TEXAS INSTRUMENTS XTR1064 Technical data

XTR106
BRIDGE NONLINEARITY CORRECTION
USING XTR106
0
Bridge Output (mV)
10
2.0
1.5
1.0
0.5
0
–0.5
Uncorrected Bridge Output
Corrected
5
Nonlinearity (%)
X
TR
1
06
SBOS092A – JUNE 1998 – REVISED NOVEMBER 2003
4-20mA CURRENT TRANSMITTER
with Bridge Excitation and Linearization
XTR106

FEATURES

LOW TOTAL UNADJUSTED ERROR
2.5V, 5V BRIDGE EXCITATION REFERENCE
5.1V REGULATOR OUTPUT
LOW SPAN DRIFT: ±25ppm/°C max
HIGH PSR: 110dB min
HIGH CMR: 86dB min
WIDE SUPPLY RANGE: 7.5V to 36V
14-PIN DIP AND SO-14 SURFACE-MOUNT

DESCRIPTION

The XTR106 is a low cost, monolithic 4-20mA, two­wire current transmitter designed for bridge sensors. It provides complete bridge excitation (2.5V or 5V refer­ence), instrumentation amplifier, sensor linearization, and current output circuitry. Current for powering ad­ditional external input circuitry is available from the V
pin.
REG
The instrumentation amplifier can be used over a wide range of gain, accommodating a variety of input signal types and sensors. Total unadjusted error of the com­plete current transmitter, including the linearized bridge, is low enough to permit use without adjustment in many applications. The XTR106 operates on loop power sup­ply voltages down to 7.5V.
Linearization circuitry provides second-order correction to the transfer function by controlling bridge excitation voltage. It provides up to a 20:1 improvement in nonlinearity, even with low cost transducers.
The XTR106 is available in 14-pin plastic DIP and SO-14 surface-mount packages and is specified for the –40°C to +85°C temperature range. Operation is from –55°C to +125°C.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
All trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters.

APPLICATIONS

PRESSURE BRIDGE TRANSMITTERS
STRAIN GAGE TRANSMITTERS
TEMPERATURE BRIDGE TRANSMITTERS
INDUSTRIAL PROCESS CONTROL
SCADA REMOTE DATA ACQUISITION
REMOTE TRANSDUCERS
WEIGHING SYSTEMS
ACCELEROMETERS
5V
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V
(5.1V)
REG
2.5V
V
V
REF
REF
5
R
Lin
Polarity
LIN
7.5V to 36V
I
OUT
4-20mA
+
I
G
RET
XTR106
R
Copyright © 1998-2003, Texas Instruments Incorporated
V
PS
V
O
R
L

SPECIFICATIONS

At TA = +25°C, V+ = 24V, and TIP29C external transistor, unless otherwise noted.
XTR106P, U XTR106PA, UA PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX UNITS OUTPUT
Output Current Equation I Output Current, Specified Range 4 20 ✻✻mA Over-Scale Limit I Under-Scale Limit I
ZERO OUTPUT
(1)
Initial Error ±5 ±25 ±50 µA
vs Temperature T vs Supply Voltage, V+ V+ = 7.5V to 36V 0.04 0.2 ✻✻ µA/V vs Common-Mode Voltage vs V
(IO) 0.8 µA/mA
REG
Noise: 0.1Hz to 10Hz i
(CMRR)
OVER
UNDER
I
ZERO
O
I
= 0, I
REG
I
+ I
REF
= 0 1 1.6 2.2 ✻✻✻ mA
REF
= 2.5mA 2.9 3.4 4 ✻✻✻ mA
REG
VIN = 0V, RG = 4 mA
= –40°C to +85°C ±0.07 ±0.9 ✻✻ µA/°C
A
VCM = 1.1V to 3.5V
n
(5)
SPAN
Span Equation (Transconductance) S Untrimmed Error Full Scale (V vs Temperature Nonlinearity: Ideal Input
INPUT
Offset Voltage V
vs Temperature T vs Supply Voltage, V+ V+ = 7.5V to 36V ±0.1 ±3 ✻✻ µV/V
vs Common-Mode Voltage, RTI CMRR V Common-Mode Range Input Bias Current I
vs Temperature T Input Offset Current I
vs Temperature T Impedance: Differential Z
Noise: 0.1Hz to 10Hz V
VOLTAGE REFERENCES
(2)
(3)
(4)
(5)
Common-Mode 5 || 10 G|| pF
(5)
TA = –40°C to +85°C ±3 ±25 ✻✻ ppm/°C
Full Scale (VIN) = 50mV ±0.001 ±0.01 ✻✻ %
OS
V
CM
OS
IN
= –40°C to +85°C ±0.25 ±1.5 ±3 µV/°C
A
CM
B
= –40°C to +85°C20 pA/°C
A
= –40°C to +85°C5 pA/°C
A
n
Lin Polarity Connected
to V
Initial: 2.5V Reference V
5V Reference V
Accuracy V
vs Temperature T
vs Supply Voltage, V+ V+ = 7.5V to 36V ±5 ±20 ✻✻ ppm/V
vs Load I Noise: 0.1Hz to 10Hz 10 µVp-p
(5)
V
REG
Accuracy ±0.02 ±0.1 ✻✻ V
vs Temperature T
vs Supply Voltage, V+ V+ = 7.5V to 36V 1 mV/V Output Current I Output Impedance I
LINEARIZATION
R
(external) Equation R
LIN
K
Linearization Factor K
LIN
(6)
2.5 2.5 V
REF
55 V
V
REF
REG
REG
LIN
LIN
REF
= –40°C to +85°C ±20 ±35 ±75 ppm/°C
A
REF
= –40°C to +85°C ±0.3 mV/°C
A
REG
Accuracy ±1 ±5 ✻✻ %
vs Temperature T Max Correctable Sensor Nonlinearity B V
= –40°C to +85°C ±50 ±100 ✻✻ ppm/°C
A
) = 50mV ±0.05 ±0.2 ±0.4 %
IN
VCM = 2.5V ±50 ±100 ±250 µV
= 1.1V to 3.5V
, R
REG
(5)
= 0
LIN
= 2.5V or 5V ±0.05 ±0.25 ±0.5 %
= 0mA to 2.5mA 60 ppm/mA
= 0mA to 2.5mA 80
V
= 5V 6.645 k
REF
V
= 2.5V 9.905 k
REF
= 5V ±5 % of V
REF
V
= 2.5V –2.5, +5 % of V
REF
POWER SUPPLY V+ Specified +24 V Voltage Range +7.5 +36 ✻✻V
TEMPERATURE RANGE
Specification –40 +85 ✻✻°C Operating –55 +125 ✻✻°C Storage –55 +125 ✻✻°C Thermal Resistance
14-Pin DIP 80 °C/W
θ
JA
SO-14 Surface Mount 100 °C/W
Specification same as XTR106P, XTR106U. NOTES: (1) Describes accuracy of the 4mA low-scale offset current. Does not include input amplifier effects. Can be trimmed to zero. (2) Does not include initial
error or TCR of gain-setting resistor, R measured with respect to I
pin. (6) See Linearization text for detailed explanation. VFS = full-scale VIN.
RET
. (3) Increasing the full-scale input range improves nonlinearity. (4) Does not include Zero Output initial error. (5) Voltage
G
IO = VIN (40/RG) + 4mA, VIN in Volts, RG in
24 28 30 ✻✻✻ mA
0.02 µA/V
0.035 µAp-p
S = 40/R
G
A/V
±10 ±50 ±100 µV/V
1.1 3.5 ✻✻V 525 50 nA
±0.2 ±3 ±10 nA
0.1 || 1 G|| pF
0.6 µVp-p
5.1 V
See Typical Curves mA
R
= K
LIN
4B
, K
LIN
1 – 2B
in , B is nonlinearity relative to V
LIN
FS
A
FS FS
2
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XTR106
SBOS092A

PIN CONFIGURATION

Top View DIP and SOIC
1
V
REG
2
V
IN
3
R
G
4
R
G
+
5
V
IN
6
I
RET
7
I
O
14 13 12 11 10
9 8
V
5
REF
V
2.5
REF
Lin Polarity R
LIN
V+ B (Base) E (Emitter)

PACKAGE/ORDERING INFORMATION

For the most current package and ordering information, see the Package Option Addendum at the end of this data sheet.

ABSOLUTE MAXIMUM RATINGS

Power Supply, V+ (referenced to IO pin).......................................... 40V
Input Voltage, V
Storage Temperature Range ....................................... –55°C to +125°C
Lead Temperature (soldering, 10s) .............................................. +300°C
Output Current Limit ............................................................... Continuous
Junction Temperature ................................................................... +165°C
NOTE: (1) Stresses above these ratings may cause permanent damage. Exposure to absolute maximum conditions for extended periods may degrade device reliability.
+
, VIN (referenced to I
IN
(1)
pin) ......................... 0V to V+
RET
ELECTROSTATIC DISCHARGE SENSITIVITY
This integrated circuit can be damaged by ESD. Texas Instru­ments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degrada­tion to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
XTR106
SBOS092A
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3

FUNCTIONAL DIAGRAM

Lin
Polarity
V
REG
12
R
LIN
11
1
V+
10
14
V
5
REF
REF
13
2.5
5
+
V
IN
V
4
REF
Amp
Bandgap
V
REF
100µA
Lin
Amp
Current
Direction
Switch
5.1V
B 9
R
G
975
3
V
2
V
IN
I = 100µA +
IN
R
G
25
E 8
6
I
RET
4
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7
= 4mA + V
I
O
( )
IN
40
R
G
XTR106
SBOS092A

TYPICAL PERFORMANCE CURVES

At TA = +25°C, V+ = 24V, unless otherwise noted.
60
RG = 50
50
40
30
RG = 1k
C
C
OUT
C
OUT
connected
C
OUT
between V+ and I
20
TRANSCONDUCTANCE vs FREQUENCY
10
Transconductance (20 log mA/V)
= 250
R
L
0
100 1k 10k 100k 1M
Frequency (Hz)
COMMON-MODE REJECTION vs FREQUENCY
110 100
90 80 70
RG = 1k
RG = 50
60 50
Common-Mode Rejection (dB)
40 30
10 1k100 10k 100k 1M
Frequency (Hz)
= 0.01µF
= 0.01µF
OUT
= 0.033µF
STEP RESPONSE
C
= 0.01µF
RG = 1k
O
20mA
OUT
RG = 50
4mA/div
4mA
50µs/div
POWER SUPPLY REJECTION vs FREQUENCY
160 140
RG = 50
C
= 0
OUT
120
= 1k
R
G
100
80 60 40
Power Supply Rejection (dB)
20
0
10 1k100 10k 100k 1M
Frequency (Hz)
90 80 70 60 50 40 30
Percent of Units (%)
20 10
0
XTR106
SBOS092A
INPUT OFFSET VOLTAGE DRIFT
PRODUCTION DISTRIBUTION
Typical production distribution of packaged units.
1.5
1.0
0.5
INPUT OFFSET VOLTAGE CHANGE
and V
vs V
REG
VOS vs I
CURRENTS
REF
REG
0
(µV)
–0.5
OS
V
–1.0
VOS vs I
REF
1.52.02.5
0
0.25
0.5
0.75
1.0
1.25
1.5
1.75
2.0
2.25
2.5
2.75
3.0
–1.0 –0.5 0 0.5 1.0 1.5 2.0 2.5
Current (mA)
Offset Voltage Drift (µV/°C)
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5
TYPICAL PERFORMANCE CURVES (CONT)
At TA = +25°C, V+ = 24V, unless otherwise noted.
2.5
UNDER-SCALE CURRENT vs TEMPERATURE
2.0
1.5
1.0
Under-Scale Current (mA)
0.5 V+ = 7.5V to 36V
0
–75 –50 –25 0 25 50 75 100
Temperature (°C)
OVER-SCALE CURRENT vs TEMPERATURE
30
With External Transistor
29
28
V+ = 36V
27
26
Over-Scale Current (mA)
25
V+ = 24V
V+ = 7.5V
24
–75 –50 –25 0 25 50 75 100
Temperature (°C)
125
125
4.0
UNDER-SCALE CURRENT vs I
REF
3.5 T
3.0
= –55°C
A
2.5
2.0
TA = +25°C
1.5
1.0
Under-Scale Current (mA)
TA = +125°C
0.5
0
0 0.5 1.0 1.5 2.0 2.5
+ I
REG
(mA)
I
REF
ZERO OUTPUT ERROR
3.0
vs V
REF
and V
CURRENTS
REG
2.5
2.0
I
ZERO
Error vs I
1.5
1.0
0.5
0
Zero Output Error (µA)
I
ZERO
Error vs I
0.51.0
1 0.5 0 0.5 1.0 1.5 2.0
Current (mA)
+ I
REG
REG
REF
2.5
ZERO OUTPUT CURRENT ERROR
4 2 0
2468
Zero Output Current Error (µA)
1012
75 50 25 0 25 50 75 100
6
vs TEMPERATURE
Temperature (°C)
125
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70
60
50
40
30
20
Percent of Units (%)
10
0
0
0.1
0.05
0.15
ZERO OUTPUT DRIFT
PRODUCTION DISTRIBUTION
Typical production distribution of packaged units.
0.2
0.3
0.4
0.5
0.25
0.35
0.45
0.55
0.6
Zero Output Drift (µA/°C)
0.65
0.7
0.8
0.85
0.9
0.75
XTR106
SBOS092A
TYPICAL PERFORMANCE CURVES (CONT)
10 100 1k 10k 100k 1M
Frequency (Hz)
REFERENCE AC LINE REJECTION vs FREQUENCY
120
100
80
60
40
20
0
Line Rejection (dB)
V
REF
2.5
V
REF
5
At TA = +25°C, V+ = 24V, unless otherwise noted.
INPUT VOLTAGE, INPUT CURRENT, and ZERO
OUTPUT CURRENT NOISE DENSITY vs FREQUENCY
10k
Zero Output Noise
1k
Input Current Noise
100
Input Voltage Noise (nV/Hz)
10
Input Voltage Noise
1 10 100 1k 10k
Frequency (Hz)
V
5.6
OUTPUT VOLTAGE vs V
REG
OUTPUT CURRENT
REG
5.5
5.4
5.3
5.2
5.1
Output Current (V)
REG
5.0
V
4.9
TA = +125°C
TA = +25°C, –55°C
4.8 –1.0 –0.5 0 0.5 1.0 1.5 2.0 2.5
Output Current (mA)
V
REG
100k
10k
1k
100
10
Input Current Noise (fA/Hz)
Zero Output Current Noise (pA/Hz)
INPUT BIAS and OFFSET CURRENT
vs TEMPERATURE
10
8
6
I
B
4
2
I
0
OS
Input Bias and Offset Current (nA)
2
75 50 25 0 25 50 75 100 125
Temperature (°C)
REFERENCE TRANSIENT RESPONSE
= 5V
V
REF
50mV/div
500µA/div
10µs/div
Output
Reference
1mA
0
5 vs V
V
REF
5.008
5.004
5.000
5 (V)
REF
V
4.996
4.992
4.988 –1.0 –0.5 0 0.5 1.0 1.5 2.0 2.5
V
REG
XTR106
SBOS092A
OUTPUT CURRENT
REG
T
= +25°C
A
T
= +125°C
A
T
= –55°C
A
Current (mA)
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7
TYPICAL PERFORMANCE CURVES (CONT)
At TA = +25°C, V+ = 24V, unless otherwise noted.
40 35 30 25 20 15
Percent of Units (%)
10
5 0
02468
REFERENCE VOLTAGE DRIFT
PRODUCTION DISTRIBUTION
Typical production distribution of packaged units.
101214161820222426283032343638
Reference Voltage Drift (ppm/°C)
REFERENCE VOLTAGE DEVIATION
0.1
0
0.1
0.2
0.3
0.4
Reference Voltage Deviation (%)
–0.5
40
–75 –50 –25 0 25 50 75 100 125
vs TEMPERATURE
V
= 2.5V
REF
Temperature (°C)
V
= 5V
REF
8
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XTR106
SBOS092A

APPLICATIONS INFORMATION

Figure 1 shows the basic connection diagram for the XTR106. The loop power supply, VPS, provides power for all circuitry. Output loop current is measured as a voltage across the series load resistor, RL. A 0.01µF to 0.03µF supply bypass capacitor connected between V+ and IO is recommended. For applica­tions where fault and/or overload conditions might saturate the inputs, a 0.03µF capacitor is recommended.
A 2.5V or 5V reference is available to excite a bridge sensor. For 5V excitation, pin 14 (V bridge as shown in Figure 1. For 2.5V excitation, connect pin 13 (V
2.5) to pin 14 as shown in Figure 3b. The output
REF
terminals of the bridge are connected to the instrumentation amplifier inputs, VIN and VIN. A 0.01µF capacitor is shown connected between the inputs and is recommended for high
+–
impedance bridges (> 10kΩ). The resistor RG sets the gain of the instrumentation amplifier as required by the full-scale bridge voltage, VFS.
Lin Polarity and R
provide second-order linearization
LIN
correction to the bridge, achieving up to a 20:1 improvement in linearity. Connections to Lin Polarity (pin 12) determine the polarity of nonlinearity correction and should be con­nected either to I nected to V R
is chosen according to the equation in Figure 1 and is
LIN
REG
dependent on K
or V
RET
even if linearity correction is not desired.
(linearization constant) and the bridge’s
LIN
nonlinearity relative to VFS (see “Linearization” section).
5) should be connected to the
REF
. Lin Polarity should be con-
REG
The transfer function for the complete current transmitter is:
IO = 4mA + VIN • (40/RG)(1)
VIN in Volts, RG in Ohms
where V
is the differential input voltage. As evident from
IN
the transfer function, if no RG is used (RG = ), the gain is zero and the output is simply the XTR106’s zero current.
A negative input voltage, V
, will cause the output current
IN
to be less than 4mA. Increasingly negative VIN will cause the output current to limit at approximately 1.6mA. If current is being sourced from the reference and/or V
, the current
REG
limit value may increase. Refer to the Typical Performance Curves, “Under-Scale Current vs I
REF
+ I
REG
” and “Under-
Scale Current vs Temperature.” Increasingly positive input voltage (greater than the full-
scale input, VFS) will produce increasing output current according to the transfer function, up to the output current limit of approximately 28mA. Refer to the Typical Perfor­mance Curve, “Over-Scale Current vs Temperature.”
The I references and V is the reference point for V references. The I
pin is the return path for all current from the
RET
. I
REG
RET
also serves as a local ground and
RET
and the on-board voltage
REG
pin allows any current used in external circuitry to be sensed by the XTR106 and to be included in the output current without causing error. The input voltage range of the XTR106 is referred to this pin.
5V
(5)
R
(5)
R
2
1
Bridge
Sensor
NOTES: (1) Connect Lin Polarity (pin 12) to I bridge nonlinearity or connect to V nonlinearity. The R V
if linearity correction is not desired. Refer to Linearization
REG
section and Figure 3.
(2) Recommended for bridge impedances > 10k
( 3)
= K
R
LIN
R
+
B
pin and Lin Polarity pin must be connected to
LIN
4B
LIN
1 – 2B
For 2.5V excitation, connect
pin 13 to pin 14
C
IN
(2)
0.01µF
(pin 6) to correct for positive
RET
(pin 1) for negative bridge
REG
in )
(K
LIN
V
REG
V
5
REF
V
2.5
REF
14
13
XTR106
6
11
R
LIN
(1)
Lin
Polarity
12
or
V
5
+
V
IN
4
R
G
(4)
R
G
3
R
G
V
2
IN
I
RET
(3)
R
LIN
1
REG
V
REG
(4)
R
(5) R accuracy of the bridge. See Bridge Balance text.
7.5V to 36V
10
V+
9
B
Q
1
E
8
I
O
7
I = 4mA + V
O
(1)
= (VFS/400µA)
G
where K
and R2 form bridge trim circuit to compensate for the initial
1
IN
= 9.905k for 2.5V reference
LIN
= 6.645k for 5V reference
K
LIN
B is the bridge nonlinearity relative to V VFS is the full-scale input voltage
Possible choices for Q
C
OUT
0.01µF
40
( ) R
G
1 + 2B 1 – 2B
TYPE
2N4922 TIP29C TIP31C
(V
FS
in V)
PACKAGE
4-20 mA
R
L
(see text).
1
TO-225 TO-220 TO-220
I
O
FS
V
O
+
V
PS
FIGURE 1. Basic Bridge Measurement Circuit with Linearization.
XTR106
SBOS092A
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9

EXTERNAL TRANSISTOR

External pass transistor, Q
, conducts the majority of the
1
signal-dependent 4-20mA loop current. Using an external transistor isolates the majority of the power dissipation from the precision input and reference circuitry of the XTR106, maintaining excellent accuracy.
Since the external transistor is inside a feedback loop its characteristics are not critical. Requirements are: V
CEO
= 45V min, β = 40 min and PD = 800mW. Power dissipation require­ments may be lower if the loop power supply voltage is less than 36V. Some possible choices for Q1 are listed in Figure 1.
The XTR106 can be operated without an external pass transistor. Accuracy, however, will be somewhat degraded due to the internal power dissipation. Operation without Q is not recommended for extended temperature ranges. A resistor (R = 3.3k) connected between the I
pin and the
RET
E (emitter) pin may be needed for operation below 0°C without Q1 to guarantee the full 20mA full-scale output, especially with V+ near 7.5V.
10
V+
8
E
I
RET
XTR106
6
= 3.3k
R
Q
I
O
7
0.01µF
For operation without external transistor, connect a 3.3k resistor between pin 6 and pin 8. See text for discussion of performance.
FIGURE 2. Operation without External Transistor.

LOOP POWER SUPPLY

The voltage applied to the XTR106, V+, is measured with respect to the IO connection, pin 7. V+ can range from 7.5V to 36V. The loop supply voltage, VPS, will differ from the voltage applied to the XTR106 according to the voltage drop on the current sensing resistor, RL (plus any other voltage drop in the line).
If a low loop supply voltage is used, RL (including the loop wiring resistance) must be made a relatively low value to assure that V+ remains 7.5V or greater for the maximum loop current of 20mA:
RLmax =
(V+)–7.5V
 
20mA
 
–R
WIRING
(2)
It is recommended to design for V+ equal or greater than
7.5V with loop currents up to 30mA to allow for out-of­range input conditions. V+ must be at least 8V if 5V sensor excitation is used and if correcting for bridge nonlinearity greater than +3%.
The low operating voltage (7.5V) of the XTR106 allows operation directly from personal computer power supplies (12V ±5%). When used with the RCV420 Current Loop Receiver (Figure 8), load resistor voltage drop is limited to 3V.

BRIDGE BALANCE

Figure 1 shows a bridge trim circuit (R1, R2). This adjust­ment can be used to compensate for the initial accuracy of the bridge and/or to trim the offset voltage of the XTR106. The values of R1 and R2 depend on the impedance of the bridge, and the trim range required. This trim circuit places an additional load on the V load on V
does not affect zero output. See the Typical
REF
output. Be sure the additional
REF
Performance Curve, “Under-Scale Current vs I
1
The effective load of the trim circuit is nearly equal to R2. An approximate value for R1 can be calculated:
5V • R
R1≈
4 V
B
TRIM
where, RB is the resistance of the bridge.
V
is the desired ±voltage trim range (in V).
TRIM
Make R2 equal or lower in value to R1.

LINEARIZATION

Many bridge sensors are inherently nonlinear. With the addition of one external resistor, it is possible to compensate for parabolic nonlinearity resulting in up to 20:1 improve­ment over an uncompensated bridge output.
Linearity correction is accomplished by varying the bridge excitation voltage. Signal-dependent variation of the bridge excitation voltage adds a second-order term to the overall transfer function (including the bridge). This can be tailored to correct for bridge sensor nonlinearity.
Either positive or negative bridge non-linearity errors can be compensated by proper connection of the Lin Polarity pin. To correct for positive bridge nonlinearity (upward bowing), Lin Polarity (pin 12) should be connected to I shown in Figure 3a. This causes V
to increase with bridge
REF
output which compensates for a positive bow in the bridge response. To correct negative nonlinearity (downward bow­ing), connect Lin Polarity to V 3b. This causes V
to decrease with bridge output. The Lin
REF
(pin 1) as shown in Figure
REG
Polarity pin is a high impedance node. If no linearity correction is desired, both the R
Polarity pins should be connected to V
(Figure 3c). This
REG
results in a constant reference voltage independent of input signal. R
or Lin Polarity pins should not be left open
LIN
or connected to another potential.
R
is the external linearization resistor and is connected
LIN
between pin 11 and pin 1 (V 3b. To determine the value of R
) as shown in Figures 3a and
REG
, the nonlinearity of the
LIN
bridge sensor with constant excitation voltage must be known. The XTR106’s linearity circuitry can only compen­sate for the parabolic-shaped portions of a sensor’s nonlinearity. Optimum correction occurs when maximum deviation from linear output occurs at mid-scale (see Figure
4). Sensors with nonlinearity curves similar to that shown in
+ I
REF
(pin 6) as
RET
and Lin
LIN
REG
.”
(3)
10
www.ti.com
XTR106
SBOS092A
Figure 4, but not peaking exactly at mid-scale can be substantially improved. A sensor with a “S-shaped” nonlinearity curve (equal positive and negative nonlinearity) cannot be improved with the XTR106’s correction circuitry.
The value of R in Figure 3. R K
, which differs for the 2.5V reference and 5V reference.
LIN
is chosen according to Equation 4 shown
LIN
is dependent on a linearization factor,
LIN
The sensor’s nonlinearity term, B (relative to full scale), is positive or negative depending on the direction of the bow.
V
REG
V
5
REF
5V
R
R
2
1
+
3a. Connection for Positive Bridge Nonlinearity, V
V
2.5
REF
2.5V
R
R
2
1
+
3b. Connection for Negative Bridge Nonlinearity, V
V
5
REF
5V
R
R
2
1
+
3c. Connection if no linearity correction is desired, V
V
2.5
REF
14
+
5
+
+
REF
6
14
6
REF
V
14
6
REF
13
XTR106
I
RET
= 5V
13
XTR106
= 2.5V
2.5
REF
13
XTR106
= 5V
5
4
R
G
3
2
V
REF
5
4
R
G
3
2
I
RET
5
4
R
G
3
2
I
RET
V
V
1
12
REG
12
REG
12
Lin
Polarity
1
Lin
Polarity
1
Lin
Polarity
R
LIN
11
R
LIN
11
R
LIN
11
A maximum ±5% non-linearity can be corrected when the 5V reference is used. Sensor nonlinearity of +5%/–2.5% can be corrected with 2.5V excitation. The trim circuit shown in Figure 3d can be used for bridges with unknown bridge nonlinearity polarity.
Gain is affected by the varying excitation voltage used to correct bridge nonlinearity. The corrected value of the gain resistor is calculated from Equation 5 given in Figure 3.
XTR106
V
Lin
Polarity
I
RET
6
R
X
100k Open RX for negative bridge nonlinearity Open R
for positive bridge nonlinearity
Y
3d. On-Board Resistor Circuit for Unknown Bridge Nonlinearity Polarity
EQUATIONS
Linearization Resistor:
R
= K
LIN
4B
LIN
1– 2B
Gain-Set Resistor:
V
1+ 2B
FS
RG=
400µA
1– 2B
Adjusted Excitation Voltage at Full-Scale Output:
V
where, K
REF(Adj)
= V
REF(Initial)
is the linearization factor (in Ω)
LIN
K
= 9905 for the 2.5V reference
LIN
K
= 6645 for the 5V reference
LIN
B is the sensor nonlinearity relative to V
(for –2.5% nonlinearity, B = –0.025)
V
is the full-scale bridge output without
FS
linearization (in V)
1+ 2B
1– 2B
Example:
Calculate R
2.5% downward bow nonlinearity relative to V if the input common-mode range is valid.
V
REF
For a 2.5% downward bow, B = –0.025
(Lin Polarity pin connected to V
For V
R
LIN
RG=
VCM=
which falls within the 1.1V to 3.5V input common-mode range.
and the resulting RG for a bridge sensor with
LIN
= 2.5V and VFS = 50mV
= 2.5V, K
REF
(9905)(4)(–0.025)
=
1– (2)(–0.025)
0.05V 400µA
V
REF(Adj)
2
= 9905
LIN
1+ (2)( –0.025)
1– (2)(–0.025)
1
=
2. 5V
2
REG
1
12
R
Y
15k
(in Ω)
(in Ω)
(in V)
)
REG
= 943
= 113
1+ (2)( –0.025) 1– (2)(–0.025)
FS
and determine
FS
= 1.1 3V
(4)
(5)
(6)
FIGURE 3. Connections and Equations to Correct Positive and Negative Bridge Nonlinearity.
XTR106
SBOS092A
www.ti.com
11
When using linearity correction, care should be taken to insure that the sensor’s output common-mode voltage re­mains within the XTR106’s allowable input range of 1.1V to
3.5V. Equation 6 in Figure 3 can be used to calculate the XTR106’s new excitation voltage. The common-mode volt­age of the bridge output is simply half this value if no common-mode resistor is used (refer to the example in Figure 3). Exceeding the common-mode range may yield unpredicatable results.
For high precision applications (errors < 1%), a two-step calibration process can be employed. First, the nonlinearity of the sensor bridge is measured with the initial gain resistor and R the resulting sensor nonlinearity, B, values for RG and R
LIN
= 0 (R
pin connected directly to V
LIN
REG
). Using
LIN
are calculated using Equations 4 and 5 from Figure 3. A second calibration measurement is then taken to adjust RG to account for the offsets and mismatches in the linearization.

UNDER-SCALE CURRENT

The total current being drawn from the V
REF
and V
REG
voltage sources, as well as temperature, affect the XTR106’s under-scale current value (see the Typical Performance Curve, “Under-Scale Current vs I
REF
+ I
). This should be
REG
considered when choosing the bridge resistance and excita­tion voltage, especially for transducers operating over a wide temperature range (see the Typical Performance Curve, “Under-Scale Current vs Temperature”).

LOW IMPEDANCE BRIDGES

The XTR106’s two available excitation voltages (2.5V and 5V) allow the use of a wide variety of bridge values. Bridge impedances as low as 1k can be used without any addi­tional circuitry. Lower impedance bridges can be used with the XTR106 by adding a series resistance to limit excitation current to 2.5mA (Figure 5). Resistance should be added
BRIDGE TRANSDUCER TRANSFER FUNCTION
10
9 8 7 6 5 4 3
Bridge Output (mV)
2 1 0
0
WITH PARABOLIC NONLINEARITY
Positive Nonlinearity
B = +0.025
B = –0.019
Negative Nonlinearity
Linear Response
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Normalized Stimulus
FIGURE 4. Parabolic Nonlinearity.
700µA at 5V
I
1.6mA
1/2
OPA2277
412
1/2
OPA2277
amplifier
REG
10k
10k
3.4k
5V
350
3.4k
Bridge excitation voltage = 0.245V
Approx. x50
FIGURE 5. 350 Bridge with x50 Preamplifier.
1k
V
R
125
3
2
1
0
1
2
Nonlinearity (% of Full Scale)
–3
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
5
REF
V
2.5
V
REF
REG
14
13
5
+
V
IN
4
R
G
G
XTR106
3
R
G
V
IN
2
I
RET
1
Polarity
6
Lin
R
11
V+
I
12
NONLINEARITY vs STIMULUS
Positive Nonlinearity
B = +0.025
Negative Nonlinearity
Normalized Stimulus
I
= 0.7mA + 1.6mA 2.5mA
TOTAL
LIN
10
9
B
E
8
O
7
Shown connected to correct positive bridge nonlinearity. For negative bridge nonlinearity, see Figure 3b.
1N4148
0.01µF
IO = 4-20mA
B = –0.019
12
www.ti.com
XTR106
SBOS092A
to the upper and lower sides of the bridge to keep the bridge output within the 1.1V to 3.5V common-mode input range. Bridge output is reduced so a preamplifier as shown may be needed to reduce offset voltage and drift.

OTHER SENSOR TYPES

The XTR106 can be used with a wide variety of inputs. Its high input impedance instrumentation amplifier is versatile and can be configured for differential input voltages from millivolts to a maximum of 2.4V full scale. The linear range of the inputs is from 1.1V to 3.5V, referenced to the I
RET
terminal, pin 6. The linearization feature of the XTR106 can

ERROR ANALYSIS

Table I shows how to calculate the effect various error sources have on circuit accuracy. A sample error calculation for a typical bridge sensor measurement circuit is shown (5k bridge, V
= 5V, VFS = 50mV) is provided. The
REF
results reveal the XTR106’s excellent accuracy, in this case
1.2% unadjusted. Adjusting gain and offset errors improves circuit accuracy to 0.33%. Note that these are worst-case errors; guaranteed maximum values were used in the calcu­lations and all errors were assumed to be positive (additive). The XTR106 achieves performance which is difficult to obtain with discrete circuitry and requires less board space.
be used with any sensor whose output is ratiometric with an excitation voltage.
SAMPLE ERROR CALCULATION
Bridge Impedance (RB)5k Full Scale Input (VFS) 50mV Ambient Temperature Range (∆T Supply Voltage Change (V+) 5V Common-Mode Voltage Change (CM) 25mV (= V
ERROR SOURCE ERROR EQUATION ERROR CALCULATION UNADJ ADJUST INPUT
Input Offset Voltage V
vs Common-Mode CMRR • ∆CM/VFS • 10
vs Power Supply (V Input Bias Current CMRR • I Input Offset Current IOS • RB/VFS • 10
EXCITATION
Voltage Reference Accuracy V
vs Supply (V
GAIN
Span Span Error (%)/100% • 10 Nonlinearity Nonlinearity (%)/100% • 10
OUTPUT
Zero Output | I
vs Supply (I
DRIFT (∆T
= 20°C)
A
Input Offset Voltage Drift • ∆T Input Offset Current (typical) Drift • ∆TA• RB/(VFS) • 10 Voltage Refrence Accuracy 35ppm/°C • 20°C 700 700 Span 225ppm/°C • 20°C 500 500 Zero Output Drift • ∆T
NOISE (0.1Hz to 10Hz, typ)
Input Offset Voltage V Zero Output I Thermal R
Noise
B
Input Current Noise (i
NOTE (1): All errors are min/max and referred to input, unless otherwise stated.
)20°C Excitation Voltage (V
A
SAMPLE
6
• 10
OS/VFS
vs V+) • (∆V+)/VFS • 10
OS
• (RB/2)/VFS • 10
B
Accuracy (%)/100% • 10
REF
vs V+) • (∆V+) • (VFS/V
REF
– 4mA | /16000 µA • 10
ZERO
vs V+) • (∆V+)/16000µA • 10
ZERO
/(VFS) • 10
A
/16000µA • 10
A
(p-p)/VFS • 10
n
Noise/ 16000µA • 10
ZERO
6
6 6
6
6
) 20ppm/V • 5V (50mV/5V) 1 1
REF
6
6
6
6
6
6
6
6
6
[2 • (RB/2)/1kΩ • 4nV / √Hz • √ 10Hz]/ VFS • 10
• 40.8 • 2 • RB/2)/VFS •
n
6
10
)5V
REF
200µV/50mV • 10
50µV/V • 0.025V/50mV • 10
3µV/V • 5V/50mV • 10
50µV/V • 25nA • 2.5k/50mV • 10
3nA • 5k/50mV • 10
0.25%/100% • 10
0.2%/100% • 10
0.01%/100% • 10
25µA/16000µA • 10
0.2µA/V • 5V/16000µA • 10
1.5µV/°C • 20°C / (50mV) • 10
5pA/ °C • 20°C • 5k/ (50mV) • 10
0.9µA/°C • 20°C/16000µA • 10
0.6µV/ 50mV • 10
6
[2 • 2.5k/1kΩ • 4nV/ √Hz • √ 10Hz ] / 50mV • 10
0.035µA/16000µA • 10
(200fA/Hz • 40.8 • 2 • 2.5k)/50mV• 10
/2)
FS
6
6
6
6
6
Total Input Error 2625 325
6
Total Excitation Error 2501 1
6
6
Total Gain Error 2100 100
6
6
Total Output Error 1626 63
6
6
6
Total Drift Error 2936 2936
6
6
6
6
Total Noise Error 15 15
TOTAL ERROR: 11803 3340
1.18% 0.33%
ERROR
(ppm of Full Scale)
2000 0
25 25
300 300
0.1 0
300 0
2500 0
2000 0
100 100
1563 0
62.5 62.5
600 600
10 10
1125 1125
12 12
2.2 2.2
0.6 0.6
0.6 0.6
TABLE I. Error Calculation.
XTR106
SBOS092A
www.ti.com
13

REVERSE-VOLTAGE PROTECTION

The XTR106’s low compliance rating (7.5V) permits the use of various voltage protection methods without compro­mising operating range. Figure 6 shows a diode bridge circuit which allows normal operation even when the volt­age connection lines are reversed. The bridge causes a two diode drop (approximately 1.4V) loss in loop supply volt­age. This results in a compliance voltage of approximately 9V—satisfactory for most applications. A diode can be inserted in series with the loop supply voltage and the V+ pin as shown in Figure 8 to protect against reverse output connection lines with only a 0.7V loss in loop supply voltage.

OVER-VOLTAGE SURGE PROTECTION

Remote connections to current transmitters can sometimes be subjected to voltage surges. It is prudent to limit the maximum surge voltage applied to the XTR106 to as low as practical. Various zener diode and surge clamping diodes are specially designed for this purpose. Select a clamp diode with as low a voltage rating as possible for best protection. For example, a 36V protection diode will assure proper transmitter operation at normal loop voltages, yet will provide an appropriate level of protection against voltage surges. Characterization tests on three production lots showed no damage to the XTR106 with loop supply voltages up to 65V.
Most surge protection zener diodes have a diode character­istic in the forward direction that will conduct excessive current, possibly damaging receiving-side circuitry if the loop connections are reversed. If a surge protection diode is used, a series diode or diode bridge should be used for protection against reversed connections.

RADIO FREQUENCY INTERFERENCE

The long wire lengths of current loops invite radio fre­quency interference. RF can be rectified by the sensitive input circuitry of the XTR106 causing errors. This generally appears as an unstable output current that varies with the position of loop supply or input wiring.
If the bridge sensor is remotely located, the interference may enter at the input terminals. For integrated transmitter as­semblies with short connection to the sensor, the interfer­ence more likely comes from the current loop connections.
Bypass capacitors on the input reduce or eliminate this input interference. Connect these bypass capacitors to the I
RET
terminal as shown in Figure 6. Although the dc voltage at the I
terminal is not equal to 0V (at the loop supply, VPS)
RET
this circuit point can be considered the transmitter’s “ground.” The 0.01µF capacitor connected between V+ and IO may help minimize output interference.
V
5
+
Bridge Sensor
5V
REF
R
B
R
G
0.01µF0.01µF
V
2.5
REF
14
5
4
3
2
13
+
V
IN
R
G
XTR106
R
G
V
IN
I
RET
6
10
V+
9
B
E
8
I
O
7
NOTE: (1) Zener Diode 36V: 1N4753A or Motorola P6KE39A. Use lower voltage zener diodes with loop power supply voltages less than 30V for increased protection. See Over-Voltage Surge Protection.
0.01µF
Q
1
FIGURE 6. Reverse Voltage Operation and Over-Voltage Surge Protection.
(1)
D
1
1N4148
Diodes
The diode bridge causes a 1.4V loss in loop supply voltage.
Maximum V less than minimum voltage rating of zener diode.
R
L
must be
PS
V
PS
14
www.ti.com
XTR106
SBOS092A
Type K
Isothermal
Block
1N4148
6k
50
4.8k
5.2k
100
1M
V
5
REF
0.01µF See ISO124 data sheet
if isolation is needed.
1M
20k
OPA277
(1)
R
1k
V
2.5
REF
14
13
I
RET
11
R
LIN
XTR106
Lin
Polarity
1
V
REG
12
5
+
V
IN
4
R
G
G
3
R
G
V
2
IN
6
V
REG
7.5V to 36V
10
V+
9
Q
B
1
E
8
I
O
7
IO = 4mA + VIN ( )
(pin 1)
C
OUT
0.01µF
40
R
G
4-20 mA
R
L
I
O
V
O
+
V
PS
2k
NOTE: (1) For burn-out indication.
0.01µF
FIGURE 7. Thermocouple Low Offset, Low Drift Loop Measurement with Diode Cold-Junction Compensation.
V
2.5
Bridge
Sensor
2.5V
+
R
B
REF
5
V
REF
14
+
V
5
IN
4
R
G
R
G
3
R
G
2
V
IN
I
RET
6
13
XTR106
Lin
Polarity
V
REG
R
LIN
1
11
10
1N4148
See ISO124 data sheet if isolation is needed.
+12V
1µF
V+
9
B
8
E
I
O
0.01µF
7
12
IO = 4-20mA
3
2
16
10
11
RCV420
4
1µF
12
15
V
14
O
13
5
= 0V to 5V
NOTE: Lin Polarity shown connected to correct positive bridge nonlinearity. See Figure 3b to correct negative bridge nonlinearity.
FIGURE 8. ±12V-Powered Transmitter/Receiver Loop.
XTR106
SBOS092A
www.ti.com
–12V
15
PACKAGE OPTION ADDENDUM
www.ti.com
22-Oct-2007
PACKAGING INFORMATION
Orderable Device Status
(1)
Package
Type
Package Drawing
Pins Package
Qty
Eco Plan
XTR106P ACTIVE PDIP N 14 25 Green (RoHS &
no Sb/Br)
XTR106PA ACTIVE PDIP N 14 25 Green (RoHS &
no Sb/Br)
XTR106PAG4 ACTIVE PDIP N 14 25 Green (RoHS &
no Sb/Br)
XTR106PG4 ACTIVE PDIP N 14 25 Green(RoHS &
no Sb/Br)
XTR106U ACTIVE SOIC D 14 58 Green (RoHS &
no Sb/Br)
XTR106U/2K5 ACTIVE SOIC D 14 2500 Green (RoHS &
no Sb/Br)
XTR106U/2K5E4 ACTIVE SOIC D 14 2500 Green (RoHS &
no Sb/Br)
XTR106UA ACTIVE SOIC D 14 58 Green (RoHS &
no Sb/Br)
XTR106UA/2K5 ACTIVE SOIC D 14 2500 Green (RoHS &
no Sb/Br)
XTR106UA/2K5E4 ACTIVE SOIC D 14 2500 Green (RoHS &
no Sb/Br)
XTR106UAG4 ACTIVE SOIC D 14 58 Green (RoHS &
no Sb/Br)
XTR106UE4 ACTIVE SOIC D 14 58 Green (RoHS &
no Sb/Br)
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in
a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device.
(2)
Lead/Ball Finish MSL Peak Temp
CU NIPDAU N / A for Pkg Type
CU NIPDAU N / A for Pkg Type
CU NIPDAU N / A for Pkg Type
CU NIPDAU N / A for Pkg Type
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
(3)
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check
http://www.ti.com/productcontent for the latest availability information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder
temperature.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
22-Oct-2007
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com
TAPE AND REEL INFORMATION
11-Mar-2008
*All dimensions are nominal
Device Package
XTR106U/2K5 SOIC D 14 2500 330.0 16.4 6.5 9.0 2.1 8.0 16.0 Q1
XTR106UA/2K5 SOIC D 14 2500 330.0 16.4 6.5 9.0 2.1 8.0 16.0 Q1
Type
Package Drawing
Pins SPQ Reel
Diameter
(mm)
Reel
Width
W1 (mm)
A0 (mm) B0 (mm) K0 (mm) P1
(mm)W(mm)
Pin1
Quadrant
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
11-Mar-2008
*All dimensions are nominal
Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
XTR106U/2K5 SOIC D 14 2500 346.0 346.0 33.0
XTR106UA/2K5 SOIC D 14 2500 346.0 346.0 33.0
Pack Materials-Page 2
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Following are URLs where you can obtain information on other Texas Instruments products and application solutions:
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Amplifiers amplifier.ti.com Audio www.ti.com/audio Data Converters dataconverter.ti.com Automotive www.ti.com/automotive DSP dsp.ti.com Broadband www.ti.com/broadband Clocks and Timers www.ti.com/clocks Digital Control www.ti.com/digitalcontrol Interface interface.ti.com Medical www.ti.com/medical Logic logic.ti.com Military www.ti.com/military Power Mgmt power.ti.com Optical Networking www.ti.com/opticalnetwork Microcontrollers microcontroller.ti.com Security www.ti.com/security RFID www.ti-rfid.com Telephony www.ti.com/telephony RF/IF and ZigBee® Solutions www.ti.com/lprf Video & Imaging www.ti.com/video
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