TEXAS INSTRUMENTS bq2000 Technical data

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bq2000
Programmable Multi-Chemistry
Fast-Charge Management IC
Features
Safe management of fast
charge for NiCd, NiMH, or Li­Ion battery packs
High-frequency switching con
Pre-charge qualification for
detecting shorted, damaged, or overheated cells
Fast-charge termination by
peak voltage (PVD), minimum current (Li-Ion), maximum temperature, and maximum charge time
Selectable top-off mode for
achieving maximum capacity in NiMH batteries
Programmable trickle-charge
mode for reviving deeply dis­charged batteries and for post­charge maintenance
Built-in battery removal and
insertion detection
Sleep mode for low power consumption
General Description
The bq2000 is a programmable, monolithic IC for fast-charge manage ment of nickel cadmium (NiCd), nickel metal-hydride (NiMH), or lith
-
ium-ion (Li-Ion) batteries in single- or multi-chemistry applications. The bq2000 detects the battery chemistry and proceeds with the optimal charg ing and termination algorithms. This process eliminates undesirable under charged or overcharged conditions and allows accurate and safe termi nation of fast charge.
Depending on the chemistry, the bq2000 provides a number of charge termination criteria:
Peak voltage, PVD (for NiCd and
n
NiMH)
n Minimum charging current (f or
Li-Ion)
n
Maximum temperature
n
Maximum charge time
For safety, the bq2000 inhibits fast charge until the battery voltage and temperature are within user-defined
-
limits. If the battery voltage is below the low-voltage threshold, the
-
bq2000 uses trickle-charge to condition the battery. For NiMH batteries, the bq2000 provides an optional top-off charge to maximize
-
the battery capacity. The integrated high-frequency com
­parator allows the bq2000 to be the
basis for a complete, high-efficiency
­power-conversion circuit for both
nickel-based and lithium-based chemistries.
-
Pin Connections
or TSSOP
8
7
6
5
PN-2000.eps
SNS
V
LED
BAT
SLUS138B–FEBRUARY 2001 F
1
2
SS
3
4
8-Pin DIP or Narrow SOIC
MOD
V
CC
RC
TS
Pin Names
SNS Current-sense input V
SS
LED
BAT Battery-voltage
System ground Charge-status
output
input
1
TS Temperature-sense
RC Timer-program input V
CC
MOD Modulation-control
input
Supply-voltage input
output
bq2000
Pin Descriptions
SNS
V
SS
LED
BAT
TS
Current-sense input
Enables the bq2000 to sense the battery cur rent via the voltage developed on this pin by an external sense-resistor connected in se ries with the battery pack
System Ground Charge-status output
Open-drain output that indicates the charg ing status by turning on, turning off, or flashing an external LED
Battery-voltage input
Battery-voltage sense input. A simple resistive divider, across the battery terminals, generates this input.
T emperature-senseinput
Input for an external battery-temperature monitoring circuit. An external resistive di­vider network with a negative tempera­ture-coefficient thermistor sets the lower and upper temperature thresholds.
RC
Timer-program input
RC input used to program the maximum charge-time, hold-off period, and trickle
-
-
V
CC
MOD
rate during the charge cycle, and to disable or enable top-off charge
Supply-voltage input Modulation-control output
Push-pull output that controls the charging current to the battery. MOD switches high
-
to enable charging current to flow and low to inhibit charging- current flow .
Functional Description
The bq2000 is a versatile, multi-chemistry battery­charge control device. See Figure 1 for a functional block diagram and Figure 2 for a state diagram.
TS
BAT
RC
Voltage
Reference
PVD ALU
Timer
OSC
ADC
Clock
Phase
Generator
Internal
OSC
Figure 1. Functional Block Diagram
2
SNS
Voltage
Comparator
Charge Control
Voltage
Comparator
V
CCVSS
LED
MOD
bq2000BD.eps
bq2000
Figure 2. State Diagram
3
bq2000
Initiation and ChargeQualification
The bq2000 initiates a charge cycle when it detects
Application of power to V
n
Battery replacement
n
Exit from sleep mode
n
Capacity depletion (Li-Ion only)
n
Immediately following initiation, the IC enters a charge-qualification mode. The bq2000 charge qualifica tion is based on battery voltage and temperature. If voltage on pin BAT is less than the internal threshold, V
, the bq2000 enters the charge-pending state. This
LBAT
condition indicates the possiblility of a defective or shorted battery pack. In an attempt to revive a fully depleted pack, the bq2000 enables the MOD pin to trickle-charge at a rate of once every 1.0s. As explained in the section “Top-Off and Pulse-Trickle Charge,” the trickle pulse-width is user-selectable and is set by the value of the resistance connected to pin RC.
During this period, the LED indicating the pending status of the charger.
Similarly, the bq2000 suspends fast charge if the battery temperature is outside the V
4.) For safety reasons, however, it disables the pulse trickle, in the case of a battery over-temperature condition (i.e., V
TS<VHTF
). Fast charge begins when the battery
temperature and voltage are valid.
CC
pin blinks at a 1Hz rate,
LTF
to V
range. (See Table
HTF
Battery Chemistry
The bq2000 detects the battery chemistry by monitoring the battery-voltage profile during the initial stage of the fast charge. If the voltage on BAT input rises to the in ternal V
reference, the IC assumes a Li-Ion battery.
MCV
Otherwise the bq2000 assumes NiCd/NiMH chemistry. As shown in Figure 6, a resistor voltage-divider between
the battery pack’s positive terminal and V
scales the
SS
battery voltage measured at pin BAT. In a mixed-chemistry design, a common voltage-divider is used as long as the maximum charge voltage of the
­nickel-based pack is below that of the Li-Ion pack. Oth
erwise, different scaling is required. Once the chemistry is determined, the bq2000 completes
the fast charge with the appropriate charge algorithm (Table 1). The user can customize the algorithm by programming the device using an external resistor and a capacitor connected to the RC pin, as discussed in later sections.
NiCd and NiMHBatteries
Following qualification, the bq2000 fast-charges NiCd or NiMH batteries using a current-limited algorithm. Dur­ing the fast-charge period, it monitors charge time, tem­perature, and voltage for adherence to the termination criteria. This monitoring is further explained in later sections. Following fast charge, the battery is topped off, if top-off is selected. The charging cycle ends with a trickle maintenance-charge that continues as long as the voltage on pin BATremainsbelowV
MCV
.
-
-
I
MAX
Trickle
I
MIN
Current
Voltage
Qualification
Fast Charge
Phase 1 Phase 2
Current
Time
Figure 3. Lithium-Ion Charge Algorithm
4
GR2000CA.eps
V
MCV
V
LBAT
Voltage
Table 1. Charge Algorithm
Battery Chemistry Charge Algorithm
1. Charge qualification
2. Trickle charge, if required
NiCd or NiMH
Li-Ion
3. Fast charge (constant current)
4. Charge termination (peak voltage, maximum charge time)
5. Top-off (optional)
6. Trickle charge
1. Charge qualification
2. Trickle charge, if required
3. Two-step fast charge (constant current followed by constant voltage)
4. Charge termination (minimum current, maximum charge time)
bq2000
Lithium-Ion Batteries
The bq2000 uses a two-phase fast-charge algorithm for Li-Ion batteries (Figure 3). In phase one, the bq2000 regulates constant current until V
BAT
rises to V
MCV
. The bq2000 then moves to phase two, regulates the battery with constant voltage of V charging current falls below the I
, and terminates when the
MCV
threshold. A new
MIN
charge cycle is started if the cell voltage falls below the V
threshold.
RCH
During the current-regulation phase, the bq2000 monitors charge time, battery temperature, and battery voltage for adherence to the termination criteria. During the final constant-voltage stage, in addition to the charge time and temperature, it monitors the charge current as a termination criterion. There is no post-charge maintenance mode for Li-Ion batteries.
Charge Termination Maximum Charge Time (NiCD, NiMH, and
Li-Ion)
The bq2000 sets the maximum charge-time through pin RC. With the proper selection of external resistor and capacitor, various time-out values may be achieved. Fig ure 4 shows a typical connection.
The following equation shows the relationship between the R time (MTO) for the bq2000:
MTO is measured in minutes, R in farads. (Note: R other features of the device. See Tables 2 and 3 for de tails.)
For Li-Ion cells, the bq2000 resets the MTO when the battery reaches the constant-voltage phase of the
MTO
and C
MTO=R
values and the maximum charge
MTO
C
35,988
MTO
in ohms, and C
MTO
values also determine
MTO
MTO
MTO
and C
MTO
charge. This feature provides the additional charge time required for Li-Ion cells.
Maximum Temperature(NiCd, NiMH, Li-Ion)
A negative-coefficient thermistor, referenced to VSSand placed in thermal contact with the battery, may be used as a temperature-sensing device. Figure 5 shows a typi­cal temperature-sensing circuit.
During fast charge, the bq2000 compares the battery temperature to an internal high-temperature cutoff threshold, V
. As shown in Table 4, high-temperature
TCO
termination occurs when voltage at pin TS is less than this threshold.
Peak Voltage(NiCd, NiMH)
The bq2000 uses a peak-voltage detection (PVD) scheme to terminate fast charge for NiCd and NiMH batteries. The bq2000 continuously samples the voltage on the BAT pin, representing the battery voltage, and triggers the peak detection feature if this value falls below the maximum sampled value by as much as 3.8mV (PVD). As shown in Figure 6, a resistor voltage-divider between the battery pack’s positive terminal and V battery voltage measured at pin BAT.
-
For Li-Ion battery packs, the resistor values R R
are calculated by the following equation:
B2
R
B1 B2
R
V
 
N
=∗
V
CELL
MCV
 
where N is the number of cells in series and V manufacturer-specified charging voltage. The end-to­end input impedance of this resistive divider network should be at least 200kand no more than 1M.
-
A NiCd or NiMH battery pack consisting of N series­cells may benefit by the selection of the R N-1 times larger than the R
B2
value.
In a mixed-chemistry design, a common voltage-divider is used as long as the maximum charge voltage of the
1
SS
CELL
value to be
B1
scales the
and
B1
is the
5
bq2000
2
V
SS
bq2000
7
V
CC
C
MTO
6
RC
R
MTO
F2000 RCI.eps
Figure 4. Typical Connection for the RC Input
V
CC
2
V
SS
bq2000
7
V
CC
R
T1
5
TS
N
R
T2
Battery
T
C
F2000TMC.eps
Pack
Figure 5. Temperature Monitoring Configuration
R
B1
R
B2
BAT+
F2000BVD.eps
2
V
SS
bq2000
4
BAT
Figure 6. Battery Voltage Divider
6
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