Thales MissionLink Installation Manual

Thales MissionLINK™

Installation Guide

This document contains technology controlled f or export by the U.S. Department of Commerce in

SEPTEMBER 2018

COPYRIGHT © 2018

accordance with Export Administration Regulat ions. Diversion contrary to U.S. law prohibited.

THALES DEFENSE & SECURITY, INC.
ALL RIGHTS RESERVED

Installation Guide 84465 Rev. B

i

Rev

Date

Description of Change

Author

Rev B

Sept 2018

ECN: 42141

and Testing

SJacques

This document contains technology contro lled for export by the U.S. Department of
Commerce in accordance with Export Administration Regulations (EAR). Diversion contrary
to U.S. law prohibited. Include this notice with any reproduced portion of this document.

This document contains technology contro lled for export by the U.S. Department of
Commerce in accordance with Export Administration Regulations (EAR). Diversion cont rary
to U.S. law prohibited. Include this notice with any reproduced portion of this document.

RECORD OF CHANGES

Rev A June 2018 Initial Release SJacques

• Update based on Beta user feedback

WARNING – INFORMATION SUBJECT TO EXPORT CONTROL RESTRICTIONS

WARNING – INFORMATION SUBJECT TO EXPORT CONTROL RESTRICTIONS

Installation Guide 84465 Rev. B

ii

Export Compliance:

This product is controlled by the export laws and regulations of the United States of America. The U.S. Government may restrict the
export or re-export of this product to certain individuals and/or destinations. For further information, contact the U.S. Department of
Commerce, Bureau of Industry and Security.

This product User shall comply with all applicable laws related to export and import of this product in any jurisdiction and/or
government authority. User shall be responsible for complying with any and all export and import restrictions, laws and regulations in
any country User is conducting business.

Disclaimer:

This manual contains information that is current as of the date shown on the front cover. Every effort has been made to ensure the
correctness and completeness of the material in this document. The information in this document is subject to change without notice.

Thales®, Thales MissionLINK™, and any other Thales trademark or Thales service mark referred to or displayed in this document are
trademarks or registered trademarks of Thales.

Legal Notices

This product is subject to a Limited Warranty, Limitations, Exclusions, and Terms and Conditions, which can be found on line at

www.thalesdsi.com

Prior to Installing this product, read and understand this Installation Guide and the User Manual, including the safety warnings and
information. Failure to do so could result in serious injury or death.

Intellectual Property

User acknowledges that the Products
Thales and others. No title to or ownership of any proprietary rights related to any Product is transferred to User or any Customer
pursuant to the use of this product. The purchase of any Thales products shall not be deemed to grant either directly or by implication
or otherwise, any license under copyrights, patents, or patent applications of Thales or any third party software providers, except for
the normal, nonexclusive, royalty free license to use that arises by operation of law in the sale of a product.

Content Copyright

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these terms, the User agrees to defend, indemnify and hold Thales harmless with respect to any claims or actions by third parties
related to the improper use of copyrighted material and to pay all costs, damages, fines and other amounts incurred by Thales, or on
its behalf, in the defense of any such claims or actions.

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User agrees to defend, indemnify and hold Thales harmless with respect to any claims or actions by any governmental entities or other
third parties related to any violation of law with use of the Product or Accessories, misuse of the Product or Accessories under these
Terms and Conditions, or any other violation of these Terms and Conditions and further agrees to pay all costs, damages, fines and
other amounts incurred by Thales, or on Thales’s behalf, in the defense of any such claims or actions.

SOFTWARE LICENSE

The following terms govern User’s access and use of the Thales-supplied software (“Software”) contained on the Product or
Accessories.

License. Conditioned upon compliance with these Terms and Conditions, Thales grants to USER a nonexclusive and nontransferable
license to use for USER’s internal purposes the Software and the Documentation. “Documentation” means any written information
pertaining to the Software and made available by Thales with the Software in any manner. USER shall use the Software solely as
embedded for operation of this product.

No other licenses are granted by implication, estoppel or otherwise.

Thales Product Warranty Claim Process

Please see the Thales website at www.thalesdsi.com

User Documentation:

Thales Defense & Security, Inc. continually evaluates its user documentation for accuracy and completeness. Any suggestions you may
have for changes or additions should be sent to [e-mail]

84465/84465-IETM).

.

involve

valuable patent, copyright, trademark, trade secret and other proprietary rights

.

Subject Line: Thales MissionLINK™ Installation Guide (PN

of

Installation Guide 84465 Rev. B

iii

Table of Contents

INTRODUCTION .......................................................................................................................................................... 1-1

EQUIPMENT OVERVIEW .............................................................................................................................................. 1-1

Terminal Unit ................................................................................................................................................... 1-2

Broadband Active Antenna (BAA) .................................................................................................................... 1-5

MISSIONLINK

TOOLS AND SUPPLIES NEEDED FOR INSTALLATION ............................................................................................................ 1-8

GENERAL GUIDELINES ................................................................................................................................................. 2-1

Preparation ...................................................................................................................................................... 2-1

Precautions During Installation ........................................................................................................................ 2-1

INSTALLATION ........................................................................................................................................................... 2-2

MOUNTING THE BROADBAND ACTIVE ANTENNA (BAA) ................................................................................................. 2-2

Magnetic Mounting Detail ............................................................................................................................... 2-3

Hard Mounting Detail ...................................................................................................................................... 2-5

INSTALLING THE TERMINAL UNIT ................................................................................................................................... 2-7

CONNECTING POWER TO THE TERMINAL UNIT ............................................................................................................... 2-10

DC Power Connection ..................................................................................................................................... 2-11

SYSTEM STATUS INDICATORS ...................................................................................................................................... 2-13

™

KIT CONTENTS ..................................................................................................................................... 1-6

TROUBLESHOOTING .................................................................................................................................................... 3-1

TECHNICAL SPECIFICATIONS ......................................................................................................................................... 4-1

TEMPERATURE .......................................................................................................................................................... 4-2

PHYSICAL CHARACTERISTICS ......................................................................................................................................... 4-2

CONNECTOR DETAILS .................................................................................................................................................. 4-3

TU 12V Connection Detail ................................................................................................................................ 4-4

TU 10-32VDC Connection Detail ....................................................................................................................... 4-4

ACRONYMS / GLOSSARY .............................................................................................................................................. 5-1

INDEX ............................................................................................................................... INDEX-1

APPENDIX A ANTENNA MOUNTING TEMPLATE (PN 3900013-1) ....................................................... A-1

APPENDIX B TERMINAL UNIT MOUNTING TEMPLATE (PN 3900011-1) .............................................. B-1

Installation Guide 84465 Rev. B

iv

List of Figures

FIGURE 1-1 MISSIONLINK

FIGURE 1-2 TERMINAL UNIT (TU) .............................................................................................................................. 1-2

FIGURE 1-3 TERMINAL UNIT (TU) LEDS ................................................................................................................... 1-3

FIGURE 1-4 TERMINAL UNIT (TU) FRONT PANEL DETAIL .......................................................................................... 1-4

FIGURE 1-5 TERMINAL UNIT (TU) BACK PANEL DETAIL ........................................................................................... 1-5

FIGURE 1-6 BROADBAND ACTIVE ANTENNA (BAA) UNIT ......................................................................................... 1-5

FIGURE 2-1 MAGNETIC MOUNT ANTENNA ................................................................................................................. 2-3

FIGURE 2-2 HARD MOUNT ANTENNA ......................................................................................................................... 2-5

FIGURE 2-3 TERMINAL UNIT MOUNTING DETAIL ....................................................................................................... 2-7

FIGURE 2-4 SIM CARD WITH COVER OPENED ............................................................................................................ 2-9

FIGURE 2-5 INSTALLING SIM CARD AND ENGAGING THE LOCK ................................................................................ 2-9

FIGURE 2-6 SECURE THE SIM CARD COVER............................................................................................................... 2-9

FIGURE 2-7 10V - 32V DC POWER CONNECTION ..................................................................................................... 2-11

FIGURE 2-8: 24V DC POWER CONNECTION .............................................................................................................. 2-12

FIGURE 2-9 TERMINAL UNIT (TU) LEDS ................................................................................................................. 2-13

FIGURE 4-1 GPIO CONNECTOR PIN DETAIL ............................................................................................................... 4-3

FIGURE 4-2 12V INPUT AND MATING CONNECTOR DETAIL ....................................................................................... 4-4

FIGURE 4-3 10-32 VDC AND MATING CONNECTOR DETAIL ...................................................................................... 4-4

™

SYSTEM WITH CONNECTED HARDWARE ....................................................................... 1-1

List of Tables

TABLE 1-1 TERMINAL UNIT LED STATUS .................................................................................................................. 1-3

TABLE 1-2 MISSIONLINK
TABLE 1-3 AVAILABLE MISSIONLINK

TABLE 2-1 MAGNETIC MOUNT KIT COMPONENTS (PN 1100790-501) ....................................................................... 2-3

TABLE 2-2 INSTALLATION KIT, MOUNTING HARDWARE (LAND) (PN 1100792-501) ................................................. 2-5

TABLE 2-3 INSTALLATION KIT, TERMINAL UNIT (PN 1100789-501) ......................................................................... 2-8

TABLE 2-4 TERMINAL UNIT LED STATUS ................................................................................................................ 2-13

TABLE 3-1 TROUBLESHOOTING .................................................................................................................................. 3-1

TABLE 4-1 TECHNICAL SPECIFICATIONS .................................................................................................................... 4-1

TABLE 4-2 OPERATING AND STORAGE TEMPERATURES ............................................................................................. 4-2

TABLE 4-3 PHYSICAL CHARACTERISTICS ................................................................................................................... 4-2

TABLE 4-4 GPIO CONNECTOR PIN DEFINITION .......................................................................................................... 4-3

TABLE 5-1 LIST OF ACRONYMS .................................................................................................................................. 5-1

TABLE 5-2 LIST OF DEFINITIONS ................................................................................................................................ 5-2

™

KIT ................................................................................................................................. 1-6

™

ACCESSORIES .............................................................................................. 1-7

Installation Guide 84465 Rev. B

v

system is a sealed system and is not meant to be

opened for repair in the field by operators or technicians. Covers must

on the Terminal Unit and Broadband Active

ake sure the system is correctly

grounded and power is off when installing, configuring and connecting

LITHIUM ION BATTERIES

injury.

SAFETY

The MissionLINK™ system should only be installed by a qualified installer of land electronic
systems. Improper installation co uld lead to system failure or could re sult in injury. The following
are general safety precautions and warnings that all personnel must read and understand prior to
installation, operation and maintenance of the MissionLINK™ system. Each chapter may have
other specific warnings and cautions.

SHOCK HAZARD

The MissionLINK™

WARNING

remain in place at all times
Antenna to maintain the w arranty terms. M

components.

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

This equipment is not designed to be operated in explosive environments

WARNING

or in the presence of combustible fumes. Operating this or any electrical
equipment in such an environment represents an extreme safety hazard.

The Terminal Unit (TU) contains a small Li-ion battery. Li-ion batteries

CAUTION

have a very high energy density. Exercise precaution when handling and
testing. Do not short circuit, overcharge, crush, mutilate, nail penetrate,
apply reverse polarity, expose to high temperature or disassemble. High
case temperature resulting from abuse of the cell could cause physical

Installation Guide 84465 Rev. B

vi

radiation.

WARNING

ANTENNA RADIATION HAZARDS

To comply with FCC Radio Frequency radiation exposure limits, the
antenna must be installed at a minimum safe distance as shown below.

During operation, the antenna radiates high power at microwave
frequencies that can be harmful to individuals. While the unit is
operating, personnel should maintain a minimum safe distance of 1.0
meter (3.3 ft.) from the antenna. The antenna should be mounted in an
area that prevent the possibility of close exposure to the antenna’s

Installation Guide 84465 Rev. B

vii

NOTE

FCC INFORMATION

FCC Identifier: OKCMF350BV
Contains FCC ID: QOQWF121

Changes or modifications not expressly approved by the manufacturer could void the user’s
authority to operate the equipment.

Note:

This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful

interference to radio or television reception, which can be determined by turning the equipment

off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment to a source on a circuit different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV technician for help.

Installation Guide 84465 Rev. B

viii

NOTE

Industry Canada Information

Industry Canada: 473C-MF350BV
Contains IC: 5123A-BGTWF121

Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a
type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen that
the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication.

Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut
fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour
l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique
à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la
puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à
l'établissement d'une communication satisfaisante.

This radio transmitter (473C-MF350BV) has been approved by Industry Canada to operate with
the antenna listed in Table 4-1 with the maximum permissible gain and required antenna
impedance for each antenna type indicated. Antenna types not included in this list, having a gain
greater than the maximum gain indicated for that type, are strictly prohibited for use with this
device.

Le présent émetteur radio (473C-VF350BM) a été approuvé par Industrie Canada pour
fonctionner avec les types d'antenne énumérés ci-dessous et ayant un gain admissible maximal et
l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste,
ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour
l'exploitation de l'émetteur

This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject
to the following two conditions: (1) this device may not cause interference, and (2) this device
must accept any interference, including interference that may cause undesired operation of the
device.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne
doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

Installation Guide 84465 Rev. B

ix

Installation Guide 84465 Rev. B

x

INTRODUCTION

INTRODUCTION

This installation guide provides instructions for proper installation and initial start-up of the
MissionLINK™ system and a basic system overview. It contains critical information and safety
guidelines for those who install the system and perform initial system activation and test.

After initial start-up, for more detailed operational procedures, refer to the MissionLINK™ User
Manual (Document # 84468) located on the Thales website and is also accessible through the
terminal’s Management Portal.

This MissionLINK™ system contains the Terminal Unit, the Broadband Active Antenna (BAA)
with magnetic mounts, a 20 ft DC power cord, a Wi-Fi antenna, mounting hardware, and a 10 ft
RF cable. Additional accessories are available. (Refer to Table 1-2 and Table 1-3 for a complete
list of available items).

EQUIPMENT OVERVIEW

Figure 1-1 MissionLINK™ System with Connected Hardware

Installation Guide 84465 Rev. B

1-1

Terminal Unit

The Terminal Unit (TU) supports voice and data communications in a land mobile or terrestrial
fixed environment. The TU is capable of supporting wireless voice and data that links the user
with the Iridium satellite network. The TU, depending on Line of Site (LOS) and Low Earth
Orbiting (LEO) Satellites, will be able to maintain satellite connectivity while experiencing
conditions varying from urban canyons to high vibration from road movement. As a wireless
access point, the TU provides Wi-Fi (802.11) access for data and Voice over IP (VoIP) calls.
Three RJ-45 Ethernet connectors and one RJ14 jack enables the user to tether directly to the
TU, if desired. The Management Portal is a graphical user interface that can be used to modify
system settings and indicate system status. The TU is powered by an included DC power cable
with a 10-32V input range and remote start wire, accommodating all types of vehicles and
battery types. It also can be powered by an optional 12 Volt AC to DC power source for fixed
applications where AC power or a DC power inverter is available.

Installation Guide 84465 Rev. B

Figure 1-2 Terminal Unit (TU)

1-2

Indicator

Description

System

Solid GREEN

System functioning properly

Flashing GREEN

System busy (Booting u p)

Solid RED

Fault (minor issue)

Flashing RED

Critical fault (major issue)

Satellite

Solid BLUE

Connected and passing data (over satellite)

Solid GREEN

System functioning properly

Flashing GREEN

Acquiring satellite

Solid RED

Fault (minor issue)

Flashing RED

Critical fault (major issue)

Wi-Fi

OFF

Wi-Fi OFF

Flashing GREEN

Wi-Fi busy

Solid Green

System functioning properly

Solid RED

Fault (minor issue)

Flashing RED

Critical fault (major issue)

The Terminal Unit has three status LEDs on the top of the unit that indicate status of system
power-up, satellite connection and the Wi-Fi.

Figure 1-3 Terminal Unit (TU) LEDs

Table 1-1 Terminal Unit LED Status

Installation Guide 84465 Rev. B

1-3

The Indicator Colors are:

additional information, refer to CHAPTER 3 TROUBLESHOOTING

Solid Green: Operational
Flashing Green: Start-up or in progress of configuring or acquiring

NOTE

service.
Solid Red: fault requires user attention (Open Management Portal for
Alerts)
Flashing Red: critical fault requiring immediate attention. For

The Terminal Unit front panel (left to right) has a main power button, one RJ-14 jack for POTS
(Plain Old Telephone Service) Phone(s), three PoE (Power over Ethernet) RJ-45 connections for
VoIP phones or Ethernet-based devices, and one WAN (Wide Area Network) connection
primarily used to connect an external cellular modem or VSAT.

Installation Guide 84465 Rev. B

Figure 1-4 Terminal Unit (TU) Front Panel Detail

1-4

The Terminal Unit back panel (left to right) has a Wi-Fi antenna connector, reset button, SIM
Card slot, GPIO (I/O) connector, 10-32 Volt DC input connector, 12Volt DC power input,
antenna connector, and chassis grounding lug.

Figure 1-5 Terminal Unit (TU) Back Panel Detail

Broadband Active Antenna (BAA)

The BAA is a separate unit that is required to connect to the Terminal Unit through a single
coaxial cable. DC power, RF transmit and receive signals, control data and GPS data are
communicated between the BAA and Terminal Unit through the single coaxial cable. Connect
provided cable to the antenna after installing the antenna and before connecting it to the
Terminal Unit. The connector is shown in Chapter 2.

Figure 1-6 Broadband Active Antenna (BAA) Unit

Installation Guide 84465 Rev. B

1-5

IRIDIUM System Part

MF350BV

Kit, MissionLINK™ Vehicular High Gain 350**

Qty

Part Number

Description



1

1100789-501

Kit, Terminal Unit, Mounting Hardware



1

1100790-501

Kit, Antenna Magnetic Mount



1

1100792-501

Kit, Antenna Mounting Hardware Land



1

1600899-1

Broadband Active Antenna (BAA)



1

3402174-1

Quick Start Guide (QSG) MissionLINK™



1

3900011-1

Mounting Template, Terminal Unit



1

3900013-1

Mounting Template, BAA



1

4102947-502

Terminal Unit 350, IRIDIUM CERTUS Land



1

855021-010

RF Cable, 10 ft LMR240



1

855024-020

Cable, Vehicle DC Power Harness 20 ft



1

855026-010

Cable, RJ-45 Ethernet, 10 ft



1

85728-001

Wi-Fi Antenna, 2.4 GHz Dipole 2 dBi

MISSIONLINK™ KIT CONTENTS

Table 1-2 MissionLINK™ Kit

Number

Description

** The MF350BV is capable of up to 350 kbps uplink and downlink speeds.

Note: The SIM card is provided by the airtime service provider and may be packaged

separately from this kit.

Installation Guide 84465 Rev. B

1-6