Texas Instruments TPA3007D1EVM User Manual


     
User’ s Gu ide
September 2003 HPL − Audio Power Amplifiers
SLOU164
IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All products are sold subject to TI’s terms and conditions of sale supplied at the time of order acknowledgment.
TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty . Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed.
TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products and applications using TI components. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards.
TI does not warrant or represent that any license, either express or implied, is granted under any TI patent right, copyright, mask work right, or other TI intellectual property right relating to any combination, machine, or process in which TI products or services are used. Information published by TI regarding third−party products or services does not constitute a license from TI to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI.
Reproduction of information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction of this information with alteration is an unfair and deceptive business practice. TI is not responsible or liable for such altered documentation.
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Mailing Address:
Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2002, Texas Instruments Incorporated
EVM IMPORTANT NOTICE
Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION
PURPOSES ONLY and is not considered by TI to be fit for commercial use. As such, the goods being provided may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety measures typically found in the end product incorporating the goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may not meet the technical requirements of the directive.
Should this evaluation kit not meet the specifications indicated in the EVM User’s Guide, the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR S TATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Please be aware that the products received may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge.
EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive.
TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein.
Please read the EVM User’s Guide and, specifically, the EVM Warnings and Restrictions notice in the EVM User’s Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact the TI application engineer.
Persons handling the product must have electronics training and observe good laboratory practice standards. No license is granted under any patent right or other intellectual property right of TI covering or relating to any
machine, process, or combination in which such TI products or services might be or are used.
Mailing Address:
Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2002, Texas Instruments Incorporated
EVM WARNINGS AND RESTRICTIONS
It is important to operate this EVM within the supply voltage range of 8 V to 18 V. Exceeding the specified supply voltage range may cause unexpected operation and/or
irreversible damage to the EVM. If there are questions concerning the supply voltage range, please contact a TI field representative prior to applying power to the device under test (DUT).
Applying loads outside of the specified load impedance may result in unintended operation and/or possible permanent damage to the EVM. Please consult the EVM User’s Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 65°C. The EVM is designed to operate properly with certain components above 65°C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM User’s Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch.
Mailing Address:
Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2002, Texas Instruments Incorporated
Chapter 1

This chapter provides an overview of the Texas Instruments (TI) TPA3007D1EVM class-D audio amplifier evaluation module. It includes a list of EVM features, a brief illustrated description of the module, and a list of EVM specifications.
Topic Page
1.1 Description 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 TP A3007D1EVM Specifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
1-1
Description
1.1 Description
The TPA3007D1 evaluation module (EVM) is a 6.5-W class-D mono audio power amplifier complete with a small number of external components mounted on a circuit board measuring approximately 1 1/4 inches by 1 1/4 inches (Figure 1−1 and Figure 1−2).
Figure 1−1.The TI TPA3007D1 Audio Power Amplifier EVM—Top View
1-2
Figure 1−2.The TI TPA3007D1 Audio Power Amplifier EVM—Bottom View
Description
Note:
Single in-line header pins extend from the underside of the module circuit board to allow the EVM to be plugged into the TI Plug-N-Play audio amplifier evaluation platform, or to be wired directly into existing circuits and equip­ment when used stand-alone operation.
Introduction
1-3
TPA3007D1EVM Specifications
The platform, which has room for two TPA3007D1EVMs, is a convenient vehicle for demonstrating TI’s audio power amplifier and related evaluation modules. The EVMs simply plug into the platform, which automatically provides power to the modules, interconnects them correctly, and connects them to a versatile array of standard audio input and output jacks and connectors. Easy-to-use configuration controls allow the platform and EVMs to quickly model many possible end-equipment configurations.
1.2 TPA3007D1EVM Specifications
Supply voltage range, V Supply current, I
cc
CC
Continuous output power, R Minimum load impedance, R
= 8 , V
L
L
= 12 V, THD+N =10%, PO 6.5 W.
DD
8 V to 18 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 A max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
Introduction
1-5
Chapter 2
 
Follow the steps in this chapter to quickly prepare the TPA3007D1EVM for use. Using the TPA3007D1EVM with the TI Plug-N-Play audio amplifier evaluation platform is a quick and easy way to connect power, signal and control inputs, and signal outputs to the EVM using standard connectors. However, the audio amplifier evaluation module can be used in stand-alone operation by making connections directly to the module pins, and it can be wired directly into existing circuits or equipment.
Topic Page
2.1 Configuration 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Precautions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Quick Start List for the Platform 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Quick Start List for Stand-Alone Operation 2-5. . . . . . . . . . . . . . . . . . . . . .
Quick Start
2-1
Configuration
2.1 Configuration
The platform switch and jumper settings shown in T able 2−1 are typical for the TPA3007D1EVM and cause the TPA3007D1 to shut down when a plug is inserted into platform headphone jack J10 (see Note 3 in Table 2−1).
Table 2−1.Typical TI Plug-N-Play Platform Jumper and Switch Settings for the TPA3007D1
Power Type JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 S1 S2 (Note 2) S3
VCC (J1) ON OFF OFF ON X Mode X X ON OFF U5
AC/DC (J2) OFF ON OFF ON X Mode X X ON OFF U5
Notes: 1) ON = Jumper installed, OFF = Jumper NOT Installed, X = Don’t care
2) Set to ON when tone control board SLOP109 is installed in U1, otherwise set to OFF.
3) R3 must be removed from the TPA3007D1EVM to allow the headphone jack to control the shutdown of the TPA3007D1.
Table 2−2.Typical TPA3007D1EVM Jumper Settings
EVM GAIN0 GAIN1
TPA3007D1 ON ON
Note: ON = Jumper installed, OFF = Jumper NOT Installed
2.2 Precautions
Power Supply Input Polarity and Maximum Voltage Always ensure the polarity and voltage of the external power connected to
power input connector J1, J2, and/or VDD power input connector J6 are
V
CC
correct. Overvoltage or reverse-polarity power applied to these terminals can open onboard soldered-in fuses and cause other damage to the platform, installed evaluation modules, and/or the power source.
Inserting or Removing EVM Boards Do not insert or remove EVM boards with power applied. Damage to the
EVM board, the platform, or both may result.
2-2
Quick Start List for the Platform
2.3 Quick Start List for the Platform
Follow these steps when using the TPA3007D1EVM with the TI Plug-N-Play audio amplifier evaluation platform (see the platform user’s guide, SLOU011, for additional details).
Platform Preparations
1) Ensure all external power sources and platform power switch S1 are set to OFF.
2) Install a TPA3007D1 module in platform socket U3 or U4, taking care to align the module pins correctly. If desired, two EVMs can be installed in both U3 and U4.
3) Set switch S2 to OFF.
4) Set switch S3 to U5.
5) Set jumper JP6 to select the Mode control input.
Table 2−3.Platform Jumper and Switch Settings for the TPA3007D1EVM
Power Type JP1 JP4 JP5 JP6 JP7 JP8 S1 S2 (Note 2) S3
VCC (J1) ON ON X Mode X X ON OFF U5
Notes: 1) ON = Jumper installed, OFF = Jumper NOT Installed, X = Don’t care
2) Set to ON when tone control board SLOP109 is installed in U1.
Power Supply
Do not exceed 15 V on the plug-n-play platform, or Zener diode VR1 may fail. If a power supply greater than 15 V is to be used, VR1 must be removed.
6) Ensure power switch S1 is set to OFF. Connect a regulated power supply with an output of 8 V to 15 V to J1, taking care to observe marked polarity.
7) Set jumper JP1 for DC source to be from input J1.
8) Set jumper JP4 for VCC power to EVMs.
Inputs and Outputs
9) Ensure that the audio signal source level is set to minimum.
10) Connect the audio source to the right RCA phono jack J3 or the mono min­iature phone jack J4.
11) Connect speakers to the right RCA jack J7 or to the stripped wire speaker connectors J8.
Quick Start
2-3
Quick Start List for the Platform
Figure 2−1.Quick Start Platform Map
7
JP3
JP2
JP1
SOURCE
Power
Input
6
Audio Input
10
In
+
AC/DC
In
VCC
D4
J2
In
In
In
DC
VCC(J1)
(J2)
J1
D2
D3
Right
J3
Stereo
J4
Left
J5
TEXAS
INSTRUMENTS
1997
Plug-N-Play Audio Amplifier Evaluation Platform SLOP097 Rev. C.1
AC/DC
Batt
D1
Signal Conditioning
****CAUTION****
remove EVM boards
with power applied
C1+
F1
VR1
LED1
VCC
R1
U1
Do not insert or
3
1
Off Pwr
6
ConditioningS2
TP1
GND
On
ICC JP4
S1
Audio Power Amps
OnOff
B1
8
VR2
SUPPLY
POWER
U6
IDD
JP5
R2
LED2
VDD
Out
F2
In/Out
J7
Right
VDD
J6
+
DC Power In/Out
J8
+−+−
U3 U4
Out
Right
U2
U5
U5
HP(U5)
U2-U4
S3HPSource
R3
R4
JP6
Polarity
Lo
Hi
JP7
+
+
4
Out
Mode Mute
Spk(U2-U4)
J9
Left
Out
JP8
Stereo
C3 C2
HP Out
Left
J10
R5
Speaker Output
Headphone Output
11
5
2-4
Evaluation Module Preparations
12) Use jumpers GAIN0 and GAIN1 to set the gain (Table 2−4).
Table 2−4.Typical TPA3007D1EVM Jumper Settings
GAIN1 GAIN0 GAIN (dB)
ON ON 12
ON OFF 18 OFF ON 23.6 OFF OFF 36
Note: ON = Jumper installed, OFF = Jumper REMOVED
Power Up
13) Verify correct voltage and input polarity and set the external power supply and platform power switch S1 to ON.
Note:
Platform LED1 should light indicating the presence of VCC, and the evalua­tion module(s) installed on the platform should begin operation.
Quick Start List for Stand-Alone Operation
14) Set switch S2 to ON if tone control board SLOP109 is installed in U1.
15) Adjust the signal source level as needed.
2.4 Quick Start List for Stand-Alone Operation
Follow these steps to use the TPA3007D1EVM as a stand-alone unit, or when connecting it into existing circuits or equipment. Connections to the TPA3007D1 module header pins can be made via individual sockets, wire-wrapping, or soldering to the pins, either on the top or the bottom of the module circuit board.
Power Supply
1) Ensure that all external power sources are set to OFF.
2) Connect an external regulated power supply set from 8 V to 18 V to the module VCC and GND pins taking care to observe marked polarity. It is only necessary to use the ground pins adjacent to the module power pins.
Inputs and Outputs
3) Ensure that audio signal source level adjustments are set to minimum.
4) Connect the audio source across the module IN+ and IN– pins, taking care
5) Connect a speaker to the module OUT+ and OUT– pins, taking care to
to observe marked polarity. For single-ended input, the negative input pin (IN−) should be connected to the ground of the audio signal source.
observe marked polarity.
Quick Start
2-5
Quick Start List for Stand-Alone Operation
Evaluation Module Preparations
6) Adjust the source signal level as needed.
7) Use jumpers GAIN0 and GAIN1 to set the gain as shown in Table 2−5.
Table 2−5.TPA3007D1EVM Gain Settings
GAIN1 GAIN0 GAIN (dB)
ON ON 12
ON OFF 18 OFF ON 23.6 OFF OFF 36
Note: ON = Jumper installed, OFF = Jumper NOT installed
Control Inputs
Note:
The control signals applied to the EVM shutdown inputs must have sufficient current capability to overcome the 120−kΩ pullup resistor on each input.
Holding down S1 places the amplifier in the shutdown state. Releasing S1 returns the amplifier to the active state.
Refer to the TPA3007D1 data sheet (SLOS418) for logic threshold voltage ratings.
8) SHUTDOWN: This pin is active low. A low on this pin shuts down the ampli­fier; a high on this pin places the amplifier in an active state. Leaving this pin floating also allows normal amplifier operation.
Power Up
9) Verify correct voltage and input polarity and set the external power supply to ON. The EVM should begin operation.
10) Adjust the signal source level as needed.
2-6
Chapter 3
      
This chapter contains the bill of materials, schematic, and board layout for the TPA3007D1EVM.
Topic Page
3.1 TP A3007D1EVM Bill of Materials 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 TP A3007D1EVM Schematic 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 TPA3007D1EVM PCB Layers 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bill of Materials, Schematic, and PCB Layers
3-1
TP A3007D1EVM Bill of Materials
3.1 TPA3007D1EVM Bill of Materials
Table 3−1.TPA3007D1EVM Bill of Materials
Reference Description Size Qty Mfg. Part #
C1, C2 Capacitor, ceramic, 0.47 µF, 80%/–20%,
C3, C11 Capacitor, ceramic, 1.0 µF, 80%/–20%,
C4−6 Capacitor, ceramic, 0.33 µF, 80%/–20%,
C10 Capacitor, ceramic, 1.0 µF, 80%/–20%,
C7 Capacitor, ceramic, 10 µF, 80%/–20%,
C8,C9 Capacitor, ceramic, 0.22 µF, 80%/−20%,
C12 Capacitor, Ceramic, 220 pF, ±10%, X7R,
C14,C15 Capacitor, Ceramic, 1000 pF, ±10%, X7R,
L1, L2 Ferrite Bead, 0.05 DCR, 70 at
R1, R2, R3, R4 Resistor, chip, 120 kΩ, 1/10 W, 5% 0603 4 Panasonic ERJ−3GEYJ124V R5, R6 Resistor, chip, 51 , 1/10 W, 5% 0603 2 Panasonic ERJ−3GEYJ510V D1, D2 Schottky diode, Vfm=0.5V at 1A,
J1(GAIN0), J2(GAIN1)
Shunts 2mm 2 Specialty Elec. 2JM−G S1
(SHUTDOWN) PnP pins Headers, 0.1 in centers, 1/2 in long 7 Sullins PZC36SABN U1 TPA3007D1PW 24−pin
Y5V, 16 V
Y5V, 16 V
Y5V, 25 V
Y5V, 50 V
Y5V, 25 V
Y5V, 16 V
50 V
50 V
100 MHz, 3 A
Vr = 30 V Header, 2 position, male 2mm 2 Norcomp 2163−36−01−P2
Switch, momentary pushbutton, 12 V, 50 mA
0603 2 Panasonic ECJ−1VF1C474Z
0603 2 Panasonic ECJ−1VF1C105Z
0603 3 Kemet C0603C334ZVACTU
0805 1 Tayio Yuden UMK212F105ZG−T
1210 1 Panasonic ECJ-4YF1E106Z
0603 2 Panasonic ECJ−1VF1C224Z
0603 1 Panasonic ECJ-1VC1H221J
0603 2 Panasonic ECJ−1VB1H102K
1206 2 Fair−rite 2512067007Y3
SMA 2 Diodes, Inc. B130−13
1 Panasonic EVQ−PJS04K
1 TI TPA3007D1PW
TSSOP
3-2
3.2 TPA3007D1EVM Schematic
Figure 3−1.TPA3007D1EVM Schematic Diagram
TPA3007D1EVM Schematic
IN− IN+
SHUTDOWN
V
CC
R3
120 k
10 µF
C7
C1 0.47 µF
C2
J1
J2
C10
1 µF
0.22 µF
C5
0.33 µF
D2
120 k
C8
R2
0.47 µF
S1
R5
51
R1 120 k
1
INN
2
INP
3
GAIN0
4
GAIN1
5
SHUTDOWN
6
PGND
7
VCLAMP
8
BSN
9
PV
10
OUTN
11
OUTN
12
PGND
TPA3007D1
CC
L2
(Ferrite
Bead)
C15
1 nF
U1
V
VREF
BYPASS
COSC
ROSC AGND AGND
BSP PV OUTP OUTP
PGND
L1
(Ferrite
Bead)
C14
1 nF
CC
CC
C4
0.33 µF
24 23 22 21
C12 220 pF
20 19 18
R6
17
51
16 15 14 13
C11 1 µF
R4
120 k
C9
0.22 µF
D1
C3 1 µF
C6
0.33 µF
V
CC
V
CC
Bill of Materials, Schematic, and PCB Layers
3-3
TPA3007D1EVM PCB Layers
3.3 TPA3007D1EVM PCB Layers
The following illustrations depict the TPA3007D1EVM PCB assembly and layers. These drawings are not to scale.
Figure 3−2.TPA3007D1EVM Top Layer
3-4
Figure 3−3.TPA3007D1EVM Bottom Layer
TPA3007D1EVM PCB Layers
Bill of Materials, Schematic, and PCB Layers
3-5
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