Texas Instruments UC3527AJ, UC3527AN, UC2527AN, UC2525BJ, UC2525BN Datasheet

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Regulating Pulse Width Modulators
DESCRIPT IO N
The UC1525A/1527A series of pulse width modulator integrated circuits are de­signed to offer improved performance and lowered external parts count when used in designing all types of switching power supplies. The on-chip +5.1V reference is trimmed to ±1% and the input common-mode range of the error amplifier includ es the reference voltage, eliminating external resistors. A sync input to the oscillator allows multiple units to be slaved or a single unit to be synchronized to an external system clock. A single resistor between the CT and the discharge terminals pro­vides a wide range of dead-time adjustment. These devices also feature built-in soft-start circuitry with only an external timing ca pacitor r equired. A shutdo wn term i­nal controls both the soft-star t circuitry and the output stages, providing instantan e­ous turn off through the PWM latch with pulsed shutdown, as well as soft-start recycle with longer shutdown commands. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the soft-start capacitor discharged for sub-normal input voltages. This lockout circuitry includes approxi­mately 500mV of hysteresis for jitter- free operat ion. Another f eatur e of thes e P WM circuits is a latch following the comparator. Once a PWM pulse has been termi­nated for any reason, the outputs will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs ca­pable of sourcing or sinking in excess of 200mA. The UC1525A output stage fea­tures NOR logic, giving a LOW output for an OFF state. The UC1527A utilizes OR logic which r esu lts in a HIGH out put lev el when OFF.
FEATURES
8 to 35V Operation
5.1V Reference Trimmed to ±1%
100Hz to 500kHz Oscillator
Range
Adjustable Deadtime Control
Internal Soft-Start
Pulse-by-Pulse Shutdown
Input Undervoltage Lockout
with Hysteresis
UC1525A/27A UC2525A/27A UC3525A/27A
Latching PWM to Prevent Multiple Pulses
Dual Source/Sink Output Drivers
BLOCK DIAGRA M
2/96
ABSOLUTE MAXI MUM RATING S (Note 1)
UC1525A/2 7A UC2525A/2 7A UC3525A/2 7A
Supply Voltage, (+VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . +40V
Collector Supply Voltage (V
C) . . . . . . . . . . . . . . . . . . . . . . +40V
Logic Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0. 3V t o +5.5 V
Analog Input s . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +V
Output Current , Source or Sink . . . . . . . . . . . . . . . . . . . 500mA
Reference Output Current . . . . . . . . . . . . . . . . . . . . . . . . 50mA
Oscillator Char ging Cur ren t . . . . . . . . . . . . . . . . . . . . . . . . 5mA
Power Dissipation at T Power Dissipation at T
A = +25°C (Note 2). . . . . . . . . . 1000mW
C = +25°C (Note 2). . . . . . . . . . 2000mW
Operating Junct ion Te mp era ture . . . . . . . . . . . -55°C to +150°C
Storage Temperature Range . . . . . . . . . . . . . . -65°C to +150°C
Lead Tempera tu re (Solderin g, 10 seconds). . . . . . . . . . +300°C
Note 1: Values beyond which dama ge may occur . Note 2: Consult packaging Section of Da ta book for th erma l
limitations and consider at ions of pac kage .
CONNECTION DIAGRAMS
RECOMMENDED OPERAT ING CONDITI ONS
(Note 3)
Input Voltage (+VIN) . . . . . . . . . . . . . . . . . . . . . . . . +8V to +35V
Collector Supply Voltage (V
IN
Sink/Source Load Current (steady state). . . . . . . . 0 to 100mA
Sink/Source Load Current (pe ak). . . . . . . . . . . . . . 0 to 400mA
Referen ce L oa d Curr ent. . . . . . . . . . . . . . . . . . . . . . 0 to 20mA
Oscillator Frequen cy Range. . . . . . . . . . . . . . 100Hz to 400kHz
Oscillator Timing Re sist or. . . . . . . . . . . . . . . . . . . 2k to 150k
Oscillator Timing Ca pacit or. . . . . . . . . . . . . . . . .001µF to 0.1µF
Dead Time Resistor Range . . . . . . . . . . . . . . . . . . . . 0 to 500
Operating Ambient Temperature Range
UC1525A, UC152 7A. . . . . . . . . . . . . . . . . . -55°C to +125°C
UC2525A, UC252 7A. . . . . . . . . . . . . . . . . . . -25°C to +85°C
UC3525A, UC352 7A. . . . . . . . . . . . . . . . . . . . . 0°C to +70°C
Note 3: Range over which the device is functional and
parameter limit s are guar ant ee d.
C) . . . . . . . . . . . . . . +4.5V to +35V
DIL-16 (TOP VIEW) J or N Package
PLCC-20, LCC- 20 (T OP VIEW) Q, L Package
PACKAGE PIN FUNCTION
N/C 1 Inv. Input 2 N.I. Input 3 SYNC 4 OSC. output 5 N/C 6 C R Discharge 9 Softstart 10 N/C 11 Compensation 12 Shutdown 13 Output A 14 Ground 15 N/C 16 V Output B 18 +V V
FUNCTION PIN
T 7 T 8
C 17
IN 19
REF 20
2
ELECTRICAL CHARACTERISTICS:
UC1525A/2 7A UC2525A/2 7A UC3525A/2 7A
+VIN = 20V, and over operating tempera tu re, unless other w ise specified, TA = T J
PARAMETER TEST CONDITIONS
UC1525A/UC2525A UC1527A/UC2527A
UC3525A UC3527A
UNITS
MIN TYP MAX MIN TYP MAX
Reference Sec tio n
Output Voltage T Line Regulation V Load Regulation I
J = 25°C 5.05 5.10 5.15 5.00 5.10 5.20 V IN = 8 to 35V 10 20 10 20 mV
L = 0 to 20mA 20 50 20 50 mV
Temperature Stability (Note 5) Over Operating Range 20 50 20 50 Total Output Var iation (Note 5) Line , Load, and Te mp eratu re 5.00 5.20 4.95 5.25 V Shorter Circuit Curre nt V Output Noise Voltage (Note 5) 10Hz 10kHz, T Long Term Stability (Note 5) T
REF = 0, TJ = 25° C 80 100 80 100 mA
J = 25°C 40 200 40 200 µVrms
J = 125°C 20 50 20 50 mV
Oscillato r Sect ion (Note 6)
Initial Accuracy (Not es 5 & 6) T Voltage Stability (Notes 5 & 6) V
J = 25°C ± 2 ± 6 ± 2 ± 6% IN = 8 to 35V ± 0.3 ± 1 ± 1 ± 2%
Temperature Stability (Note 5) Over Operating Range ± 3 ± 6 ± 3 ± 6% Minimum Frequency R Maximum Frequency R Current Mirror I
T = 200kΩΩ, CT = 0.1µµF120120Hz T = 2kΩΩ, CT = 470pF 400 400 kHz
RT = 2mA 1.7 2.0 2.2 1.7 2.0 2.2 mA
Clock Amplitude (Notes 5 & 6) 3.0 3.5 3.0 3.5 V Clock Width (Notes 5 & 6) T
J = 25°C 0.3 0.5 1.0 0.3 0.5 1.0 µs
Sync Threshold 1.2 2.0 2.8 1.2 2.0 2.8 V Sync Input Current Sync Voltage = 3.5V 1.0 2.5 1.0 2.5 mA
Error Amplifier Section (V
CM = 5.1V)
Input Offs et Voltage 0.5 5 2 10 mV Input Bias Cur ren t 1 10 1 10 µA Input Offs et Current 1 1 µA DC Open Loop G ai n R Gain-Bandwidth Produc t
L ≥≥ 10MΩΩ 60 75 60 75 dB
A
V = 0dB, TJ = 25°C 12 12 MHz
(Note 5) DC Transconducta nce
J = 25°°C, 30kΩΩ ≤≤ RL ≤≤ 1MΩΩ 1.1 1.5 1.1 1.5 mS
T
(Note s 5 & 7 ) Output Low Le vel 0.2 0.5 0.2 0.5 V Output High Leve l 3.8 5.6 3.8 5.6 V Common Mode Rejection V Supply Voltage Rejection V
CM = 1.5 to 5.2V 60 75 60 75 dB IN = 8 to 35V 50 60 50 60 dB
Note 5: These parameters, althou gh gua ran te ed ove r the recom m ende d operat ing con dition s, are not 100% teste d in prod uction.
OSC
Note 6: Tested at f
=
f
C
= 40kHz (RT = 3.6kΩ, CT = 0.01µF, RD = 0Ω). Approximate oscillator frequency is defined by:
1
T
(0.7RT
+
3R
D
)
Note 7: DC transconductance (gM) relates to DC open-loop voltag e gain (AV) according to the following equa tion: AV = gMR
where RL is the resistance from pin 9 to ground.. The minimum g
M
specification is used to calculate minimum AV when the error amplifier ou tput is loaded.
3
L
ELECTRICAL CHARACTERISTICS:
UC1525A/27A UC2525A/27A UC3525A/27A
+VIN = 20V, and over operating temperat ur e, unless ot he rwise sp ecif ied, TA = TJ
PARAMETER TEST CONDITIONS
UC1525A/UC2525A UC1527A/UC2527A
UC3525A UC3527A
UNITS
MIN TYP MAX MIN TYP MAX
PWM Comparator
Minimum Duty-Cycle 0 0 % Maximum Duty-Cycle 45 49 45 49 % Input Thresh old (Note 6) Zero Duty-Cycle 0.7 0.9 0.7 0.9 V
Maximum Dut y-Cy c le 3.3 3.6 3.3 3.6 V
Input Bias Curren t (Note 5) .05 1.0 .05 1.0 µA
Shutdown Section
Soft Start Current V Soft Start Low Level V Shutdown Thresho ld To outputs, V Shutdown In put Current V Shutdown Delay (Note 5) V
Output Drivers (Eac h Out put ) (V
Output Low Le vel I
Output High Leve l I
Under-Voltage Loc kout V V
C OFF Curren t (Not e 7) VC = 35V 200 200 µA
Rise Time (Note 5) C Fall Time (Note 5) C
SD = 0V, VSS = 0V 25 50 80 25 50 80 µA SD = 2.5V 0.4 0.7 0.4 0.7 V
SS = 5.1V, TJ = 25°C 0.6 0.8 1.0 0.6 0.8 1.0 V SD = 2.5V 0.4 1.0 0.4 1.0 mA SD = 2.5V, TJ = 25°C 0.2 0.5 0.2 0.5 µs
C = 20V)
SINK = 20 mA 0.2 0.4 0.2 0.4 V
I
SINK
= 100mA 1.0 2.0 1.0 2.0 V
SOURCE = 20mA 1819 1819 V
I
SOURCE = 100mA 17 18 17 18 V
COMP and VSS = High 678678V
L = 1nF, TJ = 25°C 100 600 100 600 ns L = 1nF, TJ = 25°C 50 300 50 300 ns
Total Standby Current
Supply Current V
IN = 35V 1420 1420mA
Note 5: These parameters, althou gh gua ran te ed ove r the recom m ende d operat ing con dition s, are not 100% teste d in prod uction. Note 6: Tested at f
= 40kHz (RT = 3.6kΩ, CT = 0.01µF, RD = 0
Ω).
OSC
Note 7: Collector off-state quiescent current measured at pin 13 with outputs low for UC1525A and high for UC1527A.
4
PRINCIPLES OF OPERATI ON AND TYPICAL CHARACTERI ST ICS
UC1525A/2 7A UC2525A/2 7A UC3525A/2 7A
UC1525A Output Circuit
(1/2 Circuit Shown)
UC1525A Output Saturation Characteristics
For single-ended su pplies, the drive r outpu ts are grounded . The V totem-pole sou rce transist or s on alter nate osc illator cy­cles.
The low source impeda nce of the out pu t driver s provides rapid charging of power FET Input capac itance while minimizing external compon ents.
C terminal is switched to ground by the
In conventional push- pull bipolar designs , forward base drive is controlled by R1-R3. Rapid turn -of f times for the power devices are achieved with speed- up cap acit ors C1 and C2.
Low power transf orm ers can be driven by the UC1525A. Automatic reset occurs during de ad t ime, when both ends of the primary winding ar e switc hed to ground .
5
UC1525A/27A UC2525A/27A UC3525A/27A
UC1525A Oscillator Schematic
PRINCIPLES OF OPERATION AND TYPICAL CHAR­ACTERISTIC SHUTDO WN OPT IONS
(See Block Diagram) Since both the compensation and soft-start terminals
(Pins 9 and 8) have current source pull-ups, either can readily accept a pull-down signal which only has to sink a maximum of 100µA to turn off the outputs. This is subject to the added requi rement of disch arging whate ver exter­nal capacitance may be attached to these pins.
An alternate approach is the use of the shutdown circuitry of Pin 10 whi ch ha s been improved to enhance the avail­able shutdown options. Activa ting th is circui t by appl yi ng
Oscillator Charge Time
vs R
T and CT
a positive signal on Pin 10 performs two functions; the PWM latch is immedi ately set providing the fastest turn­off signal to the outputs; and a 150µA-current sink begins to discharge the external soft-star t capacitor. If the shut­down command is short, the PWM signal is terminated without significant discharge of the soft-start capacitor, thus, allowing, for example, a convenient implementation of pulse-by-pulse current limiting. Holding Pin 10 high for a longe r duration, however, will ultimately discharge this external capacitor , recycling slow turn-on upon release.
Pin 10 should not be left floating as noise pickup could conceivably interrupt normal operation.
Oscillator Disch arge Time
vs R
D and CT
6
UC1525A/27A UC2525A/27A UC3525A/27A
Maximum Value RD vs Minimum Value RT
LAB TEST FIXTURE
Error Amplif ier Voltage Gain
and Phase vs Frequency
RL is impedance from pin 9 to ground. Values below 30kΩΩ will begin to limit the maximum duty cy cle.
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