Page 1
INSTALLATION and
OPERATING INSTRUCTIONS
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THE LOCKFORMER COMPANY
711 W. OGDEN AVENUE • LISLE, ILLINOIS 60532
Page 2
BPCB - f/S
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BPCB - 324
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Page 3
PARTS
USE NEW
NUMBER
WHEN ORDERING
PARTS
<3>
New
Part No.
56509
22315
19002
60097
62363
56529
28800
28801
60152
62364
62057
13501
9954411
66401
15162
15161 BPCB-113C
15124
15166
15104
14854
61203
61120
65625
65646
71017
62365
66630
66623
15165
65717
65003
65550
65000
60091
62363
61120
0400201
56581
56582
29405
Old
Part No.
BPCB-102
BPCB-103
BPCB-104
BPCB-105
BPCB-106
BPCB-107
BPCB108L
BPCB-108R
BPCB-109
BPCB-110
BPCB-111
BPCB-1
BPCB-113
BPCB-113A
BPCB-113B
BPCB-113D
BPCB-113E
BPCB-113F
BPCB-113G
BPCB-113H
BPCB-1
BPCB-113J
BPCB-113K
BPCB-113L
BPCB 113M
BPCB-1
14
BPCB-1
15
BPCB-1
16
BPCB-1 IS
BPCB-1
19*
BPCB-^*
BPCB-123
BPCB-124
BPCB-
125
BPCB-126
BPCB-200
BPCB-201
BPCB-202
BPCB-203
LIST
Description
Main Base
Lower Die
Punch
3/8" -16 Hex Head Cap Screw
3/8" Lock
Upper Die
Hold-Down Left Hand
Hold-Down Right Hand
1/2”-13x1-1/4 Hex Head
1/2" Lock Washer
1/2" I.D Washer
12
Spacer
Cylinder Ass'y. Complete
Bearing
Rod End Cap
Piston End Cap
Piston
Cylinder Body
Cylinder Rod
Tie In Rod
Nut
131
Nut
“
"0" Ring
Spring
5/8" Lock
Female Side Tee
Male Elbow
Tubing
0
Coupler
Nipple
Flow Control Valve
0
Close Nipple
Hex Cap Screw
Lock Washer
Hex Nut
Stand
Right Hand Leg.
Left Hand Leg.
Cross Angle
Cap
Screw
0" Ring
Washer
Ass'y. Complete
Washer
and
Per Unit Part No.
DESCRIPTION
Pcs.
15
New
1
60091
l
62363
61120
3
0400301
3
80041
70801
1
65403
1
65675
1
4
65026
65183
4
65600
65800
4
60047
8
61101
2
62362
2
2
60053
65704
2
65530
2
65026
2
65112
2
8
65275
65113
2
65176
8
65025
2
54400
6
2
54422
80205
2
80651
1
80430
2
80704
2
1
80481
80483
I
80485
1
80209
1
80525
4
4
65700
60094
4
62363
1
61120
2
45000
2
2
■'‘Furnished Only When Speednotch Power Package Is Used.
Old
Part No.
BPCB-204
BPCB-205
BPCB-206
BPCB-300
BPCB-301
BPCB-302
BPCB-303
BPCB-304
BPCB-305
BPCB-306
BPCB-307
BPCB-308
BPCB-309
BPCB-310
BPCB-311
BPCB-312
BPCB-313
BPCB-315
BPCB-316
BPCB-317
BPCB-318
BPCB-319
BPCB-320
BPCB-321
BPCB-322
BPCB-324
BPCB-326
BPCB-327
BPCB-328
BPCB-329
BPCB-330A
BPCB-330
5PCB-331
BPCB-332
BPCB-334
BPCB-339
BPCB-340
BPCB-341
BPCB-342
BPCB-
345
Description
Hex Cap Screw
Lock Washer
Hex Nut
Hydraulic Power
1 H.P. Motor
Coupling
Pump
Suction Strainer
3/8" Close Nipple
Street Elbow
Gasket
Compression Washer
Hex Cap Screw
Hex Nui
Lock Washer
Hex Cap Screw
Hose Ass'y.
Solenoid
3/8" Close Nipple
Reducing Bushing
Valve
1/2" Tee
Reducing Bushing
1/4" Street Elbow
Tank Nipple
Tank Ass’y.
Cover Ass'y.
Starter
Junction Box
BX Cable
Greenfield Cable
BX
BX Connector
90°
Foot Switch
Power Cord Set
Hose Ass’y.
Hex Cap Screw
Lock
Hex Nut
Pipe Plug
Switch
Connector
Connector
Washer
1/2"
3/8"
Unit Complete
Pcs.
Per Unit
4
4
4
1
1
1
1
1
1
1
1
4
4
8
4
3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
3
1
1
1
1
4
4
4
1
Page 4
INSTALLATION
PROCEEDURE
PRELIMINARY: For convenience in shipping, the unit is shipped knocked-down. Before at
tempting assembly be sure to read the Assembly Instructions Completely.
ASSEMBLY
INSTRUCTIONS: 1. Begin stand assembly by bolting the cross-angles to the Leg Assemblies
as illustrated in Figure NO. 1 using the 3/8-16X1”
LG. Hex Bolts, Lock-
washers and Nuts provided.
t
1“-
i
T 2. Place the Hydraulic Power Package Assembly in place on
.
the stand cross-angles as illustrated in Figure NO. 2 using
3/8-16XM/4”
LG. Hex Bolts, Lockwashers and Nuts
provided.
^6‘IC'Il* H
f
J
I Figure NO. 1
Assembly Detail
of Stand
u
Ec'.
tv
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ft
L
3. Place the Check Bender Main Assembly in place on top of
the stand as illustrated in Figure NO. 2 and fasten using the
3/8-16X1”
LG. Hex Bolts and Lockwashers provided.
4. Connect Hydraulic Hose from power package to Tee con
nection on Main Assembly. See Figure NO. 3. NOTE: If Cheek
Bender is to be used with Speednotch Hydraulic package,
remove plug from sixth hole of manifold and screw nipple on
Hex-
B
out
oATl
arTr
->
9
-
end of hose from the main assembly into the manifold.
I 5. Unbind foot switch cord and power cord.
:>
IMPORTANT: Because of shipping requirements and pos
sible spillage of Hydraulic Fluid, the unit is tested at
Lockformer’s Plant and the Hydraulic Fluid is drained. There
fore, it will be necessary to fill the unit before start-up.
V % - it *1 i
a
—i:f“ Figu
Stand, Power
| Package and
Bender Assembly
£
Figure NO. 3
Hydraulic
Connection
re NO. 2
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ose
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Before attempting to run unit, fill reservoir with 3-1/2 gallons
of a commercial hydraulic oil having a viscosity of 150 SSU
§ 100°F. An acceptable substitute for the above hydraulic
oil is type A Automatic Transmission Fluid, available at auto
service stations. A ruler inserted to the bottom of the reser
voir will indicate 7-1/2”
when the proper oil level is reached.
ELECTRICALS: Normal electrics 110 Volt, 60 Cycle,
Single Phase. Motor furnished 1 H.P. x 3600 RPM. Full load
amps 11.8. Check local code restrictions for electrical
service required.
Hy'D'ZAuuiC
Page 5
Operating
Instructions
CAPACITY: 20 Gauge or lighter galvanized or cold rolled steel.
OPERATION: 1. Start unit and operate several times with no material in the machine to bleed
all air from the system.
2. Insert material into die opening and depress foot switch to actuate die and form
flange and buttons. Release foot switch and remove completed flange. Reinsert
cheek on opposite side of die and actuate die. Proceed as above until all (4)
edges of cheek are completed.
Release foot switch immediately after
unnecessary heating of oil and pos-
cause
intervals as illustrated in Figure
---
2.V -
------
w
^4 '
n"
ZB
7
W
ith
Oe St*c« C
C*. B-kmo Sm-
Figure NO. 4
Typical Large
Cheek example
CAUTION:
flange is formed. If foot switch is kept depressed oil
pressure will be at maximum setting of relief valve
Mi
4
*3
m
pS
ut
j
and will
sible damage to pump.
3. On pieces longer than 24”, it will be necessary to slit
the flange edge at 24”
NO. 4.
Proceed as in paragraph #2 making bends in 24" increments.
4. Due to the design of the hydraulic system, when using
this unit with the Speednotch Power Package, it is necessary
to regulate the flow of the hydraulic oil. A flow control
valve is furnished in the Tee connection of the Main
Assembly. (See Figure NO. 5) To decrease the operating
speed of the bender, turn the adjusting screw counter
clockwise. Once a satisfactory speed has been attained,
gat
lock the adjusting screw in place with the lock nut.
I
Figure NO. 5
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Scpcuj
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To ‘
SpEET) KJcn-CW
h\\/t>ewjuc
HYDRAULIC UNIT MAINTENANCE:
For proper maintenance of the hydraulic system, the oil
should be kept clean and free from dirt or other foreign
matter. The suction strainer located in the reservoir
should be removed and cleaned periodically. The system
should be changed after approximately one year's operation
and refilled with clean filtered oil. (See paragraph for
recommended oil.)
GENERAL MAINTENANCE
Occasionally a light oil should be applied to the surface
the upper die slides on. Also a light oil should be ap
plied to the cutting surface of punch and die to prolong the
die life.
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