Page 1
Installation and Operating Instructions
LOCKFORMER
Insulation Cutter
CROSS ANGLE
COIL SUPPORT ANGLE
=
G
ro
z
MAIN BODY
/
ASSEMBLY DETAIL OF LEGS
& MAIN BODY OF UNIT
Sketch No. 1
INSTALLATION
PRELIMINARY: For convenience in shipping the unit is shipped knocked-down.
Before attempting assembly be sure to read the assembly instructions completely.
ASSEMBLY INSTRUCTIONS:
1. Begin assembly by bolting (2) legs to each of the coil support angles as illustrated
on Sketch No. 1 using the 3/8-16X3/4”
Lg. Hex Bolts, Lockwashers and nuts provided.
2. Bolt the cross angles to the leg assembly completed in step (1). See sketch No. 1.
It’.OTn nj'.OuT MM5UHS0 0*0
(SCI
S«CTCH 2* too >.‘OONTi>jO 6*0 TO
TABLl-T»6cC NOT MflViOlO)
r°H
*.U_
WV5T BC
i
SIDE GAUGE
3. The base assembly is now complete.
Place the main body assembly in place on
top of the base and
attach with 3/8-16X3/4
LG. Hex Bolts, Lockwashers and nuts
provided.
TABuE
;
tcct
(
4. Tighten all bolts to insure a stable
assembly.
5. Place unit against run-out table (not
furnished by Lockformer) and fasten with
1/4”
carriage bolts and nuts furnished
in package. Make sure edge of table is
TOP ASSEMBLY
Sketch No. 2
square with front edge of machine. See
Sketch No. 2.
1
1
Page 2
T
j
rt
£
STRAUSHT EDGE
DlA. DRILL \N TAbLE TOP
*(•*-
PLACES)
STUDS
=p
■53^-
MOUNTING OF EDGE BAR GAUGE TO TABLE
Sketch 2A
-----
iT ^1° a
T
CUTTER BLADE
side gauge
[
"i
° °u
>
6. Fasten length runout measuring bar to table per sketch No. 2 and No. 2A. Make sure
measuring bar is in line with the side gauge and square with the front edge of the machine.
7. For operator's convenience the length runout measuring bar can be mounted on either
the right or left side of the runout table. The unit as shipped is set-up for having the run
out measuring bar on the left side of the table. For installing the measuring bar on the
right side of the table remove the side gauge and fasten it to the right side of the machine
in the holes provided and proceed as outlined in paragraph No. 6.
I
GAUG^
SET SCREW [l
>
HOLD CXXUH
/
rou.cr
> SUPPORT BAR
KXLHOLD
W
•SET SCREW
TlT* END COLLARS
!
n collars
Sketch No. 3
TOP ASSEMBLY SHOWING
HOLD DOWNS IN POSITION
ROLL HOLD DOWN
n
AU6N TO SIDE
co
*0
VIEW A-A
8. Slide hold down roller support bar approximately 12”
the left and right hand roll hold downs. Line up the roll hold down with the side gauge
and tighten the socket set screws in the collars on the roll hold down. Set the other hold
down 48”
collars. See Sketch No. 3.
from the first unit and fasten in line with the first hold down. Tighten end
out of the main body and install
Page 3
9 Place roller cutter assembly in place on rear cutter bar. Slide lower roll up until con
tact with cutter bar is made. Unit should slide freely on bar and yet be firmly located.
Tighten lower roller bolts.
10 Place slide cutter in place on front cutter bar with cutter blade engaged in material
support. Lock to desired cutting position with thumb screw. See Sketch No. 4.
11. Unit is now ready for operation.
FRONT CUTTER ASSY
MATL, SUPPORT
FRONT E
MAIN BODY
DGE OF
O
o
i
i
WIDTH CUTTER ASSEMBLY
Sketch No. 4
OPERATING INSTRUCTIONS
Capacity: I" to 2”
Outside diameter of rolls 40”
Operation:
1. Remove paper wrapper from duct liner roll. Also break off trim edges of roll as required.
2. Swing hold down back out of the way. Insert roll support bar into the roll core and
place into the roll support as illustrated on Sketch No. 5.
Thick X 48”
TENSION
Wide Fiberglass duct liner.
Maximum.
ROTATE
roll
HOLDOWN
ROLL SUPPORT
m
TENSION
ROLL.
ADJUSTMENT
ASSEMBLY WITH INSULATION
ROLL IN POSITION
Sketch No. 5
Page 4
PARTS LIST
PLEASE USE NEW NUMBER
WHEN ORDERING PARTS
New
Part No.
56511
56513
56512
29413
56514
71152
56516
56515
56517
35601
21508
56525
56518
42011
56519
19010
21507
39920
56527
60795
29600
31422
56520
21661
56521
22480
22002
22003
62702
62703
71000
31914
19161
66400
60006
Old
Part No.
IC-101
IC-102L
IC-102R
IC-103
IC-104
IC-105C
IC-105L
IC-105R
IC-106
IC-107
IC-110
IC-111
IC-112
IC-113
IC-114
IC-115
IC-116
IC-118
IC-119
IC-119C
IC-120
IC-121
IC-122
IC-122C
IC-122D
IC-122F
IC-122G
IC-122H
IC-1221
IC-122J
IC-122K
IC-124
IC-125
10126
IC-127
Description
Leg
Assy.
Suppt. Angle Assy.
Suppt. Angle Assy.
Cross Ang.
Roll Shft. Assy.
3/4 Clr.
Roll Hid. Dwn. Assy.
Roll Hid. Dwn. Assy.
Mn. Bdy. Wld. Assy.
Stk. Sprt.
Cutter Mtg. Bar
Hid. Dwn. Suppt. Assy.
Roll Hlder. Assy.
Press Bit. 60240
Pressure Roll Assy.
Pvt. Bar
Cutter Hndl.
Lateral Spring
Cutter Slide Assy.
4x3/16
Dr.
Scr. TP-U
Side Guide
Roll Adj. Pit.
Ga. Assy.
Slide Lock
Lckng. Rod Assy.
Toggle
Locking Lever
Tension Bar
3/16x3/4
3/16x1-1/4 Roll Pin
Comp. Sprg.
Slide Pit.
Roll
FF620-1 Amplx. Brg.
1 /4-20 x 2-1 /4 HHCS
Bar
Grv.
Pieces
Per Unit
Pin
4
1
1
2
1
2
1
1
1
1
2
2
1
2
1
1
1
4
1
22
1
1
1
1
1
1
1
1
1
1
1
1
4
8
4
Cont. on Next Page
Page 5
PARTS LIST
Cont. from Previous Page
PLEASE USE NEW NUMBER
WHEN ORDERING PARTS
New
Part No.
61060
62009
56522
60090
62363
61120
60875
61473
62029
60852
62000
60922
60575
62360
61040
60000
62365
70900
85164
85168
60484
13517
62370
85306
56523
Old
Part No.
IC-128
IC-129
IC-130
IC-134
IC-135
IC-136
IC-137
IC-138
IC-139
IC-140
IC-141
IC-143
IC-144
IC-146
IC-147
IC-148
IC-149
IC-150
IC-151
IC-152
IC-154
IC-155
IC-156
IC-157
IC-159
Description
1/4-20 Hn. Fin.
5/16 Wshr.
Run
Out Ga. Assy.
3/8 x 3/4 HHCS
3/8 Lck. Wshr. Med
3/8-16
Hn. Hvy. Sf.
3/8-16 x 1 CB
3/8-16 Wing Nut
3/8 x 1 /16 Wshr.
1 /4-20x 2-1
1/4x062 Wshr.
5/16-18 x 1 Thb. Scr.
10-24 x 3/8 RHMS
3/16
10-24 Hn.
1/4-20x1/2 HHCS
5/8 Lck. Wshr.
Rubber Hndl.
Lckfrm. Logo
1 C. Name Pit.
10-24
Axle Spcr.
1/46 Lck. Wshr.
Cutter Caution Tag
Movable Gu. Pit. Assy.
12 CB
Lck. Wshr.
SHCS
Pieces
Per Unit
13
8
2
20
20
20
1
1
1
6
4
2
12
12
12
8
2
1
2
1
2
4
4
2
1
56524
14603
85080
85140
IC-160
IC-109
IC-108
IC-117
Strt. Gu. Pit. Assy.
Arbor Wshr.
Cutter Blade
Tape
1
2
2
2
Page 6
3. Thread insulation under tension roll. Tension can be adjusted to suit thickness being
cut by sliding tension roll adjusting angle forward or backward.
4. Set front cutter assembly to desired width; with direct reading tape. NOTE! Tape reads
from the left side of the machine.
5. Slide roller cutter to one extreme side of the machine.
6. Set length gauge stop to the desired length and lock toggle to keep setting consistent.
See sketch No. 6.
LOCKING HANDLE
LOCK^
7. Pull insulation through the machine and out onto the runout table. Make sure the edge
of the insulation is square up against the side gauge but not riding hard against it.
8. Pull material until it butts up against the length gauge.
9. Draw the roller cutter across the material cutting it to length.
OPEN
Sketch No. 6 LENGTH BAR ASSEMBLY
—
-I
10. Pull cut piece straight out of the machine to finish the cut. If this piece is not pulled
straight out of the machine a crooked cut will result.
11. Repeat above operation until all pieces of the same size are cut then change blade
location and proceed to next size.
12. Occasionally put a drop or two of oil on the cutter blade axles and the cutter rollers.
THE LOCKFORMER COMPANY
711 OGDEN AVENUE
e
LISLE, ILLINOIS 60532
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