Thermador P30 User Manual

INSTALLATION INSTRUCTIONS
For Thermador Professional PRO-HARMONY™ Gas Ranges
®
INSTRUCTIONS D’INSTALLATION
Pour toutes cuisinières à gaz Thermador Professional® PRO-HARMONY™
Models P30 P36
Please Read Entire Instructions
Before Proceeding
IMPORTANT: Save these instructions for the Local Gas Inspector’s use.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
W ARNING
Disconnect power before installing. Before turning power ON, be sure that all controls are in the OFF position.
IMPORTANT
Local codes vary. Installation, gas connections and grounding must comply with all applicable codes.
W ARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appliance.
:
For Massachusetts Installations:
1. Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being in­stalled.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36 inches.
W ARNING
All Ranges can tip
Injury to Persons
could result
Install Anti-Tip Device
See Installation
Instructions
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas suppler.
TO REDUCE THE RISK OF TIPPING OF THE APPLIANCE, IT MUST BE SECURED BY A PROPERLY INSTALLED ANTI-TIP DEVICE. VERIFY THAT THE ANTI-TIP DEVICE IS ENGAGED PER INSTALLATION INSTRUCTIONS. (NOTE: ANTI-TIP DEVICE IS REQUIRED ON ALL 30" AND 36" RANGES).
Note: This Range is NOT designed for installation
in manufactured (mobile) homes or for installation in Recreational Park Trailers.
Do Not install this range outdoors.
Contents
Important Installation Information .................1
Step 1: Ventilation Requirements................2
Step 2: Cabinet Preparation.................3 – 7
Step 3: Unpacking, Moving
and Placing the Range .........................8 – 9
Step 4: Installing Anti-Tip Device ...... 10 – 11
Step 5: Gas Requirements and Hookup....12
Step 6: Electrical Requirements,
Connection and Grounding .......................13
Step 7: Backguard Installation ..................14
Step 8: Door Removal and Reinstallation..15 Step 9: Burner Test and Adjustment..16 – 17
Installer Checklist......................................18
To Clean and Protect Exterior Surfaces....18
Important Installation Information
GAS type verification
Verify the type of gas supplied to the location. Ensure that the appliance is connected to the type of gas for which it is certified. Ranges are certified for use with only natural gas or propane (LP) gas. Make certain the range matches the gas type available; these ranges are NOT convertible between gas types.
W ARNING
To avoid possible burn or fire hazard, a backguard designed specifically for this range must be installed whenever the range is used.
Refer to the Backguard Installation instructions on page 14, for the correct backguard models that are designed for this range. After selecting the correct backguard, the range must be installed properly, using the minimum clearances to com­bustible surfaces specified in the Cabinet Prepa­ration instructions on pages 4 and 5.
Important
A backguard must be utilized when there is less than a 12” horizontal clearance between combus­tible materials and the back edge of the range. The Thermador Low Back backguard must be or­dered separately and installed at the rear of the range. For island installations and other installa­tions with more than 12” clearance, an optional stainless steel Island Trim is available to cover the backguard mounting flanges.
Verify that the appliance is correct for the type of gas being provided. Refer to Step 5 on Page 12 before proceeding with the installation.
CAUTION
To eliminate risk of burns or fire caused by reaching over heated surface units, cabinet storage located above the surface units should be avoided.
Gas Supply:
Natural Gas – 6 inch water column. (14.9 mb) min.,
14 inch (34.9 mb) maximum
Propane Gas – 11 inch water column. (27.4 mb) min.,
14 inch (34.9 mb) maximum
Electric Power Supply:
30" Model: 4 Burners - 120 VAC, 60 Hz., 1Ph., 10 Amp circuit. 36" Models: 6 Burners – 120 VAC, 60 Hz., 1Ph., 10 Amp circuit. 4 Burners with Grill – 120 VAC, 60 Hz., 1Ph., 10 Amp circuit. 4 Burners with Griddle – 120 VAC, 60 Hz., 1Ph., 20 Amp circuit.
CAUTION
When connecting the unit to propane gas, make certain the propane gas tank is equipped with its own high-pressure regulator in addition to the pressure regulator supplied with the range. The maximum gas
pressure to this appliance must not exceed 14.0 inches water column (34.9 mb) from the propane gas tank to the pressure regulator.
CAUTION
This unit is designed as a cooking appliance. Based on safety considerations, never use it for warming or heating a room.
This appliance has been tested in accordance with ANSI Z21.1, Standard for Household Cooking Appli­ances (USA) and in accordance with CAN 1.1-M81 Domestic Gas Ranges (Canadian). It is
strongly recommended that this appliance be installed in conjunction with a suitable overhead vent hood. (See Step 1 for Ventilation Requirements.) Due to the high heat capability of this unit, particular atten­tion should be paid to the hood and duct work instal­lation to assure it meets local building codes.
This appliance complies with one or more of the following standards:
UL 858, Standard for the Safety of Household
Electric Ranges
UL 923, Standard for the Safety of Microwave
Cooking Appliances
UL 507, Standard for the Safety of Electric Fans
ANSI Z21.1, American National Standard for
Household Cooking Gas Appliances
CAN/CSA-C22.2 No. 113-M1984 Fans and Venti-
lators
CAN/CSA-C22.2 No. 61-M89 Household Cooking
Ranges
Check local building codes for the proper method of appliance installation. Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes. In the absence of local codes the appliance should be installed in accor­dance with the National Fuel Gas Code ANSI Z223.1/ NFPA 54 current issue and National Electrical Code ANSI/NFPA 70 -current issue. In Canada, installation must be in accordance with the CAN 1-B149.1 and .2 – Installation Codes for Gas Burning Appliances and/ or local codes.
It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.
1
Step 1: Ventilation Requirements
It is strongly recommended that a suitable exhaust hood be installed above the range. Downdraft ventilation should not be used. The table below indicates the Thermador hoods, by model number, that are recommended for use with all ranges.
1. Select Hood and Blower Models:
For wall installations, the hood width must, at a minimum, equal the width of the range cooking surface. Where space permits, a hood larger in width than the cooking sur­face may be desirable for im­proved ventilation perfor­mance.
For island installations, the hood width should, at a mini­mum, overhang the range cooking surface by 3" on each side.
IMPORTANT:
Ventilation hoods and blowers are designed for use with single wall ducting. However, some local building codes or inspectors may require double wall ducting. Con­sult local building codes and/or local agencies, before starting, to assure that hood and duct instal­lation will meet local requirements.
Do not install a microwave oven/ ventilator combination above the range, as these type of units do not provide the proper ventilation and are not suitable for use with the range.
2. Hood Placement:
For best smoke elimination, the lower edge of the hood should be installed 36" above the range cooking surface. (See Fig. 1).
If the hood contains any com­bustible materials (i.e. a wood covering), it must be a mini­mum of 40" above the cooking surface.
3. Consider Make-Up Air:
Due to the high volume of ven­tilation air, a source of outside replacement air is recom­mended. This is particularly important for tightly sealed and insulated homes.
A qualified heating and venti­lating contractor should be consulted.
RANGE WIDTH
30" RANGE
36" RANGE
PH30CS PHE30 / 36
HNW36YS
PHH30DS***
PH36CS / 42CS PHE36 / 42
HNW36YS / 42YS
PHH36DS***
WALL INST ALLATION ISLAND INSTALLA TION
HOOD* BLOWER** HOOD BLOWER
VTR1030D, VTR1530D,
or VTN1030C
VTR1030D,
or VTR1530D
--- N/A ---
VTR1030D, VTR1530D,
or VTN1030C
VTR1030D,
or VTR1530D
--- N/A ---
HNI42YS HTNI42YS
HNI42YS HTNI42YS
VTR1030D
or VTR1530D
VTR1030D
or VTR1530D
Notes:* For wall installations where adequate space is available, the installer or user may elect to
use a hood that is wider than the rangetop cooking surface. This may be particularly beneficial for installations having a long duct run or when heavy usage of the grill is anticipated, in which improved capturing of the cooking exhaust is desired.
** Thermador offers a choice of remote (VTR1030D or VTR1530D) or in-hood (VTN1030C) blowers for use in wall installations.
*** Hood models PHH30DS and PHH36DS include a 600-CFM built-in blower. For optimal ventilation, a hood model with 1000-CFM blower or greater is recommended for ranges having a griddle or grill.
2
Step 2: Cabinet Preparation
1. The range is a free standing unit. If the unit is to be placed adjacent to cabinets, the clearances shown in Fig. 1 are required. The same clear­ances apply to island installations, except for the overhead cabinets, which must have a space wide enough to accept the flared island hood, as indicated in Fig. 1.
2. These ranges may be recessed into the cabinets beyond the edge of the front face of the oven (See Figures 2A and 2B).
CAUTION
In these installations, the door and cabinet can cause a pinching hazard.
3. The gas and electrical supply should be within the zones shown in Fig. 3A.
Note: The maximum depth of over head cabinets installed on either side of the hood is 13".
4. Any openings in the wall behind the range and in the floor under the range must be sealed.
5. When there is less than a 12" horizontal clear­ance between combustible material and the back edge of the range above the cooking sur­face, a Thermador Low Back or Pot and Pan Shelf must be installed. (See Fig. 2A). When clearance to combustible material is over 12", a Thermador Island Trim may be used. (See Fig. 2B). Figures 2A and 2B indicate the space required for each type of backguard.
6. Always keep appliance area clear and free from combustible materials, gasoline and other flam­mable vapors and liquids.
7. Do not obstruct the flow of combustion and ven­tilation air to the unit.
8. A (4) inch minimum clearance is needed when the range is installed beside a combustible side wall.
A 40-inch minimum clearance is required between the top of the cooking surface and the bottom of an unprotected cabinet. A 36-inch distance can be used when the bottom of the wood or metal cabinet is protected by not less than 1/4 inch of a flame retar­dant material covered with not less than No. 28 MSG sheet steel, 0.015 inch (0.4 mm) thick stainless steel,
0.024 inch (0.6 mm) aluminum, or 0.020 inch (0.5 mm) thick copper. Flame retardant materials bear the mark:
UNDERWRITERS LABORATORIES INC. CLASSIFIED MINERAL AND FIBER BOARDS SURFACE BURNING CHARACTERISTICS
Followed by the flame spread and smoke ratings. These designations are shown as “FHC (FIame Spread/Smoke Developed)”. Materials with “O” flame spread ratings are flame retardant. Local codes may allow other flame spread ratings.
As defined in the “National Fuel Gas Code” (ANSI Z223.1, NFPA 54 Current Edition).
3
Step 2: Cabinet Preparation
FIG. 1 Cabinet Clearances
®
®
36" from bottom of overhead Hood to cooking surface (40" min. if hood contains combus-
18"
Min.
tible materials )
®
®
For 30" Ranges
For 36" Ranges
®
Min. Distance Between Overhead
Cabinets of Combustible Material Ð
®
30" or 36" Wide Hood
}
36" or 42" for Island 36" or 42" Wide Hood
}
42" or 48" for Island
30" Range – 30" 36" Range – 36"
Range width 30" or 36"
13" Max.
Cabinet
Depth
Cooking Surface
}
®
®
4" Min. to combustible side wall material Ð , (both sides)
CAUTION: See
Figs. 2A, and 2B. 40" Min. to combustible material from cooking surface
,
®
®
®
®
*35-7/8" Min. Range Height with Leveling Legs fully retracted *36-3/4" Max. Range Height with Leveling Legs fully extended.
For Electrical and Gas Supply Zone, see Figure 3A. Zone size and position differ according to the model.
as defined in the “National Fuel Gas Code” (ANSI Z223.1, Current Edition). *The range height is adjustable. The level of the range top must be at the same level or above the countertop level.
4
Step 2: Cabinet Preparation
FIG. 2A - Side View
40" min. to
combust-
ibles
Low Back Guard
36 3/4" max. 35 7/8" min.
Front Face
27 5/8" 26 1/2"
Pot and
High Shelf
Pan Shelf
24 5/8"
23 7/8" max.
10 3/4"
combustible
materials
2 1/4"
9"
(36"*)
(P36)
6"
(P304)
(30"*)
Wall
22"
FIG. 2B - Side View
40" min. to
combustibles
36 3/4" max. 35 7/8" min.
front face
with island trim
island trim
combustible
materials
12" min. to combustibles
3"
Countertop
24 3/4"
22 1/2"
As defined in the “National Fuel Gas Code” (ANSI Z223.1, Current Edition).
Note: With the oven door fully open, the top of the door extends to 44 5/8" from the back wall, behind the range when installed. Installation must allow ample clearance for movement around the door when fully open.
* Refers to 30" and 36" range models.
5
Step 2: Cabinet Preparation
GAS AND ELECTRIC SUPPLY
FIG. 3A Gas & Electrical Supply Locations for All Gas Ranges
1 3/4" maximum protrusion
from wall for gas or
electrical supply
gas
supply zone
6"
1 3/4"
6"
8 1/2"
6"
electrical
supply zone
6 "
30 1/4" (30" models) 36 1/4" (36" models)
NOTE: If not already present, install gas shut-off valve in an easily accessible location. Make sure all users know where and how to shut off the gas supply to the range.
NOTE: The installer should inform the consumer of the location of the gas shut-off valve. NOTE: An opening in the wall behind the appliance and any opening in the floor under the appliance must be
sealed. The All Gas ranges may be connected to the power supply with a range supply cord (supplied with range) or by hard-wiring to the power supply. It is the responsibility of the installer to provide the proper wiring components (cord or conduit and wires) and complete the gas connection as dictated by local codes and ordinances, and/or the National Electric Code. The units must be properly grounded. Refer to Step 6 for details.
The range must be connected only to the type of gas for which it is certified. If the range is to be connected to propane gas, ensure that the propane gas supply tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the range. (See STEP 5.)
NOTE: The range is designed for flush installation to the back of the wall.
PLUG
For a successful installation, it may be necessary to reposition the gas­supply line and electrical cords as the range is pushed back to its final installed position.
IMPORTANT:
NEMA 5-20
RECEPTACLE
The cord supplied with the gas ranges, having an electric griddle, requires a NEMA 5-20 receptacle, shown here. Local codes may require a different wiring method.
6
Step 2: Cabinet Preparation
ELECTRICAL SUPPLY, ALL GAS RANGES
Installation of the range must be planned so that the rough-in of the junction box for the receptacle will allow maximum clearance to the rear of the unit.
FIG. 3B Wall Connection
To minimize binding when the unit is connected to the receptacle or junction box, orient the receptacle and slide back into position.
Power Cord & Receptacle
7
Step 3: Unpacking, Moving and Placing the Range
CAUTION
Proper equipment and ad­equate manpower must be used in moving the range to avoid injury, and to avoid damage to the unit or the floor. The unit is heavy and should be handled accordingly.
The range has an approximate shipping weight as shown in Chart A. The grates, griddle plate and frame, burner caps, front kick panel and oven racks must be removed to facilitate han­dling. This will reduce the weight as shown in Chart A. See Figs. 2A and 2B on Page 5. Do not
remove the grill or griddle assemblies.
Chart A 30" Range 36" Range
Shipping Weight 300 lbs. 335 lbs. Weight without 265 lbs. 300 lbs.
packing materials Without door(s), 142 lbs. 207 lbs
burner caps, front kick panel and oven racks
.
FIG. 4 – Removal of the Four (4) Shipping Bolts
Remove the outer carton and packing material from the ship­ping base. The all gas ranges are held to the pallet by four (4) bolts (see Fig. 4). After remov­ing the bolts, the range must be lifted and removed from the pallet.
Important: DO NOT lift the range by the oven door's handle, as this may damage the door hinges and cause the door to fit incorrectly to the oven cavity.
Pallet
NOTE: Leave adhesive-backed foam layer over brushed-metal surfaces, to protect finish from scratches, until the range is installed in final position.
8
Step 3: Unpacking, Moving and Placing the Range
Due to the weight, a dolly with soft wheels should be used to move this unit. The weight must be supported uniformly across the bottom (See Fig.
5).
After transporting the professional range by dolly close to its final location, the range can be tipped back and supported on the rear legs while the dolly is carefully removed.
THE FLOOR UNDER
THE LEGS SHOULD BE PROTECTED. BEFORE PUSHING THE UNIT INTO POSI­TION. The anti-tip device must be installed
(STEP 4), gas and electrical connections should be made (STEPS 5 and 6), and the backguard installed (STEP 7) before the range is placed in its final position.
For proper performance, the range must be level. (It is very important for all products that have the griddle feature.) The range is leveled by adjusting the legs with a wrench.
Replace the kick panel. It is important that the
two (2) screws retaining the kick panel are secure to prevent accidental access to hot surfaces.
Ensure that the burner caps are correctly seated on the burner bases of the range's cooktop.
FIG. 5- Dolly Positioning
Remove all tape and packaging before using the appliance. Destroy the packaging after unpack­ing the appliance. Never allow children to play with packaging material.
IMPORT ANT: DO NOT lift the range by the oven door's handle, as this may damage the door hinges and cause the door to fit incor­rectly to the oven cavity .
Grill/Griddle Tilt Adjustment (Not All Models)
If the range is equipped with an electric griddle or gas grill, check the grill/griddle frame adjustment by pouring two tablespoons of water on the back of the griddle or grill plate. The water should slowly roll into the grease tray. If not, adjust the two screws under the back of the frame. Start with one half turn counterclockwise (CCW) of the screws. Further adjustment should be made by one-quarter turn until water slowly flows into the grease tray.
9
Step 4: Installing Anti-Tip Device
For all 30" and 36" ranges, an anti-tip device must be installed as per these instructions.
W ARNING
RANGE TIPPING HAZARD
All ranges can tip and injury can result. To prevent accidental tipping of the range, attach it to the floor, wall or cabinet by installing the Anti-Tip Device supplied.
A risk of tip-over may exist if the appli­ance is not installed in accordance with these instructions.
If the range is pulled away from the wall for cleaning, service or any other reason, ensure that the Anti-Tip Device is prop­erly reengaged when the range is pushed back against the wall. In the event of abnormal usage (such as a person stand­ing, sitting, or leaning on an open door), failure to take this precaution can result in tipping of the range. Personal injury might result from spilled hot liquids or from the range itself.
WARNING
ALL RANGES CAN TIP
INJURY TO PER­SONS COULD
RE-
SULT
INSTALL
ANTI-TIP DEVICES PACKED WITH RANGE
SEE INSTALLATION INSTRUCTIONS
W ARNING
ATTENTION
ELECTRICAL SHOCK HAZARD
Use extreme caution when drilling holes into the wall or floor. There may be con­cealed electrical wires located behind the wall or under the floor.
Identify the electrical circuits that could be affected by the installation of the Anti­Tip Device, then turn off power to these circuits.
Failure to follow these instructions may result in electrical shock or other per­sonal injury.
PROPERTY DAMAGE
Contact a qualified installer or contrac­tor to determine the proper method for drilling holes through the wall or floor material (such as ceramic tile, hardwood, etc.)
Do not slide the range across an unpro­tected floor.
Failure to follow these instructions may result in damage to wall or floor cover­ings.
Tools Needed for Installation of Anti-Tip Device:
• Screwdriver, Phillips • Hammer
• Drill, electric or hand • Pencil or other marker
• Measuring tape or ruler
• 1/8" drill bit (wood or metal wall or floor)
• 3/16" carbide-tipped masonry drill bit (concrete or concrete block wall or floor)
• 3/16" anchors, drywall or concrete, 4 each (not required if mounting bracket is being attached to solid wood or metal)
10
Step 4: Installing Anti-Tip Device
30" and 36" Ranges (Figures 6 and 7)
Thermador Service Part No. Qty. Description
415078 4 Screw, Phillips, #10 x 1-1/2" 600413 1 Anti-Tip Bracket, Floor-Mounted
IMPORTANT INSTALLATION INFORMATION:
The anti-tip bracket may be attached to a solid wood cabinet having a minimum wall thickness of 3/4".
The thickness of the wall or floor may require use of longer screws, available at your local hardware store.
In all cases, at least two (2) of the bracket mount­ing screws must be fastened to solid wood or metal.
Use appropriate anchors when fastening the mounting bracket to any material other than hard­wood or metal.
Prepare holes at fastener locations as identified below:
FIG. 6 - Mounting Anti-tip Bracket
For walls, wall studs, or floors composed of
­solid wood or metal, drill 1/8" pilot holes.
-
For walls or floors composed of drywall, sheet-rock or other soft materials, drill 3/16" holes to a minimum depth of 1-3/4", then tap plastic anchors into each of the holes using a hammer.
For walls or floors composed of concrete or
­concrete block, drill 3/16" holes to a mini­mum depth of 1-3/4", then tap concrete anchors into each of the holes using a hammer.
For walls or floors having ceramic tile cover-
­ing, drill 3/16" holes through the tile only, then drill into the material behind the tile as indi­cated immediately above.
If the range is moved to a new location, the Anti­Tip Device must be removed and reinstalled.
FIG. 7
®
®
2-1/2" (typical ­either side)
MOUNTING ANTI-TIP BRACKET
The alternative floor mounted bracket shall be installed as follows:
a) Place bracket on floor in position shown in Figure
7 (Bracket may be used in either corner of the
®
.
2-1/2"
®
from edge of range
installation area) b) Secure to floor or wall stud. c) Later, when the unit is installed, the adjustable leg
will slide under the bracket.
11
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