User's Guide
SLUU455–October 2010
bq24351EVM for Li-Ion Charger Front-End Protection IC
This user's guide describes the features, setup, and operation of the bq24351EVM evaluation module.
Included are the bill of materials, board layout, and schematic.
Contents
1 Introduction .................................................................................................................. 2
1.1 General Description ................................................................................................ 2
1.2 EVM Features ...................................................................................................... 2
1.3 I/O Description ...................................................................................................... 2
1.4 Controls and Key Parameters Setting ........................................................................... 3
1.5 Recommended Operating Conditions ........................................................................... 3
2 Test Summary ............................................................................................................... 3
2.1 Definitions ........................................................................................................... 3
2.2 Equipment ........................................................................................................... 3
2.3 Equipment Setup ................................................................................................... 4
2.4 Procedure ........................................................................................................... 5
3 PCB Layout Guideline ...................................................................................................... 5
4 Bill of Materials, Board Layout, and Schematic ......................................................................... 6
4.1 Bill of Materials ..................................................................................................... 6
4.2 Board Layout ....................................................................................................... 7
4.3 Schematic ......................................................................................................... 11
List of Figures
1 Original Test Setup for HPA666 (bq24351 DSG EVM)................................................................ 4
2 Top Layer .................................................................................................................... 7
3 Bottom Layer ................................................................................................................ 8
4 Top Silk Screen ............................................................................................................. 9
5 Top Assembly.............................................................................................................. 10
6 bq24351 Schematic....................................................................................................... 11
List of Tables
1 Bill of Materials.............................................................................................................. 6
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Introduction
1 Introduction
1.1 General Description
The bq24351 evaluation module (EVM) is a complete charger module for evaluating a charger front-end
protection and charger solution using the bq24351 and bq2057C devices. It is designed to deliver up to
560 mA of charge current to Li-ion or Li-polymer applications. The charger front-end protection current is
designed to 1.2 A.
The bq24351 protects the charging system against three types of failures: input overvoltage when the ac
adapter fails to regulate its voltage, load overcurrent when failures such as a short circuit occur in the
charging system, and battery overcharge.
For details, see the bq24351 data sheet (SLUSA62).
1.2 EVM Features
• Evaluation module for bq24351 DSG
• Evaluation module for bq2057C charger integrated circuit (IC)
• Input operating range for bq24351 4.5 V–26 V
• Input overvoltage protection.
• Input overcurrent protection.
• Battery overvoltage protection.
• LED indication for status signals.
• Test points for key signals available for testing purposes. Easy probe hook-up
• Jumpers available. Easy to change connections
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1.3 I/O Description
Jack Description
J1–DC+ AC adapter, positive output
J1–DC– AC adapter, negative output, ground
J2–FAULT Reserved for other ICs
J2–VBAT bq24351 VBAT pin
J2–GATDRV bq24351 GATDRV pin
J2–CHGIN bq24351 CHGIN pin
J3–BATEN Reserved for ohter ICs
J3–OUT bq24351 OUT pin
J3–BAT+ Battery positive output
J3–GND Ground
J4–BAT+ Connect to battery positive output
J4–BAT– Connect to battery negative output, ground
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1.4 Controls and Key Parameters Setting
(1)
Jack
JP1 If on, high-side sensing resistor is disabled Jumper on
JP2 Reserved for other ICs Jumper (BATEN, GND) on
JP3 bq24351 GATDRV pin Jumper off
JP4 bq2057C BAT pin connection to bq24351 Jumper on
JP5 bq2057C VCC pin connection to bq24351 Jumper on
JP6 bq2057C CC pin connection to bq24351 Jumper on
JP7 If on, low-side current-sensing resistor is disabled Jumper off
(1)
Short JP1, JP4, JP5, and JP6, and disconnect JP7 to use onboard bq2057C as charger; to use external charger to control
bq24351, disconnect JP1, JP4, JP5, and JP6 and short JP7.
Description Factory Setting
1.5 Recommended Operating Conditions
Symbol Description MIN TYP MAX Unit
Supply voltage, V
Battery voltage, V
Supply current, I
Charge current, I
Operating junction temperature range, T
IN
BAT
AC
chrg
Input voltage from ac adapter input 4.5 5 26 V
Voltage applied at VBAT terminal of J4 0 3–4.2 5 V
Maximum input current from ac adapter input 0 1.5 A
Battery charge current 0.05 0.56 1 A
J
Test Summary
0 125 °C
2 Test Summary
2.1 Definitions
This procedure details how to configure the evaluation board. On the test procedure, the following naming
conventions are followed. See the schematic for details.
VXXX External voltage supply name (VIN, VBAT, VOUT)
LOADW External load name (LOADR, LOADI)
V(TPyyy) Voltage at internal test point TPyyy. For example, V(TP1) means the voltage at
V(Jxx): Voltage at jack terminal Jxx.
V(TP(XXXXX)) Voltage at test point XXXXX. For example, V(ACDET) means the voltage at the
V(XXX, YYY) Voltage across points XXX and YYY.
I(JXX(YYY)) Current going out from the YYY terminal of jack XX.
Jxx(BBB) Terminal or pin BBB of jack xx
Jxx ON Internal jumper Jxx terminals are shorted
Jxx OFF Internal jumper Jxx terminals are open
Jxx (-YY-) ON Internal jumper Jxx adjacent terminals marked as YY are shorted
Measure → A,B Check specified parameters A, B. If measured values are not within specified
Observe → A,B Observe if A, B occur. If they do not occur, the unit under test has failed.
TP1.
test point which is marked as ACDET.
limits, the unit under test has failed.
Assembly drawings show locations for jumpers, test points, and individual components.
2.2 Equipment
2.2.1 Power Supplies
Power supply 1 (PS 1): a power supply capable of supplying 15 V at 2 A is required.
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FAULT
VBAT
GATDRV
CHGIN
BATEN
OUT
BAT+
GND
HPA666 bq24351EVM
JP7
V
Supply 1
J1
DC+
JP1
U1
J4
BAT+
V
I
2
Ibat
CFET APPLICATION
CIRCUIT
JP6 JP5
JP4
JP3 JP2
U2
J2
J3
I
I
Load
1
Test Summary
2.2.2 Load 1
A 10-V (or above), 2-A (or above) electronic load that can operate in constant-current mode.
2.2.3 Load 2
A 10-V (or above), 2-A (or above) electronic load that can operate in constant-voltage mode.
2.2.4 Meters
Four Fluke 75 multimeters (equivalent or better)
Or:
Three equivalent voltage meters and one equivalent current meter
The current meter must be capable of measuring 2-A+ current.
2.2.5 Wire Gauge
All wires connected to the EVM input power supply and output load must be at least AWG 22. The
maximum current is up to 1 A.
2.3 Equipment Setup
1. Set PS 1 for 0 V ±100 mVdc, 2 ± 0.1 A current limit, and then disable the output.
2. Connect the output of PS 1 to J1 (DC+, DC–).
3. Connect a voltage meter across J1 (DC+, DC–).
4. Connect the output of load 1 in series with a current meter (multimeter) to J2 (CHGIN) and J3 (GND).
Turn on the power of load 1. Set the load current to 1.5 A ±50 mA, but disable the output.
5. Connect the output of load 2 in series with a current meter (multimeter) to J4 (BAT+, BAT–).
6. Connect a voltage meter across J4 (BAT+, BAT–).
7. Set the voltage of load 2 to 3.6 V ±0.1 V, and disable output of load 2.
8. JP1: ON, JP2 (BATEN, GND): ON, JP3: OFF, JP4: ON, JP5: ON, JP6: ON, JP7: OFF.
After the preceding steps have been taken, the test setup for HPA666 (bq24351 DSG EVM) appears as is
shown in Figure 1.
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Figure 1. Original Test Setup for HPA666 (bq24351 DSG EVM)
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2.4 Procedure
2.4.1 Charger Current and Voltage Regulation
1. Ensure that steps in Section 2.3 are followed.
2. Enable output of PS 1.
3. Increase the output voltage of PS 1 to 5 V ±0.1 V.
4. Enable the output of load 2.
Measure → V(J2(OUT)) = 3.6 V ±200 mV
Measure → Ibat = 560 mA ±70 mA
Observe → D2 on, D3 on, D6 off, D7 on.
2.4.2 CFET Input Overvoltage Protection
1. Increase the voltage of PS 1 to 11 V ±0.1 V.
Observe → D2 on, D3 off, D6 off, D7 off.
2. Decrease the voltage of PS 1 to 5 V ±0.1 V.
Observe → D2 on, D3 on, D6 off, D7 on.
2.4.3 CFET Load Overcurrent Protection
1. Enable the output of load 1.
Observe → D2 on, D3 off, D6 off, D7 off.
2. Disable the output of load 1.
Observe → D2 on, D3 on, D6 off, D7 on.
3. Decrease the voltage of PS 1 to 0 V ±0.1 V.
PCB Layout Guideline
3 PCB Layout Guideline
1. It is critical that the exposed thermal pad on the back side of the bq24351 package be soldered to the
printed-circuit board (PCB) ground. Ensure that sufficient thermal vias are located underneath the IC,
connecting to the ground plane on the other layers.
2. The high-current charge paths into ACIN and from the CHGIN and OUT pins must be sized
appropriately for the maximum charge current in order to avoid excessive voltage drops in these
traces.
3. Decoupling capacitors for ACIN and CHGIN must be placed to make the interconnections to the IC as
short as possible.
4. Resistors for VBAT pin must be placed close to the corresponding IC pins and make the
interconnections to the IC as short as possible.
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Bill of Materials, Board Layout, and Schematic
4 Bill of Materials, Board Layout, and Schematic
4.1 Bill of Materials
Table 1. Bill of Materials
bq24351 RefDes Value Description Size Part Number MFR
1 C1 1 µF Capacitor, ceramic, 35-V, X5R, 10% 603 Std Std
3 C2, C3, C5 1 µF Capacitor, ceramic, 10-V, X7R, 10% 603 Std Std
1 C4 0.1 µF Capacitor, ceramic, 16-V, X7R, 10% 805 Std Std
1 C6 0.1 µF Capacitor, ceramic, 10-V, X7R, 10% 603 Std Std
1 C7 220 µF Capacitor, electrolytic, 25-V, 20% 0.327 inch × 0.327 UUD1E221MNL1GS Nichicon
inch (8.3 mm × 8.3
mm)
1 D1 BZT52C6V8S Diode, zener, 200-mW, 6.8-V SOD-323 BZT52C6V8S General
3 D2, D3, D6 Green Diode, LED, green, 2.1-V, 20-mA, 6-mcd 603 LTST-C190GKT LITE-ON
2 D4, D7 Red Diode, LED, red, 2.1-V, 20-mA, 6-mcd 603 LTST-C190CKT Lite-On
1 D5 BAT54C Diode, dual Schottky, 200-mA, 30-V SOT23 BAT54C Vishay/LITE-
2 J1, J4 ED1514/2DS Terminal block, 2-pin, 6-A, 3.5-mm 0.27 inch × 0.25 ED1514/2DS OST
inch (6.86 mm ×
6.35 mm)
2 J2, J3 ED1516/4DS Terminal block, 4-pin, 6-A, 3.5-mm 0.55 inch × 0.25 ED1516/4DS OST
inch (14 mm × 6.35
mm)
5 JP1, JP4, JP5, PEC02SAAN Header, 2-pin, 100-mil (2.54-mm) spacing 0.100 inch (2.54 PEC02SAAN Sullins
JP6, JP7 mm) × 2
2 JP2, JP3 PTC03SAAN Header, male 3-pin, 100-mil (2.54-mm) spacing, 0.100 inch (2.54 PTC03SAAN Sullins
(36-pin strip) mm) × 3
5 929950-00 Shorting jumpers, 2-pin, 100-mil (2.54-mm) 929950-00 3M/ESD
spacing
2 R1, R2 0 Resistor, chip, 1/16-W, 1% 402 Std Std
0 R3, R4 0 Resistor, chip, 1/16-W, 1% 402 Std Std
2 R5, R6 200 kΩ Resistor, chip, 1/16-W, 5% 402 Std Std
2 R7, R8 200 kΩ Resistor, chip, 1/16-W, 5% 603 Std Std
2 R9, R10 0.2 Ω Resistor, metal film, 1/4-W, 1% 1206 Std Std
1 R11 20 kΩ Resistor, chip, 1/16-W, 5% 603 Std Std
1 R12 100 kΩ Resistor, chip, 1/16-W, 5% 603 Std Std
1 R13 100 Ω Resistor, chip, 1/16-W, 5% 603 Std Std
1 R14 6.2 kΩ Resistor, chip, 1/16-W, 5% 603 Std Std
4 R15, R16, R17, 1.5 kΩ Resistor, chip, 1/16-W, 5% 603 Std Std
R18
1 R19 51 Ω Resistor, chip, 1/16-W, 5% 603 Std Std
4 6-32 NYL nuts NY HN 632 H620-ND Building
4 ST1, ST2, ST3, 4816 Standoff, M/F, hex 6-32 NYL, 0.500 inch (12.7 sf_thvt_325_rnd 4816 Keystone
ST4 mm)
8 TP1, TP2, TP3, White Test point, white, thru hole, color-keyed 0.100 × 0.100 inch 5002 Keystone
TP4, TP5, TP6, (2.54 mm × 2.54
TP7, TP8 mm)
1 TP9 White Test point, white, thru hole, color-keyed 0.100 × 0.100 inch 5001 Keystone
(2.54 mm × 2.54
mm)
1 U1 bq24351DSG IC, overvoltage and overcurrent charger front-end SON-8 bq24351DSG TI
1 U2 bq2057CSN IC, charge management, one- or two-cell Li-Ion SOIC(SN) bq2057CSN TI
or Li-Pol charger
1 — HPA666 PCB, 2.8-inch × 2.8-inch × 0.062-inch (7.11-cm × PCB Any
7.11-cm × 1.58-mm)
Notes: 1. Number 0 in left side columns means do not use this component.
2. Std in part number column means standard manufacturer’s part number.
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ON
Fasteners
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4.2 Board Layout
Bill of Materials, Board Layout, and Schematic
Figure 2. Top Layer
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C002
Bill of Materials, Board Layout, and Schematic
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Figure 3. Bottom Layer
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Bill of Materials, Board Layout, and Schematic
Figure 4. Top Silk Screen
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C004
Bill of Materials, Board Layout, and Schematic
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Figure 5. Top Assembly
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CAUTION: Device may have surface temperature
in excess of 60°C when unit is operational.
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4.3 Schematic
Bill of Materials, Board Layout, and Schematic
Figure 6. bq24351 Schematic
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Texas Instruments (TI) provides the enclosed product(s) under the following conditions:
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION
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EVM Warnings and Restrictions
It is important to operate this EVM within the input voltage range of 4.5 V to 26 V and the output voltage range of 0 V to 4.2 V .
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are
questions concerning the input range, please contact a TI field representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the
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specification, please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 70°C. The EVM is designed to
operate properly with certain components above 125°C as long as the input and output ranges are maintained. These components
include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of
devices can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near
these devices during operation, please be aware that these devices may be very warm to the touch.
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