has an air shutter
which allows adjustment to the amount of primary air inside
the burner tube.
Air shutters of tube-style burners are pre-adjusted at the
factory, and usually do not require readjustment except
under rare conditions such as installation at high altitude.
If grill burner/flame adjustment is required, go to the
procedure: “Flame Adjustment (if necessary)”.
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Flame Adjustment (if necessary)
Tube-style gas burners used in Thermador appliances
have air shutter systems which are similar to the illustration
in Figure 14, and can be adjusted using the following
method (unless adjustment is not recommended). It is
necessary to remove the burner from the appliance in order
to perform air-shutter adjustments.
• Loosen shutter screw(s) and turn shutter to new
position.
• Adjust the shutter to more-closed position if the flame
is lifting or blowing, or is not carrying over.
• Adjust the shutter to more-open position if the flame is
too yellow. (See Figure 14.)
• Retighten the shutter screw(s).
• After adjustment, reinstall the burner and perform
flame evaluation. The air shutter must fit over the
orifice hood for proper operation of the burner.
• Repeat procedure as needed until flame characteristics
are acceptable. (See Figure 13.)
Screw
More Open:
Less Yellow Flame
Air
Shutter
Installer Checklist
Final Check List
• Cooktop correctly positioned in countertop recess.
• Specified clearances maintained to cabinet surfaces.
• Burner caps positioned properly on burner bases.
• All packaging material removed. (NOTE: Wok models
have tie-down straps around the burner, which must be
removed before using the appliance.)
• Island Trim or Backguard attached according to
instructions.
• The griddle/ grill plate tilted slightly forward. (See “Grill/
Griddle Tilt Adjustment (not all models)” on page 11.)
Gas Supply
• Connection: 1/2" NPT with a minimum 3/4" diameter
flex line.
• If converting from natural to LP gas, refer to LP
Conversion Instructions for details.
• Manual gas shut off valve installed in an accessible
location (without requiring removal of appliance).
• Unit tested and free of gas leaks.
Electrical
More Closed:
Less Blue Flame
More Carryover
Less Lifting or Blowing
Figure 14: Air Shutter Adjustment (if necessary)
WARNING
Burner adjustments must be performed by a
qualified technician. Improper adjustments may
cause harmful by-products or void the
appliance’s warranty.
Allow burners to cool before attempting to
remove them!
Call Thermador if:
1. Any of the burners do not light.
2. Any of the burners continue to burn yellow.
• For models with the 12" electric griddle, a polarized
and grounded 120VAC receptacle with 15 AMP
current protection is provided for service cord
connection.
• For models with the 24" electric griddle, a properly
grounded, 240 VAC service connection with 30 AMP
over current protection is provided.
Operation
• All internal packing materials removed. (Check below
grates and grill pans.)
• Bezels centered on burner knobs, and knobs turn
freely.
• Purge air from gas system by operating one of the top
burners for several minutes.
• Each burner lights satisfactorily, both individually and
with other burners operating.
• Burner grates are correctly positioned.
Installer
• Give CARE and USE MANUAL and INSTALLATION
INSTRUCTIONS to your customer.
over
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