Texas Instruments FPTVEH Hardware Specification

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INFORMATION
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Internal Data S P E C I F I C A T I O N July 14, 1999
Originator:
Phillip LaCroix
Effective Date:
Hardware Specification
for
LUHF Vehicle Transponder (U.S.)
RI-TRP-VUSA
PRINTED COPIES OF THIS SPECIFICATION
ARE NOT CONTROLLED DOCUMENTS.
VERIFY THEIR CORRECT REVISION BEFORE USING.
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TABLE OF CONTENTS
1. INTRODUCTION ……………………………………………………………………………..…..…...4
1.1 SCOPE..........................................................................................................................4
1.2 APPLICABLE DOCUMENTS ...............................................................................................4
1.3 DEFINITIONS, ACRONYMS AND ABBREVIATIONS.................................................................5
2. FUNCTIONAL AND OPERATIONAL REQUIREMENTS ………………………………….6
2.1 SYSTEM OVERVIEW........................................................................................................6
3. PERFORMANCE REQUIREMENTS ..……………………………………………………….8
3.1 PHYSICAL CHARACTERISTICS ..........................................................................................8
3.1.1 Dimensions...........................................................................................................8
3.1.2 Weight..................................................................................................................8
3.1.3 Housing................................................................................................................8
3.1.4 Battery..................................................................................................................8
3.1.5 Transponder Mounting..........................................................................................8
3.2 ELECTRICAL CHARACTERISTICS .......................................................................................8
3.2.1 Radio Frequency Characteristics - Downlink .........................................................8
3.2.2 Radio Frequency Characteristics - Uplink..............................................................9
3.2.3 Transponder data ...............................................................................................10
3.2.4 Processor Characteristics...................................................................................10
3.2.5 Current Consumption Characteristics..................................................................11
3.2.6 Operation at Temperature Extremes...................................................................11
4. INTERFACE REQUIREMENTS ……………………………………………………………..12
4.1 DISPENSER CONTROLLER BOARD INTERFACES ...............................................................12
4.1.1 Downlink message format (poll)..........................................................................12
4.1.2 Uplink message format (response)......................................................................12
4.2 PROGRAMMING STATION INTERFACES............................................................................12
5. ELECTROMAGNETIC INTERFERENCE REQUIREMENTS ……………………………13
5.1 GENERAL....................................................................................................................13
5.2 RADIATED EMISSION.....................................................................................................13
5.3 RADIATED SUSCEPTIBILITY............................................................................................13
5.4 ELECTRIC / MAGNETIC FIELD DAMAGE SUSCEPTIBILITY....................................................13
6. REGULATORY REQUIREMENTS ………………………………………………………….11
6.1 FCC REQUIREMENTS...................................................................................................14
7. QUALITY ASSURANCE PROVISIONS……………………………………………………..15
7.1 INSPECTION.................................................................................................................15
7.2 TESTING .....................................................................................................................15
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7.3 MATERIALS..................................................................................................................15
7.3.1 Toxic Products and Formulations........................................................................15
7.3.2 Workmanship......................................................................................................15
7.4 RELIABILITY REQUIREMENTS .........................................................................................16
7.4.1 Reliability Performance.......................................................................................16
7.5 ENVIRONMENTAL REQUIREMENTS ..................................................................................16
8. PREPARATION FOR DELIVERY …………………………………………………………………18
8.1 PACKING AND PACKAGING.............................................................................................18
8.2 ELECTROSTATIC (ES) PRPTECTION...............................................................................18
9. BATTERY LIFE CALCULATION …………………………………………………………...19
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1. INTRODUCTION
1.1 SCOPE
This document describes the implementation of the FCC compliant Vehicle Transponder for the ARC customer identification system. The scope of this document includes the performance requirements for the U.S. vehicle transponder and the interface definition between the transponder and other major assemblies in the ARC system.
If anything in this document is ambiguous or incorrect, it should be immediately reported to the Project Managers for the ARC Team, and corrected. The document should then be approved by all the concerned individuals on the cover page and redistributed to all parties involved.
1.2 APPLICABLE DOCUMENTS
The hierarchy of documentation pertaining to the ARC system is depicted below. As this table appears in each of the documents, it is important that revisions to any document in the family be reflected in this table.
Document
Number
TIRIS2001 Mobil Speedpass System Customer Requirements Product Specification 06-01-02-700 ARC System Specification for Retail Fueling Applications 11-09-05-702 ARC Digital Control Board Hardware Specification - RI-CTL-DCUA 11-09-05-703 ARC UHF Receiver Daughter-Board Specification (US) - RI-RFM-HRUA 11-09-05-700 Hardware Specification for LUHF Vehicle Transponder (U.S.) 11-09-05-701 Software Specification for LUHF Vehicle Transponder (U.S.) 11-09-05-704 ARC LUHF Vehicle Transponder Programmer Specification
ARC System Qualification Test Procedure & Manufacturing / QA/QC Procedures per TQM Standards.
FCC Part 15, Class B
Document Title
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1.3 DEFINITIONS, ACRONYMS, AND ABBREVIATIONS
ARC Automatic Recognition of Consumers ASK Amplitude Shift Keying DCB Digital Control Board DST Digital Signature Transponder ES Electrostatic ETSI European Telecommunication Standards Institute FCC Federal Communications Commission FSK Frequency Shift Keying IPC Interconnecting and Packaging Electronic Circuits LF Low Frequency MTBF Mean Time Between Failure PLL Phase Locked Loop POS Point of Sale UHF Ultra High Frequency Uplink RF Data Transmission from the Transponder to the Reader Downlink RF Data Transmission from the Reader to the Transponder
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2. FUNCTIONAL AND OPERATIONAL REQUIREMENTS
The ARC system, when installed in a fuel dispenser which offers pay-at-the-pump functionality, provides hands-free identification of a customer and/or the customer’s vehicle. The system offers pay-at-the-pump convenience, without requiring the insertion of a credit card or any keypad entries.
The U.S. Vehicle Transponder is the component of the system placed in the customer's vehicle. When activated by a ARC dispenser, the transponder provides identification and authentication data via a radio frequency link to the dispenser. An overview of the complete ARC system is provided in the ARC System Specification, 06-01-02-700.
2.1 SYSTEM OVERVIEW
An overview of the U.S. vehicle transponder is depicted in Figure 2-1 below. The major functional blocks of the transponder are the downlink network, the processor, and the uplink network.
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Digital
Controller
Board
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LF
Downlink
Downlink
Network
Data Processing
and Storage
UHF
Uplink
Uplink
Network
LUHF Vehicle Transponder
Figure 2-1. U.S. Vehicle Transponder Block Diagram.
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3. PERFORMANCE REQUIREMENTS
Top-level customer specific system performance requirements are defined in the applicable Customer Requirements Product Specifications detailed in Section 1.2. This section augments and clarifies those requirements pertaining to the vehicle transponder, as appropriate.
3.1 PHYSICAL CHARACTERISTICS
3.1.1 Dimensions
The transponder shall be fully contained within a 58.mm x 44.5mm x 24.mm space. The maximum dimensions of the transponder shall not exceed this space in any direction.
3.1.2 Weight
The transponder shall weigh no more than 0.5 lbs.
3.1.3 Housing
The transponder shall be enclosed in a plastic housing, type PC/ASA.
3.1.4 Battery
The transponder housing shall provide access to the replaceable battery. The battery is a coin cell, type 2032. The chemistry of the battery will be Li-MnO2 or equivalent approved by Texas Instruments to ensure compliance with this specification.
3.1.5 Transponder Mounting
The transponder shall be mounted in the lower middle of the rear window using "hook and loop" or "ball and cup" fasteners with adhesive attachment to the window and to the transponder.
3.2 ELECTRICAL CHARACTERISTICS
3.2.1 Radio Frequency Characteristics - Downlink
The transponder shall detect and process signals, which consist of the following properties:
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Property Requirement
Carrier Frequency 134.2 kHz +/- 100 ppm Activation Field Strength Level (at the transponder surface)
Max. Operating Field Strength (at the transponder surface) Modulation ASK Modulation Depth > 95 % Data Encoding FM0 Data Rate 1 kbps +/- 100 ppm Duty Cycle of received FM0 signal 50 +/- 5%
34 mA/m +/- 7 mA/m, at the optimum transponder orientation At a 45° rotation from optimum, an additional 3dB of field strength is required. The transponder must be separated from any metallic material by a minimum of 3 cm. 500 mA/m
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The transponder shall successfully process signals with these properties while in the operating temperature range specified in section 7.5.
3.2.2 Radio Frequency Characteristics - Uplink
The output signals from the transponder shall conform to the following properties:
Property Requirement
Virtual Carrier Frequency 902.8 MHz Carrier Frequency Accuracy +/- 100 ppm Total Radiated Power -20 dBm +/- 3dB
Spurious Emissions -36 dBm maximum (250 nW) Modulation FSK Virtual Carrier Frequency Drift within one Transmission 10 kHz maximum Frequency Deviation 40 kHz maximum Digital high level encoding Positive frequency deviation Digital low level encoding Negative frequency deviation Data Encoding Manchester Data Rate 20 kbps +/- 100 ppm Duty Cycle of transmitted signal 50 +/- 10%
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The transponder shall transmit signals with these properties while in the operating temperature range specified in section 7.5.
3.2.3 Transponder data
The transponder shall have the capability of storing data in non-volatile memory. Data may be loaded into the transponder at three possible locations: the transponder manufacturing facility; the transponder distribution center; and at Third Party locations. The following table defines the data that shall be programmed into the transponder, and the facilities where it could be programmed.
Revision:
Data block Programmable at
Factory
Transponder Identification Number (32 bits) Account Data field, for fleet identification (5 bits) DST data, up to 32 unique keys (40 bits each) Key activation data, to indicate programmed key
Any data block may be programmed one time only. The DST keys shall be stored in such a way that they may not be read from the transponder once programmed.
3.2.4 Processor Characteristics
The transponder processor is a dedicated microcontroller capable of operating at 1 MIPS. The processor includes a crystal clock operating at 4 MHz +/- 100 ppm over the full temperature range of the transponder. This tolerance directly influences the accuracy of the output data rate of the uplink data. Refer to the ARC Vehicle Transponder Software Specification, 11-09-05-701, for detailed requirements for the transponder software.
The processor shall have two modes, Sleep and Active. The transponder shall go into its Sleep mode after exiting a RF field with the defined RF characteristics below the maximum RF level of an incoming data 0. In Sleep mode the transponder will consume a minimal amount of current to enhance battery life. The transponder will wake-up and go into an Active mode upon entering a RF field with the defined RF characteristics above the minimum RF level of an incoming Data 1. Once activated, the transponder will attempt to acquire and respond to incoming polls or else go back into Sleep mode if the RF field goes away.
Yes Yes No
Yes Yes Yes
Yes Yes No
Yes Yes Yes
Programmable at Distribution Center
Programmable by Third Party
The processor executes tasks sequentially, and will only perform half-duplex communication. For a poll to be recognized by the processor, sufficient time must be allowed following the previous response. The first unique DST Challenge poll will cause the processor to save the challenge data and
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execute the DST algorithm. While executing the DST algorithm, the processor will not respond to any polls. The processor will response to subsequent identical DST Challenge polls using the calculated DST Challenge Response.
3.2.5 Current Consumption Characteristics
The transponder shall achieve a minimum battery life of three years. The battery life shall be defined through the functional temperature range with the defined number of fueling transactions per week. Exposure to temperatures in excess of the defined functional temperature range will reduce the battery life.
Fueling Transactions 5 per week Battery Voltage, typical 3V (depends on battery type) Battery Voltage, allowable operating range Battery Capacity ~210 mAH Current load (Sleep) < 4 uA average over specified
Current load (Active) < 5 mA
2.5 V to 3.5 V
temperature range
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3.2.6 Operation at Temperature Extremes
The transponder may not be functional outside of the defined operating temperature range. The transponder shall return to full functionality after returning to the operating temperature range from the storage temperature range, provided that there is still sufficient battery capacity available after storage. The operating and storage temperature ranges are defined in section 7.5.
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4. INTERFACE REQUIREMENTS
This section defines the interfaces between vehicle transponder and relevant subsystems of the ARC system.
4.1 DIGITAL CONTROL BOARD INTERFACES
4.1.1 Downlink message format (poll)
The Dispenser Controller Board communicates with the vehicle transponder by sending poll messages in the downlink channel. The format of the downlink poll messages are defined in the ARC Vehicle Transponder Software Specification, 11-09-05-701.
4.1.2 Uplink message format (response)
The vehicle transponder communicates with the Dispenser Controller board by sending response messages in the uplink channel. The format of the downlink poll messages are defined in the ARC Vehicle Transponder Software Specification, 11-09-05-701.
4.2 PROGRAMMING STATION INTERFACES
The programming interface shall be in accordance with Vehicle Transponder Programming Specification, 11-09-05-704.
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5. ELECTROMAGNETIC INTERFERENCE REQUIREMENTS
5.1 GENERAL
The design requirements for the control of the electromagnetic emission and susceptibility characteristics of the U.S. vehicle transponder shall be in accordance with MIL-STD-461D Requirements for Control of Electromagnetic Interference Emissions and Susceptibility.
5.2 RADIATED EMISSION
Requirement Description
RE101 Radiated Emissions, Magnetic Field, 30 Hz to 100 kHz for a Land Mobile
platform.
RE102 Radiated Emissions, Electric Field, 10 kHz to 18 GHz. Except for 903 +/-
1 MHz, where a maximum of - 10 dBm may be present for a Land Mobile platform.
RE103 Radiated Emissions, Antenna Spurious and harmonic Output, 10 kHz to
40 GHz. Except for 903 +/- 1 MHz, where a maximum of - 10 dBm may be present for a Land Mobile platform.
5.3 RADIATED SUSCEPTIBILITY
Requirement Description
RS101 Radiated Susceptibility, Magnetic Field, 30 Hz to 100 kHz. A maximum field
strength of 27 mA/m is allowable.
RS103 Radiated Susceptibility, Electric Field, 10 kHz to 40 GHz.. Except for 10kHz to
200 kHz, where a field strength of 2.7 mA/m is allowable.
5.4 ELECTRIC / MAGNETIC FIELD DAMAGE SUSCEPTIBILITY
The transponder shall withstand, without permanent damage, a field of 1 A/m in the band 0 - 200 kHz, excluding 133 -135 kHz, or a field of 200 V/m in any other band.
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6. REGULATORY REQUIREMENTS
6.1 FCC REQUIREMENTS
The vehicle transponder shall comply with FCC Regulations, Part 15, Class B.
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7. QUALITY ASSURANCE PROVISIONS
The U.S. vehicle transponder shall be designed and manufactured under a quality assurance program equivalent to ISO 9001. This does not imply that the suppliers of the design or manufacturers shall be certified to ISO 9001 but are capable of and have withstood an external audit by an independent auditor.
7.1 INSPECTION
The transponder shall be visually inspected by the supplier. The transponder shall be inspected for compliance to the Institute for Interconnecting and Packaging Electronic Circuits (IPC) or equivalent standard. This inspection shall be sufficient to assure performance to the requirements of this specification, workmanship and electrical interface.
7.2 TESTING
The transponder shall be tested for compliance to the performance requirement of paragraphs 3 through 6. Test procedures shall be reviewed and approved prior to the acceptance of product.
7.3 MATERIALS
Materials chosen by the supplier shall be in accordance with IPC or equivalent standards and practices, sufficient to assure performance to the requirements of this specification.
External parts, elements or coatings including marking shall be inherently non-nutrient to fungus and do not blister, crack, outgas, soften, flow or exhibit defects that adversely affect storage, operation, or assembly.
7.3.1 Toxic Products and Formulations
No products or formulations, which are known to be toxic or harmful, shall be used without approval by Texas Instruments Incorporated.
7.3.2 Workmanship
Workmanship evidenced in the construction of the vehicle transponder shall be inspected for compliance to the Institute for Interconnecting and Packaging Electronic Circuits (IPC) or equivalent,
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sufficient to assure performance to the requirements of this specification to the extremes of the environments specified herein.
7.4 RELIABILITY REQUIREMENTS
7.4.1 Reliability Performance
The reliability of the transponder shall be designed to meet or exceed the design goals documented in the table below. The reliability prediction technique shall utilize MIL-HDBK-217 or Bell Core, Method 1, at 25 degrees C, as a guideline.
Revision:
Module
LUHF Vehicle Transponder
(excluding Battery)
Table 7-1. Reliability Requirements * MTBF - Mean Time Between Failure which are repairable. ** MTTF - Mean Time to Failure which are non-repairable.
7.5 ENVIRONMENTAL REQUIREMENTS
The U.S. vehicle transponder is to meet applicable sections defined in the applicable Customer Requirements Product Specifications detailed in Section 1.2.
The critical operating environmental guidelines are as follows:
- Operating temperature: Operating temperature tests in accordance with MIL-STD-202F,
method 102A, temperature cycling or equivalent, using the following parameters: -10 to +85 degrees C, duration 500 hours. Transponder may have degraded operational performance to -20 degrees C.
MTBF *
(hours, Repairable)
MTTF **
(hours, Non-
repairable)
1,000,000 .974
Survival
Probability
(3 years)
- Storage temperature (battery removed): Storage temperate tests in accordance with MIL-STD-
810D, method 502.2, using the following parameters: Low temperature - 40 degrees C 1000 hours, High temperature 104 degrees C, 1000 hours.
- Shock Environment: Shock test performed in accordance with Mil-STD-810D, Method 516.3 or
equivalent using the following parameters: 30 G's at 10 mS, half sinusoidal wave, 6 axes.
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- Vibration Environment: Vibration tests in accordance with MIL-STD-810E, Method 514.4 or
equivalent, using the following parameters: 10 to 500 Hz, 10 g peak, 30 minutes sweep, logarithmic.
- Humidity Environment (battery removed): Humidity tests in accordance with MIL-STD-810D,
Method 507.2, procedure III, aggravated screening or equivalent, using the following humidity parameters: 85 percent relative humidity, non-condensing at 85o C, duration 500 hours.
- Thermal Shock (battery removed): Thermal Shock testing in accordance with MIL-STD-810D,
Method 503.2 or equivalent, using the following thermal shock parameters: - 40 to 85 degrees C, 100 cycles duration.
- Drop: Drop from 1m onto a 1-inch thick maple block, 1 drop per side on all surfaces.
Operational functionality and structural integrity shall not be compromised. The battery cover is allowed to fall off of the transponder as long as it is not damaged and can be replaced into the unit.
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8. PREPARATION FOR DELIVERY
8.1 PACKING AND PACKAGING
Preservation, packaging, and packing of system and subsystems to be delivered shall be to the supplier's best commercial practice to prevent deterioration and mechanical damage in shipment and in storage.
8.2 ELECTROSTATIC (ES) PROTECTION
The ARC system and subsystems shall meet an ES level of 2000 volts minimum using a standard body model.
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9. BATTERY LIFE CALCULATION
Battery Load Conditions
* Standby Conditions
Load Current: 2 uA Duration: 100% of time
* Active Conditions
Duration: 5 transactions / week, assuming 5 minutes / transaction Continuous Load:1 mA Pulsed Cycle Load: (* Additional to Continuous Load)
Cycle Time: 200 mS
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Pulse Time: 6 mS Pulsed Load: 4 mA
* Temperature:
Range: -10C to +85C (Operational) Hot %: 15% (+85C)
Cold %: 15% (-10C) * Minimum Operational Voltage: 2.5V * Battery Self Discharge: < 5% / year * Battery Energy:210 mA-Hour
Energy Usage per Year
*Self Discharge Energy per Year: 10.50 mA-Hour
(210 mA-Hour * 5%)
*Standby Energy per Year: 17.52 mA-Hours
(2 uA * 24 Hours/Day * 365 Days/Year)
* Active Energy per Year:
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Continuous: 21.67 mA-Hours
(1 mA * [(5 Min/Day)/ (60 Min/Hour)]* 5 Days/Week * 52 Weeks/Year)
Pulsed: 2.60 mA-Hours
(4 mA * [(6 mS/200 mS * 5 Min/Day)/(60 Min/Hour)] * 5 Days/Week * 52 Weeks/Year)
Calculated Life: 4.02 Years
(210 mA-Hour / 52.29 mA-Hour/Year)
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==================== Total 52.29 mA-Hours/Year
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