Page 1
SUPER SPEED
®
CLEATFORMER
MODEL No. 8900
©PIRATIMG 8NST1OCTI0NS
^
3
3
. I
SHOWN WITH
OPTIONAL DRIVE CLEAT
CUTTER ATTACHMENT
THE LOCKFORMER COMPANY
711 W. OGDEN AVENUE
•
LISLE, ILLINOIS 60532
Page 2
ELECTRICALS:
5 HP 220/440 volt three phase motor and con
trols, standard machine wired for 220 volt un
less otherwise indicated.
MACHINE SPECIFICATIONS:
"S
M CLEAT:
Capacity:
Stock Width: 3-5/8
OPERATION:
Start machine and place properly sheared
terial between gauge bars and feed material in
to the rolls
Check end results and make changes accord
ingly.
ADJUSTMENTS:
Should the machine labor under load, the hold
down studs are set too tight. To readjust, tight
en the four studs that pass through the machine
plates and then loosen approximately one quar
ter turn (90°)-
Should machine continue to labor, loosen the
two studs on the lead end of the machine to
three-eights (135°), or one-half turn (180°)
loose. Upward bow can be adjusted by lowering
the exit adjusting screw located on the exit ad
justment gauge assembly. Downward bow
be compensated by adjusting the hold down studs
located at the exit end of the machine. Side bow
is caused by an unbalanced stud adjustment.
22 gauge galvanize or lighter
11 + 000-1/32
ma -
.
can
LUBRICATION:
Lubrication fittings for the high speed shafts
are located under the stand auxiliary side panel.
The high speed bearings should be lubricated
after every eight hours of operation (recom
mended lubricant - Standard Oil Viscous #3, or
equivalent.
)
Page 3
Roll stations #4 and #5 (part #
supplied with one polished angle surface to
are
eliminate friction and allow the material to flow
smoothly during the forming sequence,
rolls should be lubricated periodically with an
application of #20 or #30 SAE lubricating oil to
insure a smooth sliding surface.
G8904 and C-8905)
The
NOTE: If machine is to be used or stored out-
of-doors, an oil or grease film will prevent
rusting of surfaces.
INSTRUCTIONS FOR AUXILIARY ROLLS:
Machine auxiliary shafts are designed to ac
commodate various auxiliary roll sets listed
below. To install these rolls, proceed as
follows:
1.
Remove machine cover.
2. Remove rear section of table top side plate
on side of machines rolls are tobe mounted.
3. If auxiliary rolls are now on machine, re
move retaining bolts and washers. Remove
allparts not pertaining to the set tobe used.
4. Place Woodruff keys on shafts.
5. Select the first pair of rolls which are
marked M
the shafts at the entrance of the machine
(Feed Side). Place the "T-l"roll on the up
per shaft and "B-l" on the lower. Repeat
procedure with roll stations #2, #3 and #4,
etc. until all rolls have been mounted. All
rolls marked "T" should be mounted on the
top shafts and "B
in numerical order. NUMBER SIDE OF
ROLLS MUST FACE OUTWARDS.
T-1" and "B-l" and place them on
11 rolls on the bottom shafts
6. After rolls are installed, fasten rolls with
retaining cap screws and washers.
7. Mount entrance and exit gauge bars to stand,
using slotted holes provided in stand table
top and set entrance gauge by placing a
straight edge along the outer edge of the
auxiliary
rolls; measure
the required
Page 4
amounts in from this straight
extreme ends of the entrance gauge bar. See
Sketches #1, #6 & #6A using drive cleat
rolls, mount second bar after gauge setting
has been made. See schedule below for
various auxiliary sets.
edge to the
©@@©@@@@©
srgAiSHr
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Auxiliary Roll Gauge Settings:
\ ii i ii ii if n n n n
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stress */
Type "S" double seam (22 gauge and
A.
lighter) uses approximately
terial.
Gauge Setting .
Type "L" double seam (18 to 22 gauge
B.
galvanize) 7/16" pocket uses approxi
mately 1-1/8" of material.
Gauge Setting
Standing seam rolls (18-22 gauge gal
C.
vanize) 3/4" height uses approxima
tely 2-1
both single and double edge by simple
gauge attachment,
entrance gauge supplied.
mounted to stand with clips attached to
form standing seam gauge setting to
drilled bar . . . 2" second gauge bar
snaps under clips and is used for right
angle flange. See Sketch #2 below:
/8"per completed seam. Forms
NOTE:
1"
ma
1-1/8"
1-5/16"
Two piece
Drilled bar
*A A OAK SfJAAS
U//Oeft CHA3
Page 5
The top #8 and #9 rolls are not fasten
ed by bolt and are allowed to float. The
exit angle iron has an adjustable bar
that can be lowered to exert
on the material, as it emerges from
the rolls; thereby, straightening the
finished section. See Sketch #3 below:
Set exit gauge to the standing seam
shape
.
pressure
r.
D.
Right angle flange rolls (16-24
galvanize) on straight pieces only. Ad
justable to 7/16" high.
Gauge Setting
E.
5/16" Auxiliary Pittsburgh (20
and lighter) uses approximately 1" ma
terial.
Gauge Setting
A slight taper in gauge setting may be
required.
NOTE:
remove rolls from the ?6 roll station and bolts
that straddle the bottom
Sketches #4 and #5). Place opening roll holder
and slide on machine and fasten with the two
1/2-13 NC x 2" HHCS provided.
To install
................
auxiliary opening roll holder,
AOnarAH.t
1-11 / 16"/1-3/4"
6
roll shaft (See
1-5/16"
snr/cw
gauge
gauge
Ys
N
Page 6
INSTRUCTIONS FOR AUXILIARY ROLLS (Continued)
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F. Drive Cleat: (20 gauge and lighter)
used 2-1
Gauge Setting
NOTE: Use gaugebar stamped DC (15/16" wide)
as center bar for "S" cleat and drive cleat. Set
outside gauge bar to width of material being
used. (See Sketch #6).
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G. Combination 3-in-l rolls (capacity 22
U [
gauge and lighter), also 2-in-l,
approximately 1-3/4" on "T" section,
1-1/8" on standing seam and 1/2" on
right angle flange. Standard instal
lation places rolls on pulley side of
machine. Gear side mounting may be
available on request.
/8" material.
POU.SY
TOTTTTF TUTTTTTT
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2-1/8"
7
uses
Gauge Settings - 3-in-l Gauge Bar:
Top Step “
Middle Step standing seam . . 1-1/2"
Bottom Step
T" section
right
angle flange 15/16"
2-1/16"
Page 7
Gauge Settings - Combination 2-in-l"
Top Step ''T" section
Bottom Step standing seam . . 1-1/2"
NOTE: The combination gauge acts as a center
guide for the "S" cleat and combination
rolls
.
When the first setting is made, the other two
will automatically be correct.
shapes can be made by placing material to the
proper gauge step. The exit angle iron gauge
has an adjustable bar that can be lowered to
exert pressure
from the rolls - thereby,
finished section. See Sketch #3.
NOTE: WHEN ADJUSTING THE EXIT GAUGE
FOR THE 3-in-l COMBINATION, BE SURE TO
SET IT TO THE "T" SECTION OR DAMAGE
WILL RESULT BY MATERIAL INTERFER
ENCE WITH THE GAUGE BAR.
When changing rolls, loosen the exit gauge
9.
and move it to the extreme ends of the table
slots away from where the material will
pass. Run a test piece of material through
the rolls and stop the machine as the lead
edge of the formed material reaches the
end of the exit table. Set the exit gauge to
the formed material -- the gauge should be
flush with, but not bearing against, the ma
terial unless side pressure is required for
straightening. Adjustment
on the 3/8" studs that pass through the
plates will effect the shape and the tendency
of the material
gauge,
rolls
removed from the machine and all parts
for the set to be mounted be included on
assembly.
10. Replace top cover and stand back plate.
11. Place material against gauge bar and feed
into machine.
NOTE: Roll coding is such that on similar
rolls, the numbers will designate more than one
station. EXAMPLE: Combination 3-in-l rolls
have three rolls stamped LTC
These rolls are to be placed one on the bottom
7 shaft and the other two on B-8 and 9.
on
the material as it emerges
to
It is important that, when changing
all parts pertaining to each set be
,
..................
straightening the
of
hold to the entrance
2-1/16"
3-in-l
The other two
the pressure
-2-3-B
-7- 8-9.
Page 8
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Page 9
8900 CLEATFORMER
IOCKFOBMEB
USE NEW
NUMBER
WHEN ORDERING
PARTS
Part No.
20144
20262
20143
11141
11142
11143
11144
11145
11146
11147
11148
13128
14160
14161
14162
New
Old
Part
No.
C8900AB
C8900AT
C8900GB
C8901
C8902
C8903
C8904
C8905
C8906
C8907
C8908
C8910
C8911
C8912
C8913
Description
Btm. Pit.
Upr.
Bk. Pit.
Btm. Frt. Pit.
89 T B1
89 T B2
89 T B3
89 T B4
89 T B5
89 T B6
89 T B7
89 T B8
Roll Shaft
Drive Gear
Idler Gear (takes 2-66090)
Main
Idler Gear (takes 2-66100)
PARTS
Pcs.
Per Unit
1
2
1
2
2
2
2
2
2
2
2
18
18
7
1
list
New
Part No.
66090
66100
66320
14661
66321
66425
66422
31907
31908
50008
29404
60501
60551
50921
61120
Old
Part No.
C8945
C8946
C8947
C8948
C8949
C8950
C8951
C8952-1
C8952
C8953
C8953-9
C8953-12
C8953-13
C8954
C8955
Description
B
1416 Torr Brg.
B1612 Torr Brg.
NTA 1625 Torr Brg.
Thrust Collar
1 3/32 washer HT
TT1709 1 Thrust Brg.
TT
1503 2 Thrust Brg.
Sheet Slide Gear
Sheet Slide Roll
Stand Complete
Motor Base
1/4 20 1/2 FHmS
1/4 20 1/2 RHMS
Cover
3/8
16 HN
Hvy. Sf.
Pcs.
Par Unit
7
33
2
2
2
42
7
1
1
1
2
8
9
1
10
14301
51900
60402
60680
13505
13605
13657
13302
13304
13406
14640
62033
62551
62340
62029
62364
60154
42001
62633
60450
60954
62402
80080
80102
80333
80483
80423
70421
70442
70052
66111
C8914
C8915
C8915C
C8916
C8917
C8918
C8919
C8920
C8921
C8922
C8923
C8924
C8926
C8927A
C8928
C8929
C8930
C8931
C8932
C8933
C8934
C8935
C8936
C8937
C8938
C8939
C8940
C8941
C8942
C8943
C8944
Drive Gear
Fibr Gear Assy
3/8 16 1 SHCS
3/8 16 3/8 SSS
Plain Spacer
Idler Spacer
Main Idler Spacer
1st Drive Shaft
2nd Drive Shaft
3rd Drive Shaft
Collar
3/8 040 washer
3/8 16 6 1/2 Stud
3/8 Blvl Washer
3/8 1/16 Washer
1/2 Lck washer
1/2 13 1-1/2 HHCS HT
Lube Bolt
3/8 1 Dwl
1/2
13 1
SHCS
1/2 13 1 FHSCS
15 wdrd Key
5 HP 3 60 1800 184
Mtr. Control
N33 Heater Element
BX Conn. 3/8
BX Cable 12 3 58
2BK 32 1 Shv.
2BK 45 1 1/8 Shv.
5L 480 Belt
HJ 162412 Torr. Brg.
13
48
18
43
42
39
1
1
2
2
7
1
1
1
1
1
4
4
61300
60877
60876
60882
21303
53304
33904
60052
61101
32902
66640
66610
66650
66600
66700
66700
C8956
C8957
C8958
C8959
C8960
C8961
C8962
C8964
C8965
C8967
C8967A
C8967B
C8967C
C8967D
C8967E
C8967F
60575
1
4
1
4
1
1
2
1
1
1
1
2
6
60795
60797
60875
61040
61122
61160
66321
80601
85153
85164
3/8 16 Jam Nut SF
3/8 16 1 3/4 CB
3/8 16 1 1/4 CB
3/8 16 3/4 CB
Ent. Ga. Bar
Exit Ga. Assy.
Zee Bar
5/16 18 1 HHcs
5/16 18 HN Hvy. SF
Lube Conn Holder
1610 Grs. Fitting
888L Half Union
Angle Body
886L Fern Couplg.
15 Nyla Tubing
19 Nyla Tubing
10 24 3/8 RHMS
4 3/16 Dr. Scr. U Cad
4 1/4 Dr. Scr.
3/8 16 x 1 CB
10 24 HN
3/8 16 HN Fin.
1/2 13 HN Hvy. Sf.
TRC 1625 Torr Race
Rg. Fng. Terminal
Cleatformer Nam. Pit.
Lockformer Logo
4
4
4
2
2
1
1
1
1
1
7
7
1
7
45
76
4
4
4
4
4
4
2
2
3
1
1
AUXILIARY ROLL SETS
9999204Male
99991
04Female
9999803
9999703
9999903
9999604
9999503
9999003
9998703
9998403
Button Punch Snap Lock
Button Punch Snap Lock
Double Seam Rolls Type S
Double Seam Rolls Type L
5/16 Aux. Pittsburgh Rolls
Drive Cleat Rolls
Right Angle Flange Rolls
3-in-1 Combination Rolls
2-in-1 Combination Rolls
Standing Seam Rolls
24 to 30 ga. set
24 to 30 ga. set
22 to 28 ga. set
16 to 28 ga. set
20 to 28 ga. set
20 to 26 ga. set
16 to 24 ga. set
22 to 26 ga. set
22 to 26 ga. set
18 to 20 ga. set
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