Page 1
lOCKFOBMER
Siiiliitch
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THE LOCI€F§RMER COMPANY
711 W. OGDEN AVENUE
LISLE, ILLINOIS 60532
°
Page 2
Lockformer
PROCEDURE: (1) Left forming head set at zero.
for 5/16
in hole indicated as 1
ard S Cleats and Drive Cleats would require a minimumdepth
of notch to be 1”, therefore, a half pin is required in hole in
dicated as 1
” Pittsburgh Lock is 1”, therefore, a full pin is required
”
on width of notch sketch. Using stand
” on depth of notch sketch. (See Sketch No. 1)
NOTH width of notch required
Speednotch
Installation and
Operating
Instructions
□ on
INSTALLATION
preliminary
operation. Unbind foot switch cord and cylinder hoses and remove gauge pin bag.
ELECTRICALS:
illustrated on inside of cover. Normal electrics 220 volt, 60 cycle, 3 phase with
overload protection in starter box. Motor furnished -3 H.P. x 1800 RPM.
IMPORTANT
forms to direction of arrows on motor and pump body. CAUTION: Jog unit until
proper rotation is achieved. Severe damage to pump will result if run backward to
rotation shown.
: After uncrating, locate unit, with or without base skid, to area of
Remove manual starter box cover and wire unit as per diagram
: When starting unit check to see whether motor and pump rotation con
OPERATING INSTRUCTIONS
capacity
OPERATION: Loosen left hand notching head and slide to zero mark on Back
Scale, clamp into position. Move Vee notching heads to required spacing by lo
cating left side of
example
: 16 gauge or lighter galvanized or cold rolled steel.
heads to required measurement from zero on scale.
: 4
” x 12
” DUCT in 22 gauge material - one piece construction.
NOTCH SET UP
OFULL PIN 0 HALF PIN
©
— 1% —
---1 Vs
—
©
©
©
o
V/er
o
ipir o
LEFT
GAUGE SETTINGS
WIDTH OF NOTCH
(2) Move first Vee notch head t
secure.
(3) Move second Vee notch head to 16
4
” 4 12” -16”)
(4) Move third Vee notch head to 20
of first Vee notching head. (NOTE*. 4 4 12 4 4 =20 or 12 4
4 4 12=28”)
(5) Move right hand notching head to required notch depth of 1/4
for right angle flange. NOTE: Place gauge pin into hole for
gauging setup piece. Pin may be removed for easier gauging
on similar size sheets. Place back gauge pin into proper hole
1
” for depth of notch.
Place proper width of material 33-l/4”(for 22 gauge 4
one piece duct using 5/16
Flange) onto gauge support table and square duetto gauge
pins. Activate notching heads by depressing foot switch until
notching is completed. Release foot switch and remove com
pletely notched duct sheet.
CAUTION
completed. If foot switch is kept depressed oil pressure will
be at maximum setting of relief valve and will cause unneces
sary heating of oil and possible damage to pump.
Notching heads will notch the equivelant of 16 ga. material
(.062), therefore, more than one thickness of lighter gauge
materials can be notched in one operation, provided combined
thickness does not exceed .062”.
NOTE: When two piece duct construction is manufactured, the
notching heads that are not required can be quickly deactivated
by removing the notching head hose by drawing back on the
quick disconnect coupling at the manifold. This makes hea s
not required inoperative.
SKETCH NO. 1
: Release foot switch immediatel
o
RIGHT
GAUGE SETTINGS
DEPTH OF NOTCH
0 either 4
” or 28
” Pittsburgh Lock and 1/4
o
” or 12
” and secure. (NOTE-
” dependent on setting
”
on tape and
” x 12
y after cutting is
” 90°
”
”
Page 3
133-A
1
37-E
1 33-D
133-B
137-A
133-A
1
37-D
-------137-
A
138-A
137-F
133-E
133-B
137-A
1
133-A
133-B
33-D
133-B
1
133-F
33-D
Page 4
148
1
37-A-
137-E-
137- F-
138- D1
137-E-
137-D
137-
A
146
133-F
L
1__L-
-- ^
mak\..
!
'V
-
137-C
137-B
133-D
144
145
176
SOLENOID SHOWN WITH
COVER REMOVED
133-B
NOTE DIRECTION OF
MOTOR ROTATION
Page 5
PARTS LIST AND DESCRIPTION LOCKFORMER SPEEDNOTCH
PLEASE USE NEW NUMBER
WHEN ORDERING PARTS
New
Part No.
66603
66622
65716
65715
65714
65122
65028
65112
65181
65041
45010
80070
80102
80503
80502
80328
80421
80483
80485
80208
65404
65500
65535
65532
15167
Old
Part No.
133
133-D
134
135
136
137-
A
137-B1
137-C1
137-D
137-E
138-D1
139
140
140-A
140-B
141
142
142-A
142-B
143
144
146- 1
147- AB
147-BV
148
Description
Start Adaptor
90 El. Adaptor
Hose
Hose
Hose
3/4 x 1/2
3/8 x 3-3/4 Npl.
1/2x
1
12 Street Elbow
1
12 Close Hvy. Npl.
Vent
3 HP 3 60 18 182
Motor Control
12-2x8 Cord
Cord 12-2 37
N28 Heater Element
BX Cable 12-3 44
BX Connector
BX Elbow Connector
Foot Switch
Hyd. Pump Rt. Mtd.
Rif. Valve
Sind. Valve
Valve Sub
Manifold
Hex.
3/8
Hex.
Pipe Plug
Plate
Bushing
Bushing
PLEASE USE NEW NUMBER
WHEN ORDERING PARTS
New
Pieces
Per Unit
1
4
2
1
1
1
1
1
1
3
1
1
1
1
1
2
1
5
1
1
1
1
1
1
1
Part No.
65212
65717
54408
60650
50024
56534
62029
60097
60094
61120
62363
60576
62360
85158
60951
62081
60795
70802
65220
14516
Old
Part No.
149
150
151
152
153-A
153-B
155
155-G
156
156-E
156-G
159
161-B
162
163
164
165
167
170
171
171
-A
172
176
178
Description
See Box
1/4 Npt. SHPP
See Box
Hose
See Box
See Box
Tank Weldment
5/16-18x5/16 SSS
Stand
See Box
Wk. Guide Assembly
3/8 x 1 /16 Washer
3/8-16x1-3/4 HHCS
3/8-16x1/4 HHCS
3/8-16 HN Hvy. SF
3/8 Lock Washer Med.
10-24x1/2 RHMS
3/16 Lock Washer
Speednotch Name Plate
3/8 x 2-1 /2
5/8 x 3/16 Washer
4x3/16 Drive Screw TP-U
G300 Coupling
1/2
Spring Guide
Assembly
Lag Screw
Npt. SHPP
Pieces
Per Unit
1
5
1
1
1
1
34
4
16
34
34
3
3
1
4
1
2
5
PLEASE USE NEW NUMBER
WHEN ORDERING PARTS
New
Part No.
15127
15130
40452
55409
60091
60300
60303
60306
60575
60797
61040
65275
70822
80554
80601
80607
80608
85164
Old
Part No.
Description
Cyl. Head
Bottom Cap
Cyl. Body 88450
Hyd. Base
3/8-16x1 HHCS
1 /4-20
1 /4-20
1/4-20x1-1/2 SHCS
10-24 x 3/8 RHMS
4x1/4 Drive Screw TP-U
10-24 HN
1/2x1/2x1
Quick Disconnect Coupling
Wire
Rg. Tng.
Insulating Cap
Wire Joint
Lockformer Logo
x 3/8 SHCS
x 3/4 SHCS
Nut
Terminal
12 Tee
Pieces
Per Unit
5
5
5
1
14
5
60
4
4
4
7
2
5
1
5
2
2
1
16 GAUGE SPEEDNOTCH SERIAL NO.
65001
65303
65572
16 GAUGE SPEEDNOTCH SERIAL NO.
65003
70820
70790
65751
56533
149
151
153A
153B
156E
1/4x1 Hvy. Npl.
1 /4 x Npt. Swivel Adap.
Shut Off Valve
1/4x2
Hvy.
Quick Disconnect
Sash Chain
Hose Clamp
Punch Gauge Bar Assy.
Npl.
VG
2042 & FOLLOWING
VG
2041 & BELOW
5
5
5
5
5
5
10
1
Page 6
NOTCHING DIAGRAM FOR TYPICAL SQUARE DUCT
— 3V4 MIN
1—11/2 MAXIMUM DEPTH
■*
— 1 3
/
b maximum width
3!4
3 Vi
L~1i/
2
maximum depth
NOTCHING HEADS
1—-LEFT HAND 115° CORNER NOTCH
3—
40° VEE NOTCH
1—RIGHT HAND 115° CORNER NOTCH
OIL
: The oil used in the reservoir is a commercial hydraulic oil having
ity of 150 SSU at 100° F. On initial fill 7 U.S. gallons Socony Vacuum D.l.E.
Light is delivered in the reservoir. An acceptable substitute for above hydraulic
oil is Type A automatic transmission fluid, available at auto service stations. 1 or
proper maintenance of the hydraulic system, die oil should be kept clean and free
of
dirt
or
odier foreign matter. The system should be changed after approximately
year’s operation. This is accomplished by removing drain plug at bottom of
one
reservoir, Replace and fill with clean filtered oil. A ruler inserted to bottom of
reservoir will indicate 7
” when proper oil level is rea
ched.
3!4
a viscos-
^ ^
DIF CARE AND MAINTENANCE
Puncli and dies are
service.
manufactured of high carbon
When
die cutting surfaces
high chrome tool steel for
become wom it will be necessa
Lower dies arc held in position ) ^
removed. To remove punch, disconnect
back gauge bar by removing
remove
lower bottom cap
piston (Part #102). Using a lo/l
agon nut #127 Slide parts #126 oc^
from piston rod. NUU-*.
cylinder body #100 in order to clear punch from
NOTE: When punch and dies are «
Hut top “rf“nc8e
note pun
A LIGHT OIL SHOULD
'
BE APPLIED
PUNCH
\
I
from turning when tightening. I u J •
cylinder body, nesting die to panel, for proper alignment
SIA,pn .
ErS.
5.o„
the socket-head cap screw
25
” 4
g0cket_heQ(
frorn
3
J . ^
gocket nnc
was|,er, #104 guide washer and punch #116
(f,
7
| cap screws and may be easily
man
ifold and remove head from
^
& //no, place unit in vise and
105i Place pin into assembly hole in
] extension wrench remove 5/8 hex-
pus
, piston farther into
from the piston rod.
[
be sharpened in the field, grind
surface of punch. You will
and die
TlX rake angle must be maintained.
OCCASION ALL V
TO PROLONG
TO CUTTING SURFACE OF
DIE LIFE.
Place punch, backing washer, lock washer and
nlmrance not to exceed 0.003 , should beset
and clearance.
.Ik nn VEE-NOTCH by pl«in. . 0.003
—
n u t
” ,o
dies, the clearance should be 0.UUD .
(FOLLOW SAME PROCEDURE AS ABOVE FOR REASSEMBLY.)
After
die above has been completed, replace spring and lower bottom
tighten and reassemble to machine.
cap,
'
PARTS LIST AND DESCRIPTION OF
PLEASE
USE
WHEN ORDERING PARTS
NEW NUMBER
PLEASE USE NEW NUMBER
1
WHEN ORDERING PARTS
1
O
New
Part No.
40452
15127
15121
21750
21751
21752
14626
71002
14516
15130
14845
40490
40460
21577
21576
21509
62612
42511
22301
22302
Old
Part No.
100
101
102
103
103-L
103-R
104
105
106
107
108
109
110
111
112
113
114
114-A
116
117
Description
Cylinder
Head
Piston
Bkg Plate
Bkg. Plate Lft.
Bkg. Plate Rt.
Guide Washer
Comp Spring
Spring Guide
Bottom Cap
Stud
Cyl. Clamp 8849
Handle 88460
Gib Left
Gib Right
Guide Plate
1/4
x
Ga. Step Pin 62612
Punch
Die Vee
3/4 Dwl.
Pieces
Per Unit
5
5
5
3
1
1
5
5
5
5
5
5
5
5
5
5
2
3
3
3
Part No.
HEAD AND DIE ASSEMBLY
New
22303
22304
22305
22306
65176
65645
62714
62365
61203
60301
60401
60001
60609
Part
118
119
120
121
122
124
125
126
127
128
129
130
131
Old
No.
Description
Punch Left
Die Left
Punch Right
Die Right
1
14 Street Elbow
ORg
3/16 x 1 Roll Pin
5/8 Lock Washer
5/8-11 HN
1 /4-28 x 3/8 SHCS
3/8-16x3/4 SHCS
104-28 x 1/2 HHCS
1 /4-28 x 5/16 SSS
Fin. 15/16
Pieces
Per Unit
1
1
1
1
5
10
5
5
5
20
18
10
20
114A—
118-PUNCH
110—
*-|]
HANDLE
1
03R
120—PUNCH
121-DIE
108—STUD-
109—CLAMP PLATE
s-_
cs»
122
101—HEAD
124 “O” RING
102 —
PISTON
103 —
BACKING
116—PUNCH
PLATE
104—GUIDE WASHER
126
127
HI & 112 GIBS
113-GUIDE PLATE
PARTS FOR
NOTCHER ASSEMBLY-
EXPLODED VIEW
100-CYLINDER
t
ios R
107-B0ttO
eturn
~SPRIN
129
\
I
117-DIE
SPRING
g
GUIDE
m
CAP
Page 7
Manufactured by
THE
711 OGDEN AVENUE
LOCKFORMER
COMPANY
LISLE, ILLINOIS 60532
PRINTED IN U.S.A.
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