Texas Instruments AN-1650 LM34919 User Manual

1 Introduction
The LM34919EVAL evaluation board provides the design engineer with a fully functional buck regulator, employing the constant on-time (COT) operating principle. This evaluation board provides a 5V output over an input range of 8V to 40V. The circuit delivers load currents to 600 mA, with current limit set at a nominal 700 mA. The board is populated with all components except R5, C9 and C10. These components provide options for managing the output ripple as described later in this document.
The board’s specification are:
Input Voltage: 8V to 40V
Output Voltage: 5V
Maximum load current: 600 mA
Minimum load current: 0A
Current Limit: 640 mA to 730 mA
Measured Efficiency: 92.7% (VIN= 8V, I
Nominal Switching Frequency: 800 kHz
Size: 2.6 in. x 1.6 in. x 0.5 in
User's Guide
SNVA250A–June 2007–Revised April 2013
AN-1650 LM34919 Evaluation Board
= 300 mA)
OUT
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SNVA250A–June 2007–Revised April 2013 AN-1650 LM34919 Evaluation Board
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Figure 1. Evaluation Board - Top Side
1
Copyright © 2007–2013, Texas Instruments Incorporated
tON =
VIN - 1.5V
1.13 x 10
-10
x
(R1 + 1.4 k:)
+ 100 ns
Theory of Operation
2 Theory of Operation
Refer to the evaluation board schematic in Figure 5, which contains a simplified block diagram of the LM34919. When the circuit is in regulation, the buck switch is on each cycle for a time determined by R1 and VIN according to the equation:
The on-time of this evaluation board ranges from 875 ns at VIN = 8V, to 231 ns at VIN = 40V. The on­time varies inversely with VIN to maintain a nearly constant switching frequency. At the end of each on­time the Minimum Off-Timer ensures the buck switch is off for at least 155 ns. In normal operation, the off­time is much longer. During the off-time, the load current is supplied by the output capacitor (C7, C8). When the output voltage falls sufficiently that the voltage at FB is below 2.5V, the regulation comparator initiates a new on-time period. For stable, fixed frequency operation, a minimum of 25 mV of ripple is required at FB to switch the regulation comparator. The current limit threshold, is 640 mA at Vin = 8V, and 730 mA at Vin = 40V. The variation is due to the change in ripple current amplitude as Vin varies. Refer to the LM34919 data sheet for a more detailed block diagram, and a complete description of the various functional blocks.
3 Board Layout and Probing
The pictorial in Figure 1 shows the placement of the circuit components. The following should be kept in mind when the board is powered:
1) When operating at high input voltage and high load current, forced air flow may be necessary.
2) The LM34919, and diode D1 may be hot to the touch when operating at high input voltage and high load current.
3) Use CAUTION when probing the circuit at high input voltages to prevent injury, as well as possible damage to the circuit.
4) At maximum load current (0.6A), the wire size and length used to connect the load becomes important. Ensure there is not a significant drop in the wires between this evaluation board and the load.
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(1)
4 Board Connection/Start-up
The input connections are made to the J1 connector. The load is connected to the J2 (OUT) and J3 (GND) terminals. Ensure the wires are adequately sized for the intended load current. Before start-up a voltmeter should be connected to the input terminals, and to the output terminals. The load current should be monitored with an ammeter or a current probe. It is recommended that the input voltage be increased gradually to 8V, at which time the output voltage should be 5V. If the output voltage is correct with 8V at VIN, then increase the input voltage as desired and proceed with evaluating the circuit. DO NOT EXCEED 40V AT VIN.
5 Output Ripple Control
The LM34919 requires a minimum of 25 mVp-p ripple at the FB pin, in phase with the switching waveform at the SW pin, for proper operation. The required ripple can be supplied from ripple at V feedback resistors as described in Options A and B below, or the ripple can be generated separately (using R5, C9, and C10) in order to keep the ripple at V
Option A) Lowest Cost Configuration: This evaluation board is supplied with R4 installed in series with the output capacitance (C7, C8). Since 25 mVp-p are required at the FB pin, R4 is chosen to generate 50 mVp-p at V Using 0.39for R4, the ripple at V range. If the application can accept this ripple level, this is the most economical solution. The circuit is shown in Figure 2 and Figure 8.
, knowing that the minimum ripple current in this circuit is 155 mAp-p at minimum VIN.
OUT
, through the
OUT
at a minimum (Option C).
OUT
ranges from 60 mVp-p to 140 mVp-p over the input voltage
OUT
2
AN-1650 LM34919 Evaluation Board SNVA250A–June 2007–Revised April 2013
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Cff t
t
ON (max)
(R2//R3)
FB
SW
BST
VCC
ISEN
SGND
VIN
R1
43.2k
SS
RTN
Gnd
D1
A1
A2
On
Timer
Minimum
Off
Timer
Logic
Regulation Comparator
B3
A3
Current Limit
Detect
D3
C3
0.18:
C1
IN
Gnd
C2
1PF
8
V to
40V
RON/SD
C6
0.022
PF
0.1
PF
C3
1PF
0.
1
PF
C4
B1
V
IN
V
OUT
C5
D1
D2
C1
2.49k
R3
2.49k
R2
1000 pF
PF10
PF10
5V
LM34919
15 PH
L1
R
6 0:
C8C7
2.5V
0.022
PF
Cff
R
4
FB
SW
BST
VCC
ISEN
SGND
VIN
R1
43.2k
SS
RTN
Gnd
D1
A1
A2
On
Timer
Minimum
Off
Timer
Logic
Regulation Comparator
B3
A3
Current Limit
Detect
D3
C3
0.39:
C1
IN
Gnd
C2
1PF
8
V to
40V
RON/SD
C6
0.022
PF
0.1
PF
C3
1PF
0.
1
PF
C4
B1
V
IN
V
OUT
C5
D1
D2
C1
2.49k
R3
2.49k
R2
PF10
PF10
5V
LM34919
15 PH
L1
R
6 0:
C8C7
2.5V
0.022
PF
R
4
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Output Ripple Control
Figure 2. Lowest Cost Configuration
Option B) Intermediate Ripple Configuration: This configuration generates less ripple at V
OUT
than
option A above by the addition of one capacitor (Cff) across R2, as shown in Figure 3.
Figure 3. Intermediate Ripple Configuration
Since the output ripple is passed by Cff to the FB pin with little or no attenuation, R4 can be reduced so the minimum ripple at V
is 25 mVp-p. The minimum value for Cff is calculated from:
OUT
where t feedback resistors. See Figure 8.
Option C) Minimum Ripple Configuration: To obtain minimum ripple at V C9, and C10 are added to generate the required ripple for the FB pin. In this configuration, the output ripple is determined primarily by the ESR of the output capacitance and the inductor’s ripple current.
The ripple voltage required by the FB pin is generated by R5, C10, and C9 since the SW pin switches from -1V to VIN, and the right end of C10 is a virtual ground. The values for R5 and C10 are chosen to generate a 50-100 mVp-p triangle waveform at their junction. That triangle wave is then coupled to the FB pin through C9. The following procedure is used to calculate values for R5, C10 and C9:
SNVA250A–June 2007–Revised April 2013 AN-1650 LM34919 Evaluation Board
is the maximum on-time (at minimum VIN), and R2//R3 is the parallel equivalent of the
ON(max)
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, R4 is set to 0, and R5,
OUT
(2)
3
FB
SW
R4
BST
VCC
ISEN
SGND
VIN
R1
43.2k
SS
RTN
Gnd
D1
A1
A2
On
Timer
Minimum
Off
Timer
Logic
Regulation Comparator
B3
A3
Current Limit
Detect
D3
C3
0:
C1
IN
Gnd
C2
R5
1PF
8
V to
40V
RON/SD
C6
0.022
PF
0.1
PF
C3
1PF
0.
1
PF
C4
B1
V
IN
V
OUT
3300
pF
C10
C5
D1
D2
C1
2.49k
R3
2.49k
R2
C9
0.1
P
F
PF10
PF10
5V
LM34919
15 PH
L1
R
6 0:
C8C7
2.5V
0.022
PF
8.87
k:
R5 x C10 =
(8V - 4.63V) x 875 ns
0.1V
= 29.5 x 10
-6
R5 x C10 =
(VIN ± VA) x t
ON
'V
Monitor The Inductor Current
1) Calculate the voltage VA:
VA= V
– (VSWx (1 – (V
OUT
where VSWis the absolute value of the voltage at the SW pin during the off-time (typically 1V), and VINis the minimum input voltage. For this circuit, VAcalculates to 4.63V. This is the approximate DC voltage at the R5/C10 junction, and is used in the next equation.
2) Calculate the R5 x C10 product:
where tONis the maximum on-time (875 ns), VINis the minimum input voltage, and ΔV is the desired ripple amplitude at the R5/C10 junction, 100 mVp-p for this example.
R5 and C10 are then chosen from standard value components to satisfy the above product. Typically C10 is 3000 to 5000 pF, and R5 is 10kto 300 k. C9 is chosen large compared to C10, typically 0.1 µF. See
Figure 4 and Figure 8.
))) (3)
OUT/VIN
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(4)
(5)
Figure 4. Minimum Output Ripple Configuration
6 Monitor The Inductor Current
The inductor’s current can be monitored or viewed on a scope with a current probe. Remove R6, and install an appropriate current loop across the two large pads where R6 was located. In this way the inductor’s ripple current and peak current can be accurately determined.
7 Scope Probe Adapters
Scope probe adapters are provided on this evaluation board for monitoring the waveform at the SW pin, and at the circuit’s output (V switching waveforms. The probe adapters are suitable for Tektronix P6137 or similar probes, with a 0.135” diameter.
8 Minimum Load Current
The LM34919 requires a minimum load current of 1 mA to ensure the boost capacitor (C5) is recharged sufficiently during each off-time. In this evaluation board, the minimum load current is provided by the feedback resistors allowing the board’s minimum load current at V
4
AN-1650 LM34919 Evaluation Board SNVA250A–June 2007–Revised April 2013
), without using the probe’s ground lead which can pick up noise from the
OUT
Copyright © 2007–2013, Texas Instruments Incorporated
to be specified at zero.
OUT
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FB
SW
R4
BST
VCC
ISEN
SGND
VIN
R1
43.2k
SS
RTN
Gnd
D1
A1
A2
On
Timer
Minimum
Off
Timer
Logic
Regulation Comparator
B3
A3
Current Limit
Detect
D3
C3
0.39:
C1
IN
Gnd
C2
R5
1PF
8
V to
40V
RON/SD
C6
0.022
PF
0.1
PF
C3
1PF
0.
1
PF
C4
B1
V
IN
V
OUT
C10
C5
D1
D2
C1
2.49k
R3
2.49k
R2
C9
PF10
PF10
5V
LM34919
15 PH
L1
R
6 0:
C8C7
2.5V
0.022 PF
OUTPUT
SW
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Minimum Load Current
Figure 5. Complete Evaluation Board Schematic
Table 1. Bill of Materials
Item Description Mfg., Part Number Package Value
C1, C2 Ceramic Capacitor TDK C3216X7R1H105M 1210 1.0 µF, 50V
C3 Ceramic Capacitor TDK C1608X7R1H104K 0603 0.1 µF, 50V
C4 Ceramic Capacitor TDK C1608X7R1H104K 0603 0.1 µF, 50V C5, C6 Ceramic Capacitor TDK C1608X7R1H223K 0603 0.022 µF, 50V C7, C8 Ceramic Capacitor TDK C3216X7R1C106K 1206 10 µF, 16V
C9 Ceramic Capacitor Unpopulated 0603
C10 Ceramic Capacitor Unpopulated 0603
D1 Schottky Diode Zetex ZLLS2000 SOT23-6 40V, 2.2A
L1 Power Inductor Bussman DR73-150 7.6 mm x 7.6 mm 15 µH, 1.8A
R1 Resistor Vishay CRCW06034322F 0603 43.2 k R2, R3 Resistor Vishay CRCW06032491F 0603 2.49 k
R4 Resistor Panasonic ERJ3RQFR39 0603 0.39
R5 Resistor Unpopulated 0603
R6 Resistor Vishay CRCW08050000Z 0805 0Jumper
U1 Switching Regulator LM34919 10 Bump DSBGA
SNVA250A–June 2007–Revised April 2013 AN-1650 LM34919 Evaluation Board
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5
Circuit Performance
9 Circuit Performance
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Figure 6. Efficiency vs Load Current
6
AN-1650 LM34919 Evaluation Board SNVA250A–June 2007–Revised April 2013
Figure 7. Efficiency vs Input Voltage
Figure 8. Output Voltage Ripple
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Circuit Performance
Figure 9. Switching Frequency vs. Input Voltage
Figure 10. Load Current Limit vs Input Voltage
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7
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Typical Waveforms
10 Typical Waveforms
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Trace 4 = V Trace 3 = inductor Current Trace 2 = SW Pin Vin = 24V, Iout = 400 mA
Trace 4 = V Trace 3 = inductor Current Trace 2 = SW Pin Vin = 24V, Iout = 20 mA
OUT
OUT
Figure 11. Continuous Conduction Mode
Figure 12. Discontinuous Conduction Mode
8
AN-1650 LM34919 Evaluation Board SNVA250A–June 2007–Revised April 2013
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11 PC Board Layout
PC Board Layout
Figure 13. Board Silkscreen
SNVA250A–June 2007–Revised April 2013 AN-1650 LM34919 Evaluation Board
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Figure 14. Board Top Layer
9
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PC Board Layout
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Figure 15. Board Second Layer (Viewed from Top)
10
AN-1650 LM34919 Evaluation Board SNVA250A–June 2007–Revised April 2013
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