Texas Instruments AN-1601 LM34917A User Manual

1 Introduction
The LM34917A evaluation board, Figure 1, provides the design engineer with a fully functional buck regulator, employing the constant on-time (COT) operating principle. This evaluation board provides a 5V output over an input range of 8V to 33V. The circuit delivers load currents to 1A, with current limit set at 1.3A.
Input Voltage: 8V to 33V
Output Voltage: 5V
Maximum load current: 1.0A
Minimum load current: 0A
Current Limit: 1.3A
Measured Efficiency: 91.6% (VIN= 8V, I
Nominal Switching Frequency: 1.5 MHz
Size: 2.6 in. x 1.6 in. x 0.5 in
User's Guide
SNOA484D–June 2007–Revised April 2013
AN-1601 LM34917A Evaluation Board
= 400 mA)
OUT
All trademarks are the property of their respective owners.
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
Figure 1. Evaluation Board - Top Side
1
Copyright © 2007–2013, Texas Instruments Incorporated
tON =
VIN - 1.35V
1.16 x 10
-10
x
(R1 + 1.4 k:)
+ 100 ns
Theory of Operation
2 Theory of Operation
Refer to the evaluation board schematic in Figure 2, which contains a simplified block diagram of the LM34917A. When the circuit is in regulation, the buck switch is on each cycle for a time determined by R1 and VIN according to the equation:
The on-time of this evaluation board ranges from 510 ns at VIN = 8V, to 186 ns at VIN = 33V. The on­time varies inversely with VIN to maintain a nearly constant switching frequency. At the end of each on­time the Minimum Off-Timer ensures the buck switch is off for at least 90 ns. In normal operation, the off­time is much longer. During the off-time, the load current is supplied by the output capacitor (C7, C8). When the output voltage falls sufficiently that the voltage at FB is below 2.5V, the regulation comparator initiates a new on-time period. For stable, fixed frequency operation, a minimum of 25 mV of ripple is required at FB to switch the regulation comparator. The current limit threshold, which varies with Vin, is 1.4A at Vin = 8V, and 1.2A at Vin = 33V. Refer to the LM34917A data sheet for a more detailed block diagram, and a complete description of the various functional blocks.
3 Board Layout and Probing
Figure 1 shows the placement of the circuit components. The following should be kept in mind when the
board is powered:
When operating at high input voltage and high load current, forced air flow may be necessary.
The LM34917A, and diode D1 may be hot to the touch when operating at high input voltage and high load current.
Use CAUTION when probing the circuit at high input voltages to prevent injury, as well as possible damage to the circuit.
At maximum load current (1A), the wire size and length used to connect the load becomes important. Ensure there is not a significant drop in the wires between this evaluation board and the load.
www.ti.com
(1)
4 Board Connection/Start-Up
The input connections are made to the J1 connector. The load is connected to the J2 (OUT) and J3 (GND) terminals. Ensure the wires are adequately sized for the intended load current. Before start-up, a voltmeter should be connected to the input terminals and to the output terminals. The load current should be monitored with an ammeter or a current probe. It is recommended that the input voltage be increased gradually to 8V, at which time the output voltage should be 5V. If the output voltage is correct with 8V at VIN, then increase the input voltage as desired and proceed with evaluating the circuit. Do not exceed 50V at VIN.
5 Output Ripple Control
The LM34917A requires a minimum of 25 mVp-p ripple at the FB pin, in phase with the switching waveform at the SW pin, for proper operation. The required ripple can be supplied from ripple at V through the feedback resistors, as described in options B and C below, or the ripple can be generated separately (using R5, C9, C10) keeping the ripple at V
to a minimum as described in option A.
OUT
OUT
,
2
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
FB
LM34917A
V
OUT
RON/SD
VIN
C1
SS
RTN
GND
3B
2A
On
Timer
Minimum Off Timer
Logic
IN
Regulation
Comparator
Current Limit
Detect
8V to 33V
1.0 PF
2C
C3
R1
22.1k
0.1 PF
2B
1C
3A
C6
0.022 PF
V
IN
10 PF
SW
ISEN
SGND
5V
1D
3D
0.047 PF
C4
0.1 PF
L1
15 PH
R6 0:
2D
1B
D1
1A
R2
2.49k
R3
2.49k
R4 0:
C7
C8
+
-
VCC 3C
BST
C5
2.5V
5.23 k: C9
C10
10 PF
C2
GND
1.0 PF
0.1 PF
3300 pF
R5
R5 x C10 =
(8V ± 4.63V) x 510 ns
0.1V
= 0.172 x 10
-4
R5 x C10 =
(V
IN
-
VA) x t
ON
'V
www.ti.com
Output Ripple Control
A) Minimum Output Ripple: This evaluation board is supplied configured for minimum ripple at V
OUT
by using components R5, C9 and C10. The output ripple, which ranges from 4mVp-p at VIN= 8V to 14 mVp-p at VIN= 33V, is determined primarily by the ESR of output capacitance, and the inductor’s ripple current, which ranges from 105 mAp-p to 350 mAp-p over the input voltage range. The ripple voltage required by the FB pin is generated by R5, C9 and C10 since the SW pin switches from -1V to VIN, and the right end of C10 is a virtual ground. The values for R5 and C10 are chosen to generate a 100 mVp-p triangle waveform at their junction. That triangle wave is then coupled to the FB pin through C9.
The following procedure is used to calculate values for R5, C9, and C10:
1) Calculate the voltage VA:
VA= V
- (VSW× (1 - (V
OUT
))) (2)
OUT/VIN
where VSWis the absolute value of the voltage at the SW pin during the off-time (typically 1V), and VINis the minimum input voltage. For this circuit VAcalculates to 4.63V. This is the approximate DC voltage at the R5/C10 junction, and is used in the next equation.
2) Calculate the R5 × C10 product:
where tONis the maximum on-time (510 ns), VINis the minimum input voltage, and ΔV is the desired ripple amplitude at the R5/C10 junction, 100 mVp-p for this example.
R5 and C10 are then chosen from standard value components to satisfy the above product. For example, C10 can be 3300 pF requiring R5 to be 5.2 k. C9 is chosen to be 0.1 µF, large compared to C10. The circuit as supplied on this EVB is shown in Figure 2.
(3)
(4)
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
Figure 2. Minimum Output Ripple Configuration Using R5,C9,C10
Copyright © 2007–2013, Texas Instruments Incorporated
3
FB
LM34917A
V
OUT
RON/SD
VIN
C1
SS
RTN
GND
3B
2A
On
Timer
Minimum Off Timer
Logic
IN
Regulation
Comparator
Current Limit
Detect
8V to 33V
1.0 PF
2C
C3
R1
22.1k
0.1 PF
2B
1C
3A
C6
0.022 PF
V
IN
10 PF
SW
ISEN
SGND
5V
1D
3D
0.047 PF
C4
0.1 PF
L1
15 PH
R6 0:
2D
1B
D1
1A
R2
2.49k
R3
2.49k
R4
0.27:
C7
C8
+
-
VCC 3C
BST
C5
2.5V Cff
10 PF
C2
GND
1.0 PF
470 pF
Cff =
t
ON (max)
(R2//R3)
Output Ripple Control
www.ti.com
B) Intermediate Ripple Level Configuration: This configuration generates more ripple at V
OUT
than the option A configuration, but uses one less capacitor. If some ripple can be tolerated in the application, this configuration is slightly more economical, and simpler. R5, C9 and C10 are removed. R4 and Cff are added as shown in Figure 3.
R4 is chosen to generate 25-30 mVp-p at V
knowing that the minimum ripple current is 105 mAp-p at
OUT
minimum VIN. Cff couples that ripple to the FB pin without the attenuation of the feedback resistors. Cff’s minimum value is calculated from:
where t feedback resistors. For this evaluation board t Cff calculates to a minimum of 408 pF. In the circuit of Figure 3 the ripple at V
is the maximum on-time (at minimum VIN), and R2//R3 is the equivalent parallel value of the
ON(max)
is approximately 510 ns, and R2//R3 = 1.25 k, and
ON(max)
ranges from 32 mVp-p
OUT
to 84 mVp-p over the input voltage range.
(5)
Figure 3. Intermediate Ripple Configuration Using Cff and R4
4
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
FB
LM34917A
V
OUT
RON/SD
VIN
C1
SS
RTN
GND
3B
2A
On
Timer
Minimum Off Timer
Logic
IN
Regulation
Comparator
Current Limit
Detect
8V to 33V
1.0 PF
2C
C3
R1
22.1k
0.1 PF
2B
1C
3A
C6
0.022 PF
V
IN
10 PF
SW
ISEN
SGND
5V
1D
3D
0.047 PF
C4
0.1 PF
L1
15 PH
R6 0:
2D
1B
D1
1A
R2
2.49k
R3
2.49k
R4
0.5:
C7
C8
+
-
VCC 3C
BST
C5
2.5V
10 PF
C2
GND
1.0 PF
www.ti.com
C) Lowest Cost Configuration: This configuration is the same as option B, but without Cff. Since 25 mVp-p are required at the FB pin, R4 is chosen to generate 50 mV at V ripple current in this circuit is 105 mAp-p at minimum VIN. Using 0.5for R4, the ripple at V 80 mVp-p to 150 mVp-p over the input voltage range. If the application can tolerate this ripple level, this is the most economical solution. The circuit is shown in Figure 4.
Monitor the Inductor Current
, knowing that the minimum
OUT
ranges from
OUT
6 Monitor the Inductor Current
The inductor’s current can be monitored or viewed on a scope with a current probe. Remove R6, and install an appropriate current loop across the two large pads where R6 was located. In this way the inductor’s ripple current and peak current can be accurately determined.
7 Scope Probe Adapters
Scope probe adapters are provided on this evaluation board for monitoring the waveform at the SW pin, and at the circuit’s output (V switching waveforms. The probe adapters are suitable for Tektronix P6137 or similar probes, with a 0.135" diameter.
8 Minimum Load Current
The LM34917A requires a minimum load current of 1 mA to ensure the boost capacitor (C5) is recharged sufficiently during each off-time. In this evaluation board, the minimum load current is provided by the
feedback resistors allowing the board’s minimum load current at V
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
Figure 4. Lowest Cost Configuration
), without using the probe’s ground lead which can pick up noise from the
OUT
to be specified at zero.
OUT
Copyright © 2007–2013, Texas Instruments Incorporated
5
Bill of Materials
9 Bill of Materials
Item Description Mfg., Part Number Package Value
C1,2 Ceramic Capacitor TDK C3216X7R1H105M 1206 1.0 µF, 50V
C3 Ceramic Capacitor TDK C1608X7R1H104K 0603 0.1 µF, 50V C4 Ceramic Capacitor TDK C1608X7R1H104K 0603 0.1 µF, 50V C6 Ceramic Capacitor TDK C1608X7R1H223K 0603 0.022 µF, 50V C5 Ceramic Capacitor TDK C1608X7R1H473K 0603 0.047 µF, 50V
C7, C8 Ceramic Capacitor TDK C3216X7R1C106K 1206 10 µF, 16V
C9 Ceramic Capacitor TDK C1608X7R1H104K 0603 0.1 µF, 50V
C10 Ceramic Capacitor TDK C1608X7R1H332K 0603 3300 pF
D1 Schottky Diode Zetex ZLLS2000 SOT23-6 40V, 2.2A L1 Power Inductor Bussman DR73-150 7.6 mm x 7.6 mm 15 µH, 1.8A R1 Resistor Vishay CRCW06032212F 0603 22.1 k
R2, R3 Resistor Vishay CRCW06032491F 0603 2.49 k
R4 Resistor Vishay CRCW06030000Z 0603 0 R5 Resistor Vishay CRCW06035231F 0603 5.23 k R6 Resistor Vishay CRCW08050000Z 0805 0Jumper U1 Switching Regulator LM34917 12 Bump DSBGA
www.ti.com
Table 1. Bill of Materials
6
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
www.ti.com
10 Circuit Performance
Figure 5. Efficiency vs Load Current Figure 6. Efficiency vs Input Voltage
Circuit Performance
Figure 7. Output Voltage Ripple Figure 8. Switching Frequency vs. Input Voltage
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
Figure 9. Current Limit vs Input Voltage
7
Copyright © 2007–2013, Texas Instruments Incorporated
Typical Waveforms
11 Typical Waveforms
www.ti.com
Figure 10. Continuous Conduction Mode
Figure 11. Discontinuous Conduction Mode
8
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
www.ti.com
Typical Waveforms
Figure 12. Startup Waveforms
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
9
Copyright © 2007–2013, Texas Instruments Incorporated
PC Board Layout
12 PC Board Layout
www.ti.com
Figure 13. Board Silkscreen
10
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Figure 14. Board Top Layer
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
www.ti.com
PC Board Layout
Figure 15. Board Second Layer (Viewed from Top)
Figure 16. Board Third Layer (Viewed from Top)
SNOA484D–June 2007–Revised April 2013 AN-1601 LM34917A Evaluation Board
Submit Documentation Feedback
11
Copyright © 2007–2013, Texas Instruments Incorporated
PC Board Layout
www.ti.com
Figure 17. Board Bottom Layer (Viewed from Top)
12
AN-1601 LM34917A Evaluation Board SNOA484D–June 2007–Revised April 2013
Copyright © 2007–2013, Texas Instruments Incorporated
Submit Documentation Feedback
IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All semiconductor products (also referred to herein as “components”) are sold subject to TI’s terms and conditions of sale supplied at the time of order acknowledgment.
TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TI’s terms and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where mandated by applicable law, testing of all parameters of each component is not necessarily performed.
TI assumes no liability for applications assistance or the design of Buyers’ products. Buyers are responsible for their products and applications using TI components. To minimize the risks associated with Buyers’ products and applications, Buyers should provide adequate design and operating safeguards.
TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination, machine, or process in which TI components or services are used. Information published by TI regarding third-party products or services does not constitute a license to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI.
Reproduction of significant portions of TI information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. TI is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions.
Resale of TI components or services with statements different from or beyond the parameters stated by TI for that component or service voids all express and any implied warranties for the associated TI component or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements.
Buyer acknowledges and agrees that it is solely responsible for compliance with all legal, regulatory and safety-related requirements concerning its products, and any use of TI components in its applications, notwithstanding any applications-related information or support that may be provided by TI. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause harm and take appropriate remedial actions. Buyer will fully indemnify TI and its representatives against any damages arising out of the use of any TI components in safety-critical applications.
In some cases, TI components may be promoted specifically to facilitate safety-related applications. With such components, TI’s goal is to help enable customers to design and create their own end-product solutions that meet applicable functional safety standards and requirements. Nonetheless, such components are subject to these terms.
No TI components are authorized for use in FDA Class III (or similar life-critical medical equipment) unless authorized officers of the parties have executed a special agreement specifically governing such use.
Only those TI components which TI has specifically designated as military grade or “enhanced plastic” are designed and intended for use in military/aerospace applications or environments. Buyer acknowledges and agrees that any military or aerospace use of TI components which have not been so designated is solely at the Buyer's risk, and that Buyer is solely responsible for compliance with all legal and regulatory requirements in connection with such use.
TI has specifically designated certain components as meeting ISO/TS16949 requirements, mainly for automotive use. In any case of use of non-designated products, TI will not be responsible for any failure to meet ISO/TS16949.
Products Applications
Audio www.ti.com/audio Automotive and Transportation www.ti.com/automotive Amplifiers amplifier.ti.com Communications and Telecom www.ti.com/communications Data Converters dataconverter.ti.com Computers and Peripherals www.ti.com/computers DLP® Products www.dlp.com Consumer Electronics www.ti.com/consumer-apps DSP dsp.ti.com Energy and Lighting www.ti.com/energy Clocks and Timers www.ti.com/clocks Industrial www.ti.com/industrial Interface interface.ti.com Medical www.ti.com/medical Logic logic.ti.com Security www.ti.com/security Power Mgmt power.ti.com Space, Avionics and Defense www.ti.com/space-avionics-defense Microcontrollers microcontroller.ti.com Video and Imaging www.ti.com/video RFID www.ti-rfid.com OMAP Applications Processors www.ti.com/omap TI E2E Community e2e.ti.com Wireless Connectivity www.ti.com/wirelessconnectivity
Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265
Copyright © 2013, Texas Instruments Incorporated
Loading...