Texas Instruments UC3855BN, UC3855BDWTR, UC3855BDW, UC3855AN, UC3855ADWTR Datasheet

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UC1855A/B UC2855A/B UC3855A/B
DESCRIPTION
The UC1855A/B provides all the control features necessary for high power, high frequency PFC boost converters. The average current mode control method allows for stable, low distortion AC line current program­ming without the need for slope compensation. In addition, the UC1855 utilizes an active snubbing or ZVT (Zero Voltage Transition technique) to dramatically reduce diode recovery and MOSFET turn-on losses, result­ing in lower EMI emissions and higher efficiency. Boost converter switch­ing frequencies up to 500kHz are now realizable, requiring only an additional small MOSFET, diode, and inductor to resonantly soft switch the boost diode and switch. Average current sensing can be employed us­ing a simple resistive shunt or a current sense transformer. Using the cur­rent sense transformer method, the internal current synthesizer circuit buffers the inductor current during the switch on-time, and reconstructs the inductor current during the switch off-time. Improved signal to noise ratio and negligible current sensing losses make this an attractive solution for higher power applications.
The UC1855A/B also features a single quadrant multiplier, squarer, and divider circuit which provides the programming signal for the current loop. The internal multiplier current limit reduces output power during low line conditions. An overvoltage protection circuit disables both controller out­puts in the event of a boost output OV condition.
Low startup supply current, UVLO with hysteresis, a 1% 7.5V reference, voltage amplifier with softstart, input supply voltage clamp, enable com­parator, and overcurrent comparator complete the list of features. Avail­able packages include: 20 pin N, DW, Q, J, and L.
BLOCK DIAGRAM
High Performance Power Factor Preregulator
FEATURES
Controls Boost PWM to Near Unity Power Factor
Fixed Frequency Average Current Mode Control Minimizes Line Current Distortion
Built-in Active Snubber (ZVT) allows Operation to 500kHz, improved EMI and Efficiency
Inductor Current Synthesizer allows Single Current Transformer Current Sense for Improved Efficiency and Noise Margin
Accurate Analog Multiplier with Line Compensator allows for Universal Input Voltage Operation
High Bandwidth (5MHz), Low Offset Current Amplifier
Overvoltage and Overcurrent protection
Two UVLO Threshold Options
150µA Startup Supply Current Typical
Precision 1% 7.5V Reference
6/98
License Patent from PioneerMagnetics.Pin numbers refer to DIL-20 J or N packages.
UDG-94001-2
2
UC1855A/B UC2855A/B UC3855A/B
ABSOLUTE MAXIMUM RATINGS
Supply Voltage VCC..........................Internally Limited
VCC Supply Clamp Current .......................20mA
PFC Gate Driver Current (continuous) ..............±0.5A
PFC Gate Driver Current (peak) ...................±1.5A
ZVT Drive Current (continuous) ...................±0.25A
ZVT Drive Current (peak) .......................±0.75A
Input Current (IAC, RT, RVA) .......................5mA
Analog Inputs (except Peak Limit)..............0.3 to 10V
Peak Limit Input ...........................0.3 to 6.5V
Softstart Sinking Current .........................1.5mA
Storage Temperature ...................65°C to +150°C
Junction Temperature...................55°C to +150°C
Lead Temperature (Soldering, 10 sec.).............+300°C
Currents are positive into, negative out of the specified termi­nal. Consult Packaging Section of Databook for thermal limita­tions and considerations of packages. All voltages are referenced to GND.
CONNECTION DIAGRAMS
PLCC-20 & LCC-20 (Top View) QorL Package
DIL–20 (Top View) JorNPackage
SOIC-20 (Top View) DW Package
ELECTRICAL CHARACTERISTICS: Unless otherwise specified: VCC = 18V, R
T
= 15k, RVS = 23k, CT = 470pF, CI =
150pF, VRMS = 1.5V, IAC = 100µA, I
SENSE
= 0V, CA
OUT
= 4V, VAOUT= 3.5V, VSENSE = 3V. TA =TJ. TA = –55°C to 125°C
(UC1855A/B), –40°C to 85°C (UC2855A/B), 0°Cto70°C (UC3855A/B).
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Overall
Supply Current, OFF CAO, VAOUT = 0V, VCC = UVLO 0.3V 150 500 µA Supply Current, OPERATING 17 25 mA VCC Turn-On Threshold UC1855A 15.5 17.5 V VCCTurn-Off Threshold UC1855A,B 9 10 V VCC Turn-On Threshold UC1855B 10.5 10.8 V VCC Clamp I(VCC) = I
CC(on)
+ 5mA 18 20 22 V
Voltage Amplifier
Input Voltage 2.9 3.1 V VSENSE Bias Current 500 25 500 nA Open Loop Gain V
OUT
=2to5V 65 80 dB
V
OUT
High I
LOAD
= –300µA 5.75 6 6.25 V
V
OUT
Low I
LOAD
= 300µA 0.3 0.5 V
Output Short Circuit Current VOUT = 0V 0.6 3 mA
3
UC1855A/B UC2855A/B UC3855A/B
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified: VCC = 18V, RT= 15k, RVS = 23k, CT = 470pF, CI =
150pF, VRMS = 1.5V, IAC = 100µA, I
SENSE
= 0V, CA
OUT
= 4V, VAOUT= 3.5V, VSENSE = 3V. TA =TJ. TA = –55°C to 125°C
(UC1855A/B), –40°C to 85°C (UC2855A/B), 0°Cto70°C (UC3855A/B).
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Current Amplifier
Input Offset Voltage VCM= 2.5V 44mV Input Bias Current (Sense) VCM= 2.5V 500 500 nA Open Loop Gain VCM= 2.5V, VOUT =2to6V 80 110 dB VOUT High I
LOAD
= 500µA6V
VOUT Low I
LOAD
= 500µA 0.3 0.5 V
Output Short Circuit Current V
OUT
=0V 1 3 mA Common Mode Range 0.3 5 V Gain Bandwidth Product FIN= 100kHz, 10mV, P–P, TA= 25°C 2.5 5 MHz
Reference
Output Voltage I
REF
= 0mA, TA = 25°C 7.388 7.5 7.613 V
I
REF
= 0mA 7.313 7.5 7.688 V
Load Regulation I
REF
=1to10mA −15 15 mV Line Regulation VCC = 15 to 35V 10 10 mV Short Circuit Current REF = 0V 20 45 65 mA
Oscillator
Initial Accuracy TA=25°C 170 200 230 kHz Voltage Stability V
CC
=12to18V 1 % Total Variation Line, Temp. 160 240 kHz Ramp Amplitude (P–P) 4.9 5.9 V Ramp Valley Voltage 1.1 1.6 V
Enable/OVP/Current Limit
Enable Threshold 1.8 2.2 V OVP Threshold 7.5 7.66 V OVP Hysteresis 200 400 600 mV OVP Propagation Delay 200 ns OVP Input Bias Current V= 7.5V 1 10 µA PKLIMIT Threshold 1.25 1.5 1.75 V PKLIMIT Input Current V
PKLIMIT
= 1.5V 100 µA
PKLIMIT Prop. Delay 100 ns
Multiplier
Output Current - IAC Limited IAC = 100µA, VRMS = 1V 235 205 175 µA Output Current - Zero IAC = 0µA 2 0.2 2 µA Output Current - Power Limited VRMS = 1.5V, VAOUT = 5.5V 250 209 160 µA Output Current VRMS = 1.5V, VAOUT = 2V 26 µA
VRMS = 1.5V VAOUT = 5V 190 µA VRMS = 5V, VAOUT = 2V 3 µA VRMS = 5V, VAOUT = 5V 17 µA
Gain Constant Refer to Note 1 0.95 0.85 0.75 1/V
Gate Driver Output
Output High Voltage l
OUT
= 200mA, VCC = 15V 12 12.8 V Output Low Voltage l
OUT
= 200mA 1 2.2 V Output Low Voltage l
OUT
= 10mA 300 500 mV Output Low (UVLO) lOUT = 50mA, VCC = 0V 0.9 1.5 V Output RISE/FALL Time C
LOAD = 1nF 35 ns
Output Peak Current CLOAD = 10nF 1.5 A
4
UC1855A/B UC2855A/B UC3855A/B
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified: VCC = 18V, RT= 15k, RVS = 23k, CT = 470pF, CI =
150pF, VRMS = 1.5V, IAC = 100µA, I
SENSE
= 0V, CA
OUT
= 4V, VAOUT= 3.5V, VSENSE = 3V. TA =TJ. TA = –55°C to 125°C
(UC1855A/B), –40°C to 85°C (UC2855A/B), 0°Cto70°C (UC3855A/B).
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
ZVT
Reset Threshold 2.3 2.6 2.9 V Input Bias Current V = 2.5V, V
CT
=0 6 20 µA Propagation Delay Measured at ZVTOUT 100 ns Maximum Pulse Width 400 ns Output High Voltage l
OUT
= 100mA, VCC = 15V 12 12.8 V
Output Low Voltage l
OUT
= 100mA 1 2.2 V
l
OUT
= 10mA 300 900 mV
Output Low (UVLO) l
OUT
= 50mA, VCC= 0V 0.9 1.5 V
Output RISE/FALL Time C
LOAD
= 1nF 35 ns
Output Peak Current C
LOAD
= 10nF 0.75 A
Current Synthesizer
I
ON to CS Offset VION = 0V 30 50 mV
Cl Discharge Current IAC = 50µA 105 118 140 µA
IAC = 500µA5µA IAC Offset Voltage 0.3 0.65 1.1 V ION Buffer Slew Rate 10 V/µs ION Input Bias Current V
ION
=2V 2 15 µA
RVS Output Voltage 23k from RVS to GND 2.87 3 3.13 V
Note 1: Gain constant (K) =
IAC VA V
VIMO
OUT
RMS
(.)
()
15
2
at V
RMS
= 1.5V, VA
OUT
= 5.5V.
PIN DESCRIPTIONS
CA−: This is the inverting input to the current amplifier.
Connect the required compensation components be­tween this pin and CAOUT. The common mode operating range for this input is between 0.3V and 5V.
CAO
: This is the output of the wide bandwidth current
amplifier and one of the inputs to the PWM duty cycle comparator.The output signal generated by this amplifier commands the PWM to force the correct input current. The output can swing from 0.1V to 7.5V.
CI
: The level shifted current sense signal is impressed
upon a capacitor connected between this pin and GND. The buffered current sense transformer signal charges the capacitor when the boost switch is on. When the switch is off, the current synthesizer discharges the ca­pacitor at a rate proportional to the dI/dt of the boost in­ductor current. In this way, the discharge current is approximately equal to
34V
RRVS
IAC
.
Discharging the CI capacitor in this fashion, a “recon­structed” version of the inductor current is generated us­ing only one current sense transformer.
CS: The reconstructed inductor current waveform gener­ated on the CI pin is level shifted down a diode drop to this pin. Connect the current amplifier input resistor be­tween CS and the inverting input of the current amplifier. The waveform on this pin is compared to the multiplier output waveform through the average current sensing current amplifier. The input to the peak current limiting comparator is also connected to this pin. A voltage level greater than 1.5 volts on this pin will trip the comparator and disable the gate driver output.
CT: A capacitor from CT to GND sets the PWM oscillator frequency according to the following equation:
f
CT
1
11200
.
Use a high quality ceramic capacitor with low ESL and ESR for best results. A minimum CT value of 200pF in­sures good accuracy and less susceptibility to circuit lay­out parasitics. The oscillator and PWM are designed to provide practical operation to 500kHz.
GND: All voltages are measured with respect to this pin. All bypass and timing capacitors connected to GND should have leads as short and direct as possible.
5
UC1855A/B UC2855A/B UC3855A/B
GTOUT: The output of the PWM is a 1.5A peak totem
pole MOSFET gate driver on GTOUT. A series resistor between GTOUT and the MOSFET gate of at least 10 ohms should be used to limit the overshoot on GTOUT. In addition, a low V
F Schottky diode should be connected
between GTOUT and GND to limit undershoot and possi­ble erratic operation.
IAC: This is a current input to the multiplier. The current into this pin should correspond to the instantaneous value of the rectified AC input line voltage.This is accom­plished by connecting a resistor directly between IAC and the rectified input line voltage. The nominal 650mV level present on IAC negates the need for any additional com­pensating resistors to accommodate for the zero cross­ings of the line. A current equal to one fourth of the IAC current forms one of the inductor current synthesizer in­puts.
IMO: This is the output of the multiplier, and the non­inverting input of the current amplifier.Since this output is a current, connect a resistor between this pin and ground equal in value to the input resistor of the current amplifier. The common mode operating range for this pin is 0.3V to 5V.
ION: This pin is the current sensing input. It should be connected to the secondary side output of a current sensing transformer whose primary winding is in series with the boost switch. The resultant signal applied to this input is buffered and level shifted up a diode to the CI ca­pacitor on the CI pin. The ION buffer has a source only output. Discharge of the CI cap is enabled through the current synthesizer circuitry. The current sense trans­former termination resistor should be designed to obtain a 1V input signal amplitude at peak switch current.
OVP: This pin senses the boost output voltage through a voltage divider.The enable comparator input is TTL com­patible and can be used as a remote shutdown port. A voltage level below 1.8V, disables V
REF, oscillator, and
the PWM circuitry via the enable comparator. Between
1.8V and V
REF (7.5V) the UC1855 is enabled. Voltage
levels above 7.5V will set the PWM latch via the hystere­tic OVP comparator and disable both ZVTOUT and GTOUT until the OVP level has decayed by the nominal hysteresis of 400mV. If the voltage divider is designed to initiate an OVP fault at 5% of OV, the internal hysteresis enables normal operation again when the output voltage has reached its nominal regulation level. Both the OVP and enable comparators have direct logical connections to the PWM output and exhibit typical propagation delays of 200ns.
REF
: REF is the output of the precision reference. The
output is capable of supplying 25mA to peripheral cir­cuitry and is internally short circuit current limited. REF is disabled and low whenever VCC is below the UVLO threshold, and when OVP is below 1.8V. A REF “GOOD” comparator senses REF and disables the stage until REF has attained approximately 90% of its nominal value. Bypass REF to GND with a 0.1µF or larger ce­ramic capacitor for best stability.
RVS: The nominal 3V signal present on the VSENSE pin is buffered and brought out to the RVS pin. A current pro­portional to the output voltage is generated by connect­ing a resistor between this pin and GND. This current forms the second input to the current synthesizer.
VAO: This is the output of the voltage amplifier. At a given input RMS voltage, the voltage on this pin will vary directly with the output load. The output swing is limited from approximately 100mV to 6V. Voltage levels below
1.5V on this pin will inhibit the multiplier output. VCC: Positive supply rail for the IC. Bypass this pin to
GND with a 1µF low ESL, ESR ceramic capacitor. This pin is internally clamped to 20V. Current into this clamp should be limited to less than 10mA. The UC1855A has a
15.5V (nominal) turn on threshold with 6 volts of hystere­sis while the UC1855B turns on at 10.5V with 500mV of hysteresis.
VRMS: This pin is the feedforward line voltage compen­sation input to the multiplier. A voltage on VRMS propor­tional to the AC input RMS voltage commands the multiplier to alter the current command signal by 1/VRMS
2
to maintain a constant power balance. The in­put to VRMS is generally derived from a two pole low pass filter/voltage divider connected to the rectified AC input voltage. This feature allows universal input supply voltage operation and faster response to input line fluc­tuations for the PFC boost preregulator. For most de­signs, a voltage level of 1.5V on this pin should correspond to low line, and 4.7V for high line. The input range for this pin extends from 0 to 5.5V.
VSENSE: This pin is the inverting input of the voltage amplifier and serves as the output voltage feedback point for the PFC boost converter. It senses the output voltage through a voltage divider which produces a nominal 3V. The voltage loop compensation is normally connected between this pin and VAO. The VSENSE pin must be above 1.5V at 25°C, (1.9V at –55°C) for the current syn­thesizer to work properly.
PIN DESCRIPTIONS (cont.)
6
UC1855A/B UC2855A/B UC3855A/B
ZVS: This pin senses when the drain voltage of the main
MOSFET switch has reached approximately zero volts, and resets the ZVT latch via the ZVT comparator. A mini­mum and maximum ZVTOUT pulse width are program­mable from this pin. To directly sense the 400V drain voltage of the main switch, a blocking diode is connected between ZVS and the high voltage drain. When the drain reaches 0V, the level on ZVS is 0.7V which is below the
2.6V ZVT comparator threshold. The maximum ZVTOUT pulse width is approximately equal to the oscillator blank­ing period time.
ZVTOUT: The output of the ZVT block is a 750mA peak totem pole MOSFET gate driver on ZVTOUT. Since the ZVT MOSFET switch is typically 3X smaller than the main switch, less peak current is required from this out­put. Like GTOUT, a series gate resistor and Schottky di­ode to GND are recommended. This pin may also be used as a high current synchronization output driver.
PIN DESCRIPTIONS (cont.)
log f
Gain (dB)
-60
-40
-20
0
20
40
60
0
80
-45
Phase
Degrees
100
-90
120
10kHz 1MHz 10MHz
100kHz
Gain
Phase
5.992 496 516 MHz
Figure 1. Current Amplifier Frequency Response
Frequency
kHz
Phase
Margin
degrees
Open-Loop
Gain
dB
-20
0
20
40
60
80
100
120
0.1 1 10 100 1000 10000
Figure 2. Voltage Amplifier Gain Phase vs Frequency
10
12
14
16
18
20
22
24
-60
-40 -20 0 20 40 60 80 100 120 140 TEMPERATURE °C
mA
Figure 4. Supply Current ON
2.90
2.92
2.94
2.96
2.98
3.00
3.02
3.04
3.06
3.08
3.10
-60
-40 -20 0 20 40 60 80 100 120 140 TEMPERATURE °C
VOLTS
Figure 3. Voltage Amplifier Input Threshold
For more information see Unitrode Applications Note U-153.
7
UC1855A/B UC2855A/B UC3855A/B
-0.95
-0.93
-0.91
-0.89
-0.87
-0.85
-0.83
-0.81
-0.79
-0.77
-0.75
-60
-40 -20 0 20 40 60 80 100 120 140 TEMPERATURE °C
GAIN CONSTANT (K)
Figure 5. Multiplier Current Gain Constant
170
175
180
185
190
195
200
205
210
215
220
225
230
-60
-40 -20 0 20 40 60 80 100 120 140 TEMPERATURE °C
kHz
Figure 6. Oscillator Initial Accuracy
8
UC1855A/B UC2855A/B UC3855A/B
Figure 7. Typical Application
TYPICAL APPLICATION
UDG-95165-1
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