Texas Instruments CC3100 SimpleLink Wi-Fi, CC3200 SimpleLink Wi-Fi User Manual

CC3100 and CC3200 SimpleLink™ Wi-Fi®and Internet of Things Solution Layout Guidelines
User's Guide
Literature Number: SWRU370B
June 2014–Revised August 2018
Contents
1 Trademarks......................................................................................................................... 4
2 Device Overview ................................................................................................................. 5
3 PCB Specification ................................................................................................................ 5
3.1 PCB Stack-Up ............................................................................................................ 5
3.2 PCB Design Rules ....................................................................................................... 6
3.3 Layer Information......................................................................................................... 6
4 Layout Information............................................................................................................... 7
4.1 Placement of Components.............................................................................................. 7
4.2 Layer Information......................................................................................................... 8
5 Layout Guidelines .............................................................................................................. 12
5.1 RF......................................................................................................................... 12
5.2 Power..................................................................................................................... 16
5.3 Clock ..................................................................................................................... 17
5.4 Digital I/O ................................................................................................................ 17
5.5 QFN Ground............................................................................................................. 18
5.6 Recommended Footprint .............................................................................................. 19
6 Summary........................................................................................................................... 20
7 Additional References......................................................................................................... 20
Revision History.......................................................................................................................... 21
Table of Contents
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1 Example Stack-up ........................................................................................................... 5
2 CC3100BOOST 3.3-A Placement Diagram .............................................................................. 7
3 Layer-1 ........................................................................................................................ 8
4 Layer-2 ........................................................................................................................ 9
5 Layer-3....................................................................................................................... 10
6 Layer-4....................................................................................................................... 11
7 RF Section Layout ......................................................................................................... 12
8 Filter Routing................................................................................................................ 14
9 Coplanar Waveguide (Cross Section) With GND and via Stitching ................................................. 15
10 CPW With GND (Top View)............................................................................................... 15
11 7x7 Ground Vias on Ground Pad ........................................................................................ 18
12 Split Solder Paste Into Smaller Blocks .................................................................................. 18
13 Recommended Footprint .................................................................................................. 19
1 PCB Design Rules........................................................................................................... 6
2 4 Layer PCB.................................................................................................................. 6
3 Inductors ...................................................................................................................... 7
4 Antenna Guidelines........................................................................................................ 13
5 Recommended Components ............................................................................................. 13
6 Characteristic of Recommended Antenna .............................................................................. 13
7 Filter Guidelines ............................................................................................................ 14
8 Characteristic of Recommended Filter .................................................................................. 15
9 Recommended Values for the PCB...................................................................................... 16
10 Power Management........................................................................................................ 16
11 Characteristic of Recommended 32K XTAL............................................................................ 17
12 Characteristic of Recommended 40M XTAL............................................................................ 17
List of Figures
List of Tables
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List of Figures
User's Guide
SWRU370B–June 2014–Revised August 2018
CC3100 and CC3200 SimpleLink™ Wi-Fi®and Internet of
Things Solution Layout Guidelines
..................................................................................................... Embedded Processing Applications
ABSTRACT
This document provides the design guidelines of a 4-layer PCB board, for the CC31xx and CC32xx SimpleLink™ Wi-Fi®family of devices. The CC31xx and CC32xx are easy to lay-out, QFN-packaged devices. Optimize the board’s performance by following these suggestions during the board’s design. The first section is a brief overview of the SimpleLink Wi-Fi family of devices. The second section focuses on the PCB specification; the third section addresses components placement, and board layer information. The last section, on layout guidelines, covers the board’s main sections such as RF, power, clock, digital I/O, and the ground. Each section can be read independently.
In addition to this document, TI recommends verifying the schematic board design with the associated
schematic checklist.
1 Trademarks
SimpleLink, Internet-on-a-chip, E2E are trademarks of Texas Instruments. ARM, Cortex are registered trademarks of ARM Limited. Wi-Fi is a registered trademark of Wi-Fi Alliance. All other trademarks are the property of their respective owners.
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Type Layer Height(um)
Mask 25 Copper L1 35 FR-4 255 Copper L2 35 FR-4 350 Copper L3 35 FR-4 255 Copper L4 35 Mask 25
Total 1050
Total thickness ~ 1.1mm (+/- 10%)
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2 Device Overview
Start the design with the industry’s first Internet-on-a-chip™. Created for the Internet of Things (IoT), the SimpleLink Wi-Fi family has several variants. The CC3100 SimpleLink Wi-Fi and IoT solution dramatically simplifies the implementation of Internet connectivity. This product integrates all protocols for Wi-Fi and Internet, which greatly minimizes host microcontroller (MCU) software requirements. CC3200 device is a wireless MCU that integrates a high-performance ARM®Cortex®-M4 MCU with the CC3100 network processor subsystem, allowing customers to develop an entire application with a single IC. With on-chip Wi-Fi, Internet, and robust security protocols, no prior Wi-Fi experience is needed for faster development. SimpleLink Wi-Fi is a complete platform solution, including various tools and software, sample applications, user and programming guides, reference designs, and the TI E2E™ support community. The devices are available in an easy to lay-out QFN package. The layout for both devices are similar, with a higher number of IOs routed for the CC3200.
3 PCB Specification
3.1 PCB Stack-Up
An example stack-up is shown in Figure 1, used for the construction of the CC3100BOOST Rev3.3-A. The user can alter the layer stack-up based on their requirements, but the impedance of the 50-Ω lines should be recalculated. Having the L1-L2 distance reduced helps improve the grounding and the RF decoupling. TI recommends keeping the L1-L2 distance similar to the recommended value.
Device Overview
Figure 1. Example Stack-up
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Layout Guidelines
PCB Specification
3.2 PCB Design Rules
Parameter Value Comments
Number of layers 4 Thickness 1.1 mm ±
Size of PCB 2.0” x 1.7” Solder mask Red Can be replaced with any color Dielectric FR4 Silk White Can be replaced with any color Surface finish ENIG Min track width 6 mils Min track width can be reduced but cost would be higher Min spacing 6 mils Min spacing can be reduced but the cost would be higher Mid drill diameter 8 mils 12-mil diameter drill is used on the Rev 3.3-A board Copper thickness 1 oz Lead free / ROHS Yes Impedance control Yes 50-Ω controlled impedance trace of 18-mils width on L1 w.r.t L2 (GND).
Impedance variation 5%
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Table 1. PCB Design Rules
For greater thickness increase the distance between L2 and L3
10%
Air gap = 15 mils Note: The above calculations are based on CPW-G (NOT microstrip).
3.3 Layer Information
The 4-layer PCB is used with the configuration, as shown in Table 2.
Layer Usage Notes
1 Signal + RF RF trace is a CPW on L1 w.r.t. L2 ground 2 GND Reference plane for RF 3 Power + signal The power planes for the power amplifier (PA), analog blocks and the main input supply are routed on
4 Power + signal
Table 2. 4 Layer PCB
this layer
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4 Layout Information
The complete layout package is available for download on the TI website at http://www.ti.com/tool/cc3200-
launchxl-rd and http://www.ti.com/tool/cc3100boost-rd. TI recommends that the customers copy the exact
layout of the engine area to ensure optimum performance as measured on the CC3x00 reference boards.
4.1 Placement of Components
The components placement on the CC3100 BoosterPack is provided in Figure 2. This placement provides optimum performance of the device. Great care must be taken for the power inductors components to ensure reduced emissions and optimum EVM and mask performance. The power inductors should be placed close to the device, and the power traces should be minimized. The CC3x00 device is sensitive to the layout of the DC-DC converter, which can impact the performance of the device. For the main inductors at the analog, power amplifier, and digital DC-DC output, see Table 3.
Inductor @ Value Size Current Rating Recommended PN Description
ANA DCDC OUT 2.2 µH 1008 1.3A LQM2HPN2R2MG0L INDUCTOR 2.2UH 20% 1008 PA DCDC OUT 1 µH 1008 1.5A LQM2HPN1R0MJ0L INDUCTOR 1UH 20% 1008 DIG DCDC OUT 2.2 µH 1008 1.3A LQM2HPN2R2MG0L INDUCTOR 2.2UH 20% 1008
Figure 2. CC3100BOOST 3.3-A Placement Diagram
Layout Information
Table 3. Inductors
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Layout Information
4.2 Layer Information
4.2.1 Layer-1
Most of the routing is performed on Layer-1 to avoid vias on the board (see Figure 3). The trace widths are maximized for high-current pins and minimized for signal pins. For example, the signal pins can be routed with 6 mils (4 mils, if possible) and the power pins with 12 mils and above.
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Figure 3. Layer-1
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4.2.2 Layer-2
Layer-2 is primary ground plane for the board reference (see Figure 4). It has a void for the antenna section, which is per the antenna guidelines. This return current path for the input de-coupling capacitors (C11, C13, and C18) is routed on L2 using thick traces to isolate RF ground from a noisy supply ground. This is also required to meet the IEEE spectral mask specifications.
Layout Information
Figure 4. Layer-2
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Layout Information
4.2.3 Layer-3
Layer-3 is used to route the power lines to the device (see Figure 5). Power planes are necessary for the power amplifier (PA) and the main supply input to the device. More details are available in subsequent sections.
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Figure 5. Layer-3
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4.2.4 Layer-4
Layer-4 is used for routing the power and the signal lines on the board (see Figure 6). It is also the main power dissipation GND layer for the QFN package. The bottom GND plane must be maximized for the best thermal performance. The solder mask has been kept open below the QFN device to improve heat dissipation and yield.
Layout Information
Figure 6. Layer-4
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Layout Guidelines
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Chip Antenna
Feed
Void space on all layers
Antenna match
Filter
U.FL conn
Murata Conn
Layout Guidelines
5 Layout Guidelines
5.1 RF
As a wireless device, the RF section gets the top priority in terms of layout (see Figure 7). It is very important for the RF section to be laid out correctly to get the optimum performance from the device. A poor layout can cause performance degradation for the output power, the error vector magnitude (EVM), the sensitivity, and the spectral mask.
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Figure 7. RF Section Layout
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5.1.1 Antenna Placement and Routing
The antenna is the element used to convert the guided waves on the PCB traces to the free-space electromagnetic radiation. The placement and layout of the antenna is key to increased range and data rates.
The guidelines in Table 4 must be observed for the antenna.
Sr No Guidelines
1 Place the antenna on an edge or corner of the PCB. 2 Ensure that no signals are routed across the antenna elements on all the layers of the PCB. 3 Most antennas, including the chip antenna used on the BoosterPack, require ground clearance on all the layers of the
PCB. Ensure that the ground is cleared on the inner layers as well.
4 Ensure that there is provision to place matching components for the antenna. These must be tuned for best return loss
once the complete board is assembled.
Any plastics or casing should also be mounted while tuning the antenna, as this can impact the impedance. 5 Ensure that the antenna impedance is 50 Ω, as the device is rated to work only with a 50-Ω system. 6 In case of printed antenna, ensure that the simulation is performed with the solder mask in consideration. 7 Ensure that the antenna has a near omni-directional pattern. 8 The return loss measured at the filter out (looking into the device) should be better than -10 dB. To ease the FCC, CE, and
ETSI certification, the antenna used should be of the same gain or lesser.
Table 5. Recommended Components
Layout Guidelines
Table 4. Antenna Guidelines
Choice Part Number Manufacturer Notes
1 AH316M245001-T Taiyo Yuden Can be placed on the edge of the PCB and uses less PCB space 2 RFANT5220110A2T Walsim Must be placed on the corner of the PCB
Table 6. Characteristic of Recommended Antenna
Parameter Spec
Frequency bandwidth 2.4G to 2.5G
Typical peak gain +1.9 dBi
Average gain at OMNI plane 0 dBi
Efficiency (typical) –1.3 dB (73%)
VSWR 3
5.1.2 Filter Placement and Routing
The RF filter used on the board performs the important function of attenuating the out-of-band emissions from the device. The recommended filter is DEA202450BT-1294C1. The datasheet for the filter can be accessed at http://www.tdk.co.jp/tefe02/rf_bpf_dea202450bt-1294c1-h_en.pdf.
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Filter
Layout Guidelines
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Figure 8. Filter Routing
Table 7. Filter Guidelines
Sr No Guidelines Notes
1 Route the RF lines at the input and output of the filter using a coplanar
waveguide (CPW) with ground structure. This structure offers the best isolation between input and output due to reduced field fringing.
2 Use via stitching along the RF trace to reduce emissions and keep the fields
confined to the trace boundary.
3 Use a Zo of 50 Ω only with a tolerance of 10%. Use the stack-up and the
trace width provided for reference in the PCB design rules.
4 Add multiple ground vias for the filter ground pads as close as possible.
Minimum of 2 per GND pad is recommended.
5 To achieve the specifications of the filter attenuation, the minimum isolation
between input and output ports of the filter must be at least 60 dB. (Measured without filter)
6 In case a conducted test is required on the PCB, TI recommends adding a
U.FL connector or a Murata switch type connector (MM8030 series).
CPW with GND and via stitching can be accurately simulated using 3D EM tools like EESOF.
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w
s
e
r
S W S
h
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Parameter Frequency (MHz) Spec
Return loss 2412-2484 10 dB (min)
Insertion loss 2412-2484 1.5 dB (max)
Attenuation
Reference impedance 2412-2484 50 Ω
Filter type Band pass
5.1.3 Transmission Line
The RF signal from the device is routed to the antenna using a coplanar waveguide with ground (CPW-G) structure. This structure offers the maximum isolation across filter gap and the best possible shielding to the RF lines. In addition to the ground on the L1 layer, placing GND vias along the line also provides additional shielding.
Layout Guidelines
Table 8. Characteristic of Recommended Filter
800-830 30 dB (min) 1600-1670 20 dB (min) 3200-3300 30 dB (min) 4000-4150 45 dB (min) 4800-5000 20 dB (min)
5600- 5800 20 dB (min)
6400-6600 20 dB (min) 7200-7500 35 dB (min)
7500-10000 20 dB (min)
Figure 9. Coplanar Waveguide (Cross Section) With GND and via Stitching
Figure 10. CPW With GND (Top View)
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Layout Guidelines
The recommended values for the PCB are provided in Table 9.
(1)
Er is assumed to be of an FR-4 substrate.
5.2 Power
All of the input de-coupling capacitors (C11, C13, and C18) should be routed on L2 using thick traces to isolate RF ground from a noisy supply ground. This is also required to meet the IEEE spectral mask specifications.
Maintain the thickness of power traces to be higher than 12 mils. Special care should be taken for power amplifier supply lines (pin 33, 40, 41, and 42) and all input supply pins (pin 37, 39, and 44).
Ensure shortest grounding loop for PLL supply de-coupling capacitor (pin 24)
Place all de-coupling capacitors as close as possible to the respective pins.
Power budget: The CC3X00 device can consume up to 450 mA for 3.3 V, 670 mA for 2.1 V, and 700 mA for 1.85 V for 24 msec during the calibration cycle. Ensure that the power supply is designed to source this current without any issues. The complete calibration (TX and RX) can take up to 17 mJ of energy from the battery over a time of 24 ms.
There are many high-current input pins on the CC3X00 device. Ensure the trace feeding these pins is capable of handling the following currents:
– PA DCDC input : pin 39. Max 1A – ANA DCDC input : pin 37 : Max 600 mA – Dig DCDC input : pin 44: Max 500 mA – PA DCDC switching nodes : pin 40/41 , Max 1A – PA DCDC output node: pin 42, Max 1A – ANA DCDC switching node: pin 38: Max 600 mA – Dig DCDC switching node: pin 43 : Max 500 mA – PA supply : pin 33: Max 500mA
Table 9. Recommended Values for the PCB
Parameter Value Units
W 18 mils
S 15 mils H 10 mils
(1)
Er
3.9
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5.2.1 Inductors for Power Management
The components used in the power management section of the design are critical to achieve the required performance. These should be chosen based on the recommendations in Table 10.
Inductors Value ESR
PA DC-DC 1 uH TBD 1.5 TBD 20%
ANA, DIG DC-DC 2.2 uH TBD 1.3 TBD 20%
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CC3100 and CC3200 SimpleLink™ Wi-Fi®and Internet of Things Solution Layout Guidelines
Table 10. Power Management
(mOhm) Rated Current (A)
min
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Saturation Current I
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Tolerance
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5.3 Clock
5.3.1 32K RTC
The 32.768K XTAL should be placed close to the QFN package. Ensure the load capacitance is tuned based on board parasitic, so that the frequency tolerance is within ±150 ppm.
Tolerance with temperature and aging ±150 ppm
5.3.2 40M XTAL
The 40M XTAL should be placed close to the QFN package. Ensure the load capacitance is tuned based on board parasitic, so that the frequency tolerance is within ±20 ppm. The frequency tolerance for the XTAL across temperature and with aging should be ±25 ppm. In addition, ensure no high frequency lines are routed closer to the XTAL routing, to avoid any phase noise degradation.
Tolerance with temperature and aging ±25 ppm
Layout Guidelines
Table 11. Characteristic of Recommended 32K XTAL
Parameter Spec
Nominal frequency 32.768 kHz
Table 12. Characteristic of Recommended 40M XTAL
Parameter Spec
Nominal frequency 40 MHz
Tolerance ±20 ppm
Load capacitance 8 pF
5.4 Digital I/O
Route serial peripheral interface (SPI) and universal asynchronous receiver/transmitter (UART) lines away from any RF traces, as these digital I/O lines are high-frequency lines and can cause interference to the RF signal.
Keep the length of the high-speed lines as short as possible to avoid transmission line effects. Keep the line lower than 1/10th of the rise time of the signal to ignore transmission line effects. This is required only if the traces cannot be kept short. The resistor should be placed at the source end, closer to the device driving the signal.
Add series-terminating resistors for each high-speed line (for example, SPI_CLK, SPI_DATA) to match the driver impedance to the line. Typical terminating resistor values range from 27 to 36 Ω for a 50-Ω line impedance.
Route high-speed lines with a ground reference plane continuously below it to offer good impedance throughout, and help shield the trace against EMI interference.
Avoid stubs on high speed lines to minimize the reflections. If the line needs to be routed to multiple locations, use a separate line driver for each line.
If the lines are longer compared to the rise time, add series-terminating resistors near the driver for each high-speed line (for example, SPI_CLK, SPI_DATA) to match the driver impedance to the line. Typical terminating resistor values range from 27 to 36 Ω for a 50-Ω line impedance.
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Layout Guidelines
5.5 QFN Ground
1. Ensure 7x7 ground vias are placed on the ground pad for optimal thermal dissipation (see Figure 11). The via drill size can be between 8 mils to 12 mils.
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Figure 11. 7x7 Ground Vias on Ground Pad
2. Open the solder mask on L4 for better soldering yield.
3. Split solder paste into smaller blocks (see Figure 12) to avoid component lifting while soldering or re­flow.
Figure 12. Split Solder Paste Into Smaller Blocks
4. Solder paste should cover at-least 75% of the ground tab of the QFN.
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5.6 Recommended Footprint
Layout Guidelines
Figure 13. Recommended Footprint
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Summary
6 Summary
This document presents an introduction to designing a 4-layer PCB board for the CC3100/CC3200 SimpleLink Wi-Fi easy-to-layout QFN packaged family of devices. In addition to the recommendations presented here, see the CC3100 SimpleLink Wi-Fi and IoT Solution BoosterPack design files located at
http://www.ti.com/lit/zip/swrc288 and the CC3200 SimpleLink Wi-Fi and IoT Solution With MCU
LaunchPad board design files located at http://www.ti.com/lit/zip/swrc289.
7 Additional References
1. CC31xx and CC32xx main landing page.
2. The CC3100 SimpleLink™ Wi-Fi® and IoT Solution for MCU Applications data sheet (SWAS031)
3. The CC3200 SimpleLink™ Wi-Fi® and IoT Solution, a Single Chip Wireless MCU data sheet (SWAS032)
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Revision History
Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from A Revision (September 2014) to B Revision .......................................................................................... Page
Updated Schematic Checklist link....................................................................................................... 4
Updated References..................................................................................................................... 20
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