Texas Instruments EV2014X, EV2014, BQ2014SN-D120TR, BQ2014SN-D120 Datasheet

1
Features
Conservative and repeatable measurement of available charge in rechargeable batteries
Charge control output operates an external charge controller such as the bq2004 Fast Charge IC
Designed for battery pack inte
-
gration
-
120µA typical standby current
Display capacity via single-wire serial communication port or di
-
rect drive of LEDs
Measurements compensated for current and temperature
Self-discharge compensation using
internal temperature sensor
User-selectable end-of-discharge
threshold
Battery voltage, nominal avail-
able charge, temperature, etc. available over serial port
16-pin narrow SOIC
General Description
The bq2014 Gas Gauge IC is in
­tended for battery-pack or in-system installation to maintain an accurate record of available battery charge. The IC monitors the voltage drop across a sense resistor connected in series between the negative battery terminal and ground to determine charge and discharge activity of the battery.
Self-discharge of NiMH and NiCd batteries is estimated based on an internal timer and temperature sen
­sor. Compensations for battery tem
­perature and rate of charge or dis
­charge are applied to the charge, dis
­charge, and self-discharge calcula­tions to provide available charge in­formation across a wide range of op­erating conditions. Battery capacity is automatically recalibrated, or “learned,” in the course of a dis­charge cycle from full to empty.
The bq2014 includes a charge con­trol output that controls an external Fast Charge IC such as the bq2004.
Nominal Available Charge (NAC) may be directly indicated using a five-segment LED display.
The bq2014 supports a simple single­line bidirectional serial link to an ex
­ternal processor (with a common ground). The bq2014 outputs battery information in response to external commands over the serial link.
Internal registers include available charge, temperature, capacity, bat
­tery voltage, battery ID, battery status, and programming pin set
­tings. To support subassembly test
­ing, the outputs may also be con
­trolled. The external processor may also overwrite some of the bq2014 gas gauge data registers.
The bq2014 may operate directly from three or four cells. With the REF output and an external transis­tor, a simple, inexpensive regulator can be built to provide V
CC
across a
greater number of cells.
LCOM LED common output
SEG
1
/PROG1LED segment 1/
program 1 input
SEG
2
/PROG2LED segment 2/
program 2 input
SEG
3
/PROG3LED segment 3/
program 3 input
SEG
4
/PROG4LED segment 4/
program 4 input
SEG
5
/PROG5LED segment 5/
program 5 input
DONE Fast charge complete
1
PN201401.eps
16-Pin Narrow SOIC
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
LCOM
SEG1/PROG
1
SEG2/PROG
2
SEG3/PROG
3
SEG4/PROG
4
SEG5/PROG
5
DONE
V
SS
V
CC
REF
CHG
DQ
EMPTY
SB
DISP
SR
REF Voltage reference output
CHG Charge control output
DQ Serial communications
input/output
EMPTY Empty battery indicator
output
SB Battery sense input
DISP
Display control input
SR Sense resistor input
V
CC
3.0–6.5V
V
SS
System ground
12/95 C
Pin Connections Pin Names
bq2014
Gas Gauge IC with External Charge Control
Pin Descriptions
LCOM
LED common output
Open-drain output switches V
CC
to source
current for the LEDs. The switch is off dur
­ing initialization to allow reading of the soft pull-up or pull-down programming resistors. LCOM is also in a high impedance state when the display is off.
SEG
1
SEG
5
LED display segment outputs (dual func
­tion with PROG
1
—PROG5)
Each output may activate an LED to sink the current sourced from LCOM.
PROG
1
PROG
5
Programmed full count selection imputs (dual function with SEG
1
—SEG5)
These three-level input pins define the pro
-
grammed full count (PFC) thresholds de
-
scribed in Table 2.
PROG
3
PROG
4
Gas gauge rate selection inputs (dual function with SEG
3
—SEG4)
These three-level input pins define the pro­grammed full count (PFC) thresholds de­scribed in Table 2.
PROG
5
Self-discharge rate selection (dual func­tion with SEG
5
)
This three-level input pin defines the self­discharge compensation rate shown in Ta­ble 1.
CHG
Charge control output
This open-drain output becomes active high when charging is allowed.
DONE
Fast charge complete
This input is used to communicate the status of an external charge controller such as the bq2004 Fast Charge IC. Note: This pin must be pulled down to V
SS
using a
200Kresistor.
SR
Sense resistor input
The voltage drop (V
SR
) across the sense re
-
sistor R
S
is monitored and integrated over
time to interpret charge and discharge activ
­ity. The SR input is tied to the high side of the sense resistor. V
SR<VSS
indicates dis
­charge, and V
SR>VSS
indicates charge. The
effective voltage drop V
SRO
, as seen by the
bq2014, is V
SR+VOS
(see Table 5).
DISP
Display control input
DISP
high disables the LED display. DISP
tied to VCCallows PROGXto connect di
­rectly to V
CC
or VSSinstead of through a
pull-up or pull-down reistor. DISP
floating allows the LED display to be active during a valid charge or during discharge if the NAC register is updated at a rate equiva
-
lent to V
SRO
-4mV. DISP low activates
the display. See Table 1.
SB
Secondary battery input
This input monitors the single-cell voltage potential through a high-impedance resis­tive divider network for the end-of-discharge voltage (EDV) thresholds,maximum charge voltage (MCV), and battery removed.
EMPTY
Battery empty output
This open-drain output becomes high­impedance on detection of a valid final end­of-discharge voltage (V
EDVF
) and is low fol
-
lowing the next application of a valid charge.
DQ
Serial I/O pin
This is an open-drain bidirectional pin.
REF
Voltage reference output for regulator
REF provides a voltage reference output for an optional micro-regulator.
V
CC
Supply voltage input
V
SS
Ground
2
bq2014
Functional Description
General Operation
The bq2014 determines battery capacity by monitoring the amount of charge input to or removed from a re
­chargeable battery. The bq2014 measures discharge and charge currents, estimates self-discharge, monitors the battery for low-battery voltage thresholds, and compen
­sates for temperature and charge/discharge rates. The charge measurement is made by monitoring the voltage across a small-value series sense resistor between the battery’s negative terminal and ground. The available battery charge is determined by monitoring this voltage over time and correcting the measurement for the envi
­ronmental and operating conditions.
Figure 1 shows a typical battery pack application of the bq2014 using the LED display capability as a charge­state indicator. The bq2014 is configured to display ca
­pacity in a relative display mode. The relative display mode uses the last measured discharge capacity of the battery as the battery “full” reference. The LED seg
­ments output a percentage of the available charge based on NAC and LMD. A push-button display feature is available for momentarily enabling the LED display.
The bq2014 monitors the charge and discharge currents as a voltage across a sense resistor (see R
S
in Figure 1). A filter between the negative battery terminal and the SR pin is required.
3
bq2014
Figure 1. Battery Pack Application Diagram—LED Display,
Voltage Thresholds
In conjunction with monitoring VSRfor charge/discharge currents, the bq2014 monitors the single-cell battery po
-
tential through the SB pin. The single-cell voltage po
­tential is determined through a resistor/divider network per the following equation:
R R
N
2 3
1=−
where N is the number of cells, R2 is connected to the positive battery terminal, and R3 is connected to the negative battery terminal. The single-cell battery volt
­age is monitored for the end-of-discharge voltage (EDV) and for maximum cell voltage (MCV). EDV threshold levels are used to determine when the battery has reached an “empty” state, and the MCV threshold is used for fault detection during charging.
Two EDV thresholds for the bq2014 are programmable with the default values fixed at:
EDV1 (early warning) = 1.05V
EDVF (empty) = 0.95V
If V
SB
is below either of the two EDV thresholds, the as­sociated flag is latched and remains latched, independ­ent of V
SB
, until the next valid charge (as defined in the
section entitled “Gas Gauge Operation”). The V
SB
value
is also available over the serial port.
During discharge and charge, the bq2014 monitors V
SR
for various thresholds. These thresholds are used to compensate the charge and discharge rates. Refer to the count compensation section for details. EDV monitoring is disabled if V
SR
-250mV typical and resumes ½ sec
-
ond after V
SR
> -250mV.
EMPTY Output
The EMPTY output switches to high impedance when V
SB<VEDF
and remains latched until a valid charge oc
-
curs.
Reset
The bq2014 recognizes a valid battery whenever VSBis greater than 0.1V typical. V
SB
rising from below 0.25V
or falling from above 2.25V (V
MCV
) resets the device. Re
­set can also be accomplished with a command over the serial port as described in the Reset Register section.
Temperature
The bq2014 internally determines the temperature in 10°C steps centered from -35°C to +85°C. The tempera
­ture steps are used to adapt charge and discharge rate
compensations, self-discharge counting, and available charge display translation. The temperature range is available over the serial port in 10°C increments as shown below:
Layout Considerations
The bq2014 measures the voltage differential between the SR and V
SS
pins. VOS(the offset voltage at the SR pin) is greatly affected by PC board layout. For optimal results, the PC board layout should follow the strict rule of a single-point ground return. Sharing high-current ground with small signal ground causes undesirable noise on the small signal nodes. Additionally:
n
The capacitors (C2 and C3) should be placed as close as possible to the SB and V
CC
pins, respectively, and their
paths to V
SS
should be as short as possible. A high-quality ceramic capacitor of 0.1µf is recommended for V
CC
.
n
The sense resistor (R1, C1) should be placed as close as possible to the SR pin.
n
The sense resistor (R16) should be as close as possible to the bq2014.
4
bq2014
TMPGG (hex) Temperature Range
0x < -30°C
1x -30°C to -20°C
2x -20°C to -10°C
3x -10°C to 0°C
4x 0°C to 10°C
5x 10°C to 20°C
6x 20°C to 30°C
7x 30°C to 40°C
8x 40°C to 50°C
9x 50°C to 60°C
Ax 60°C to 70°C
Bx 70°C to 80°C
Cx > 80°C
Gas Gauge Operation
The operational overview diagram in Figure 2 illustrates the operation of the bq2014. The bq2014 accumulates a measure of charge and discharge currents, as well as an estimation of self-discharge. Charge and discharge cur
­rents are temperature and rate compensated, whereas self-discharge is only temperature compensated.
The main counter, Nominal Available Charge (NAC), represents the available battery capacity at any given time. Battery charging increments the NAC register, while battery discharging and self-discharge decrement the NAC register and increment the DCR (Discharge Count Register).
The Discharge Count Register (DCR) is used to update the Last Measured Discharge (LMD) register only if a complete battery discharge from full to empty occurs without any partial battery charges. Therefore, the bq2014 adapts its capacity determination based on the actual conditions of discharge.
The battery's initial capacity is equal to the Pro
­grammed Full Count (PFC) shown in Table 2. Until LMD is updated, NAC counts up to but not beyond this threshold during subsequent charges. This approach al­lows the gas gauge to be charger-independent and com­patible with any type of charge regime.
Many actions in the bq2014 are triggered by detection of a “valid charge.” NAC is stored in an asynchronous, 2­byte counter; the lower byte is NACL and the upper byte is NACH. A valid charge has occurred anytime the
charge lasts long enough to cause an increment in NACH. Small increments of charging are not consid
­ered “valid” if they result in counts in NACL but do not generate a roll-over (carry) that increments NACH. NACL is reset anytime the counter direction changes from down to up, so the number of counts required to cause a roll-over and a valid charge is always 256. The counter may be incrementing by 2, 4, 8, or more counts per increment, however, depending on the scaling fac
­tors selected. Therefore, a valid charge may be consti
­tuted by a smaller number of counter increments.
1. Last Measured Discharge (LMD) or
learned battery capacity:
LMD is the last measured discharge capacity of the battery. On initialization (application of V
CC
or bat
-
tery replacement), LMD = PFC. During subsequent discharges, the LMD is updated with the latest measured capacity in the Discharge Count Register (DCR) representing a discharge from full to below EDV1. A qualified discharge is necessary for a ca
-
pacity transfer from the DCR to the LMD register. The LMD also serves as the 100% reference thresh
-
old used by the relative display mode.
2. Programmed Full Count (PFC) or initial
battery capacity:
The initial LMD and gas gauge rate values are pro­grammed by using PROG
1
—PROG4. The bq2014 is configured for a given application by selecting a PFC value from Table 2. The correct PFC may be
5
bq2014
FG201002.eps
Rate and
Temperature
Compensation
Temperature
Compensation
Charge Current
Discharge
Current
Self-Discharge
Timer
Temperature
Translation
Nominal
Available
Charge
(NAC)
Last
Measured
Discharged
(LMD)
Discharge
Count
Register
(DCR)
<
Qualified Transfer
+
Rate and
Temperature
Compensation
Rate and
Temperature
Compensation
Temperature Step, Other Data
+
--
+
Inputs
Main Counters
and Capacity
Reference (LMD)
Outputs
Serial
Port
Chip-Controlled
Available Charge
LED Display
Figure 2. Operational Overview
determined by multiplying the rated battery capac
-
ity in mAh by the sense resistor value:
Battery capacity (mAh)*sense resistor () =
PFC (mVh)
Selecting a PFC slightly less than the rated capac
­ity for absolute mode provides capacity above the full reference for much of the battery's life.
Example: Selecting a PFC Value
Given:
Sense resistor = 0.1 Number of cells = 6 Capacity = 2200mAh, NiCd battery Current range = 50mA to 2A
Relative display mode Serial port only Self-discharge =
C
64
Voltage drop over sense resistor = 5mV to 400mV
Therefore:
2200mAh 0.1Ω= 220mVh
Select:
PFC = 33792 counts or 211mVh PROG
1
= float
PROG
2
= float
PROG
3
= float
PROG
4
= low
PROG
5
= float
DONE = low
6
bq2014
PROG
x
Programmed
Full
Count
(PFC)
PROG
4
= L PROG4= Z
Units
1 2 PROG3 = H PROG3 = Z PROG3 = L PROG3 = H PROG3 = Z PROG3 = L
-- -
Scale =
1/80
Scale =
1/160
Scale =
1/320
Scale =
1/640
Scale =
1/1280
Scale =
1/2560
mVh/ count
H H 49152 614 307 154 76.8 38.4 19.2 mVh
H Z 45056 563 282 141 70.4 35.2 17.6 mVh
H L 40960 512 256 128 64.0 32.0 16.0 mVh
Z H 36864 461 230 115 57.6 28.8 14.4 mVh
Z Z 33792 422 211 106 53.0 26.4 13.2 mVh
Z L 30720 384 192 96.0 48.0 24.0 12.0 mVh
L H 27648 346 173 86.4 43.2 21.6 10.8 mVh
L Z 25600 320 160 80.0 40.0 20.0 10.0 mVh
L L 22528 282 141 70.4 35.2 17.6 8.8 mVh
VSR equivalent to 2
counts/s (nom.)
90 45 22.5 11.25 5.6 2.8 mV
Table 2. bq2014 Programmed Full Count mVh Selections
Pin Connection PROG5Self-Discharge Rate DISP Display State
H Disabled LED disabled
Z
NAC
64
LED enabled on discharge when
V
SRO
< -4mV or during a valid charge
L
NAC
47
LED on
Table 1. bq2014 Programming
The initial full battery capacity is 211mVh (2110mAh) until the bq2014 “learns” a new capacity with a qualified discharge from full to EDV1.
3. Nominal Available Charge (NAC):
NAC counts up during charge to a maximum value of LMD and down during discharge and self­discharge to 0. NAC is reset to 0 on initialization and on the first valid charge after EDV = 1. To pre
­vent overstatement of charge during periods of over
­charge, NAC stops incrementing when NAC = LMD.
4. Discharge Count Register (DCR):
The DCR counts up during discharge independent of NAC and could continue increasing after NAC has decremented to 0 until V
SB
< EDV1. Prior to NAC = 0 (empty battery), both discharge and self­discharge increment the DCR. After NAC = 0, only discharge increments the DCR. The DCR resets to 0 when NAC = LMD. The DCR does not roll over but stops counting when it reaches FFFFh.
The DCR value becomes the new LMD value on the first charge after a valid discharge to V
EDV1
if:
n
No valid charges have occurred during the peri­od between NAC = LMD and EDV1 detected.
n The self-discharge count is not more than 4096
counts (8% to 18% of PFC, specific percentage threshold determined by PFC).
n
The temperature is 0°C when the EDV1 level is reached during discharge.
The valid discharge flag (VDQ) indicates whether the present discharge is valid for LMD update.
Charge Counting
Charge activity is detected based on a positive voltage on the V
SR
input. The bq2014 determines charge activ
-
ity sustained at a continuous rate equivalent to V
SRO
(VSR+VOS)>V
SRQ
. Once a valid charge is detected,
charge counting continues until V
SRO
falls below V
SRQ
.
V
SRQ
is a programmable threshold (as described in the Digital Magnitude Filter section) and has a default value of 375µV. If charge activity is detected, the bq2014 increments the NAC at a rate proportional to V
SRO
.If enabled, the bq2014 then activates an LED display. Charge actions increment the NAC after compensation for charge rate and temperature.
Charge Control
Charge control is provided by the CHG output. This out
­put is asserted continuously when NAC > 0.94 LMD. CHG is also asserted when a valid charge is detected (CHGS in the FLGS1 register is also set). CHG is low when NAC < 0.94 LMD and there is no valid charge ac
­tivity.
DONE Input
When the bq2014 detects a valid charge complete with an active-high signal on the DONE input, NAC is set to LMD for
NAC
64
(NiCd) self-discharge setting. NAC is set
to 94% of LMD (if NAC is below 94%) for
NAC
47
(NiMH)
self-discharge setting. VDQ is set along with DONE.
Discharge Counting
All discharge counts where V
SRO<VSRD
cause the NAC register to decrement and the DCR to increment if EDV1 = 0. Exceeding the fast discharge threshold (FDQ) if the rate is equivalent to V
SRO
< -4mV activates the display, if enabled. The display becomes inactive af­ter V
SRO
rises above -4mV. V
SRD
is a programmable threshold as described in the Digital Magnitude Fil­ter section. The default value for V
SRD
is -300µV.
Self-Discharge Estimation
The bq2014 continuously decrements NAC and incre­ments DCR for self-discharge based on time and tempera­ture. The self-discharge count rate is programmed to be a nominal
1
64
*
NAC or
1
47
NAC per day or disabled as se-
lected by PROG
5
. This is the rate for a battery whose temperature is between 20°C–30°C. The NAC register cannot be decremented below 0.
Count Compensations
The bq2014 determines fast charge when the NAC up
­dates at a rate of 2 counts/sec. Charge and discharge activity is compensated for temperature and charge/dis
­charge rate before updating the NAC and/or DCR. Self­discharge estimation is compensated for temperature before updating the NAC or DCR.
Charge Compensation
Two charge efficiency compensation factors are used for trickle charge and fast charge. Fast charge is defined as a rate of charge resulting in 2 NAC counts/sec (0.15C to 0.32C depending on PFC selections; see Table 2). The compensation defaults to the fast charge factor until the actual charge rate is determined.
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bq2014
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