Testo SE and KGaA 2016T330 Users Manual

testo 330 · Flue gas analyzer
Instruction manual
2
1 Contents
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1 Contents
1 Contents ................................................................................... 3
2 Safety and the environment ...................................................... 7
2.1. About this document ............................................................ 7
2.2. Ensure safety ......................................................................... 8
2.3. Protecting the environment .................................................. 9
3 Specifications ............................................................................ 9
3.1. Use......................................................................................... 9
3.2. Technical data ..................................................................... 11
3.2.1. Examinations and licenses ......................................................................................... 11
3.2.2. Bluetooth® module (option) ....................................................................................... 11
3.2.2.1. Bluetooth®-Type: BlueGiga ......................................................................... 11
3.2.2.2. Bluetooth®-Type: BlueMod+SR ................................................................... 12
3.2.3. Declaration of Conformity ......................................................................................... 15
3.2.4. Measuring ranges and resolution .............................................................................. 17
3.2.5. Accuracy and response time ...................................................................................... 17
3.2.6. Other instrument data ............................................................................................... 19
4 Product description ................................................................. 20
4.1. Case 0516 3300 (accessory) ................................................ 20
4.1.1. Bottom level view ...................................................................................................... 21
4.1.2. Top level view ............................................................................................................ 22
4.2. Case 0516 3301 (accessory) ................................................ 23
4.2.1. Bottom level view ...................................................................................................... 23
4.2.2. Middle level view ....................................................................................................... 24
4.2.3. Top level view ............................................................................................................ 25
4.3. Measuring instrument......................................................... 26
4.3.1. Overview ................................................................................................................... 26
4.3.2. Keypad ....................................................................................................................... 27
4.3.3. Display ....................................................................................................................... 28
4.3.4. Device connections .................................................................................................... 29
4.3.5. Interfaces ................................................................................................................... 29
4.3.6. Components .............................................................................................................. 30
4.3.7. Carrying strap (0440 0581) ........................................................................................ 30
4.4. Modular flue gas probe ....................................................... 31
1 Contents
5 First steps ................................................................................ 32
5.1. Commissioning .................................................................... 32
5.2. Getting to know the product .............................................. 32
5.2.1. Mains unit / rechargeable battery ............................................................................. 32
5.2.1.1. Changing the battery.................................................................................. 32
5.2.1.2. Charging batteries ...................................................................................... 33
5.2.1.3. Mains operation ......................................................................................... 33
5.2.2. Connecting probes / sensors ...................................................................................... 34
5.2.3. Switching on .............................................................................................................. 35
5.2.4. Calling up a function .................................................................................................. 35
5.2.5. Entering values .......................................................................................................... 35
5.2.6. Show graphic ............................................................................................................. 36
5.2.7. Printing / saving data ................................................................................................. 37
5.2.8. Remembering data (clipboard) .................................................................................. 37
5.2.9. Confirming an error message ..................................................................................... 37
5.2.10. Switching off .............................................................................................................. 38
5.3. Address/Location ................................................................ 38
5.4. Measurement records ........................................................ 40
5.5. Instrument diagnosis .......................................................... 41
6 Using the product .................................................................... 42
6.1. Performing settings ............................................................. 42
6.1.1. Assigning the right function key ................................................................................. 42
6.1.2. Instrument settings .................................................................................................... 42
6.1.2.1. Readings display ......................................................................................... 42
6.1.2.2. Alarm limits ................................................................................................ 44
6.1.2.3. Units .......................................................................................................... 44
6.1.2.4. Date / time ................................................................................................. 44
6.1.2.5. Energy management .................................................................................. 45
6.1.2.6. Display brightness ...................................................................................... 45
6.1.2.1. Choose measurement type ........................................................................ 45
6.1.2.2. Printer ........................................................................................................ 46
6.1.2.3. Bluetooth® .................................................................................................. 46
6.1.2.4. Language .................................................................................................... 46
6.1.2.5. Country version .......................................................................................... 47
6.1.2.6. Password protection .................................................................................. 47
6.1.3. Sensor settings ........................................................................................................... 48
6.1.3.1. NO2 addition .............................................................................................. 48
6.1.3.2. O2 reference ............................................................................................... 48
6.1.3.3. Sensor protection ....................................................................................... 48
6.1.3.4. Recalibration / adjustment ........................................................................ 49
4
1 Contents
6.1.4. Fuels .......................................................................................................................... 50
6.1.5. Programs ................................................................................................................... 51
6.2. Measuring ........................................................................... 51
6.2.1. Preparing for measurement....................................................................................... 51
6.2.1.1. Zeroing phases ........................................................................................... 52
6.2.1.2. Using the modular flue gas probe .............................................................. 52
6.2.1.3. Configuring the reading display ................................................................. 53
6.2.1.4. Setting location and fuel ............................................................................ 54
6.2.2. Flue gas ...................................................................................................................... 54
6.2.3. Draught-Measurement .............................................................................................. 56
6.2.4. Micro pressure probe ................................................................................................ 57
6.2.5. BImSchV (testo 330-2 LL) ........................................................................................... 57
6.2.6. CO undiluted .............................................................................................................. 58
6.2.7. Smoke No. / HCT ........................................................................................................ 59
6.2.8. Differential pressure .................................................................................................. 60
6.2.9. Differential temperature ........................................................................................... 61
6.2.10. O2 air ......................................................................................................................... 61
6.2.11. Gas flow ..................................................................................................................... 62
6.2.12. Oil flow ...................................................................................................................... 62
6.2.13. CO ambient ................................................................................................................ 63
6.2.14. CO2 ambient .............................................................................................................. 64
6.2.15. Automatic furnaces ................................................................................................... 64
6.2.16. Solid fuel measurement ............................................................................................. 66
6.2.17. Gas pipe tests ............................................................................................................ 67
6.2.17.1. Tightness test 1 .......................................................................................... 67
6.2.17.2. Tightness test 2 .......................................................................................... 68
6.2.17.3. Let By Test ................................................................................................. 69
6.2.17.4. Leak detection ........................................................................................... 69
6.3. Transferring data ................................................................. 70
6.3.1. Report printer ............................................................................................................ 70
6.3.2. PC / Pocket PC ........................................................................................................... 70
7 Maintaining the product ......................................................... 70
7.1. Cleaning the measuring instrument .................................... 70
7.2. Replacing sensors ................................................................ 71
7.3. Recalibrating / adjusting sensors ........................................ 71
7.4. Replacing additional filter ................................................... 72
7.5. Cleaning the modular flue gas probe .................................. 72
7.6. Replacing the probe module ............................................... 73
1 Contents
7.7. Changing the thermocouple ............................................... 73
7.8. Condensate container ......................................................... 74
7.9. Checking/replacing the particle filter ................................. 75
8 Tips and assistance .................................................................. 75
8.1. Questions and answers ....................................................... 75
8.2. Accessories and spare parts ................................................ 76
8.3. Updating the instrument software ..................................... 80
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6
2 Safety and the environment
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2 Safety and the environment
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2.1. About this document
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This document describes the products testo 330-1 LL and testo 330-2 LL with the instrument setting Country version |
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Germany.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay particular attention to the safety instructions and warning advice in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Symbols and writing standards
Representati
Explanation
on
Warning advice, risk level according to the signal word:
Warning! Serious physical injury may occur. Caution! Minor physical injury or damage to the
equipment may occur. > Apply the specified precautionary measures.
Note: Basic or further information.
testo 330-1 LL
The description only applies for the specified instrument model testo 330-1 LL or testo 330-2 LL.
1. ...
2. ...
Action: several steps, the sequence must be followed.
> ... Action: one step or optional step.
- ... Result of an action.
Menu Elements of equipment , equipment display or
program interface.
2 Safety and the environment
Representati
Explanation
on
[OK] Control keys on equipment or control buttons in
program interface. ... | ... Functions / paths within a menu. “...” Example entries
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2.2. Ensure safety
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> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
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use any force.
> Do not operate the instrument if there are signs of damage at
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the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
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parts.
> Do not store the product together with solvents. Do not use any
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desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the prescribed steps exactly. Use only original spare parts
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from Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring
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instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
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and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and feed lines to any temperatures in excess of 70 °C unless they
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are expressly permitted for higher temperatures.
> The testo 330 must be checked before commissioning for any
visible damage. Do not commission the testo 330 if there are signs of damage on the housing, mains unit or supply lines.
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Electrical risk.
> Dangers may also arise from the systems being measured or
the measuring environment: Note the safety regulations valid in your area when performing the measurements.
8
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For products with Bluetooth® (optional)
Changes or modifications that have been made without the explicit consent of the responsible approval authority, may cause the retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted, among others, in aeroplanes and hospitals. For this reason the following points must be ensured before entering:
> Switch off the device: > Isolate the device from any external power sources (mains
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2.3. Protecting the environment
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cable, external rechargeable batteries, ...).
> Dispose of faulty rechargeable batteries/spent batteries in
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accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
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3 Specifications
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regulations) or return the product to Testo for disposal.
3 Specifications
3.1. Use
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The testo 330 is a handheld measuring device for the professional flue gas analysis of furnace systems:
Small furnaces (burning oil, gas, wood, coal) The solid fuel measurement adapter (0600 9765) is
required for measurements on solid fuel systems. The adapter protects the measuring instrument from harmful substances (dust, organic compounds, etc.).
Low-temperature and condensing boilers
Gas water heaters
These systems can be adjusted using the testo 330 and checked for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 330:
Regulating the O2-, CO- and CO2-, NO-, NOx- values in
furnace systems for the purpose of ensuring optimal operation.
Draught measurement.
3 Specifications
Measuring and regulating the gas flow pressure in gas water
Measuring and optimising the flow and return temperatures of
CO and CO2 environment measurement.
Detection of CH4 (methane) and C3H8 (propane).
• The testo 330 can be used for measurements on CHP stations
heaters.
heating systems.
in accordance with the first German Federal Immission Control Ordinance (BImschV).
• In principal, the CO sensor can also be used for measurements on CHP stations. If you should carry out more than 50 measurements on CHP stations per year, please contact your nearest testo service centre or send the testo 330 for checking to testo Service.
A worn NOx filter of the CO sensor can be ordered as a
spare part (order no. 0554 4150) and replaced.
Testo guarantees the functionality of its products when used in accordance with their intended purpose. This guarantee does not apply to features of Testo products in combination with unauthorised third-party products. Competitor products are not authorised by Testo. As is common practice, Testo generally excludes support, warranty or guarantee claims relating to functionality that has not been guaranteed by Testo as part of the product offered. Claims shall also be excluded in the event of improper use or handling of the products, e.g. in combination with unauthorised third-party products.
10
testo 330 must not be used:
as a safety (alarm) instrument
®
testo 330 with Bluetooth The use of the wireless module is subject to the
regulations and stipulations of the respective country of use, and the module may only be used in countries for which a country certification has been granted. The user and every owner has the obligation to adhere to these
option:
regulations and prerequisites for use, and acknowledges that the re-sale, export, import etc. in particular in countries without wireless permits, is his responsibility.
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3.2. Technical data
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3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies with Directive 2014/30/EC.
3.2.2. Bluetooth® module (option)
3.2.2.1. Bluetooth®-Type: BlueGiga
valid to serial number 2670692
• Bluetooth October 2013)
• Bluetooth
• Bluetooth B017633 (WT11i-A)
• Bluetooth® company: 10274
®
type: BlueGiga WT 11 / WT 11i-A (from
®
product note: WT 11
®
identification: B017401 (WT 11) /
3 Specifications
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT), Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cypres (CY).
EFTA countries Iceland, Liechtenstein, Norway and Switzerland.
Other countries
USA, Canada, Turkey, Colombia, El Salvador, Ukraine, Venezuela, Ecuador, Australia, New Zealand, Bolivia, Dominican Republic, Peru, Chile, Cuba, Costa Rica, Nicaragua, Korea
Information of the FCC (Federal Communications Commission)
This device fulfils part 15 of the FCC-guidelines. Commissioning is subject to the two following conditions: (1) This device must not
11
3 Specifications
generate any dangerous interferences and (2) this device must be able to receive interferences, even if these could have undesired effect on the operation.
Changes The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been explicitly approved by testo AG, the right of the user to use this device will become null and void.
3.2.2.2. Bluetooth®-Type: BlueMod+SR
valid from serial number 2670693
• Bluetooth
(August 2013)
• Bluetooth
• Bluetooth
Certifications
European Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cypres (CY),.
EFTA countries Iceland, Liechtenstein, Norway and Switzerland.
Other countries
USA, Canada, Japan, Colombia, El Salvador, Ukraine, Venezuela, Ecuador, New Zealand, Bolivia, Dominican Republic, Peru, Chile, Cuba, Costa Rica, Nicaragua, Turkey
®
-Type: BlueMod+SR, Stollmann E+V GmbH
®
identification ®: B021281
®
company ®: 44784
12
3 Specifications
USA
Contains Transmitter Module FCC ID: RFRMSR Product FCC ID: WAF-2016t330 Information from the FCC (Federal Communications Commission)
For your own safety
Shielded cables should be used for a composite interface. This is to ensure continued protection against radio frequency interference.
FCC warning statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Shielded interface cable must be used in order to comply with the emission limits.
Warning
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
13
3 Specifications
Canada
Contains Transmitter Module IC ID: 4957A-MSR Product IC ID: 6127B -2016T330
Japan
This instrument complies with Part 15C of the FCC Rules and Industry Canada RSS-210 (revision 8). Commissioning is subject to the following two conditions:
(1) This instrument must not cause any harmful interference and
(2) this instrument must be able to cope with interference, even if this has undesirable effects on operation.
Cet appareil satisfait à la partie 15C des directives FCC et au standard Industrie Canada RSS-210 (révision 8). Sa mise en service est soumise aux deux conditions suivantes :
(1) cet appareil ne doit causer aucune interférence dangereuse et
(2) cet appareil doit supporter toute interférence, y compris des interférences qui provoquerait des opérations indésirables.
14
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3.2.3. Declaration of Conformity
3 Specifications
15
3 Specifications
16
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3.2.4. Measuring ranges and resolution
Parameter Measuring range Resolution
O2 0...21 Vol.% 0.1 vol.% CO 0...4000 ppm 1 ppm CO, H2-comp. COlow 0...500 ppm 0.1ppm AmbCO
through flue gas probe
AmbCO with probe 0632 3331
NO 0...3000 ppm 1 ppm NOlow 0...300 ppm 0.1 ppm Draught -9.99...40 hPa 0.01 hPa P 0...300 hPa 0.1 hPa Temperature -40...1200 °C 0.1°C (-40.0...999.9 °C)
Efficiency net 0...120 % 0.1 % Flue gas loss 0...99.9 % 0.1 % AmbCO2 with
probe 0632 1240
Gas leak testing with probe 0632 3330
1
0...8000 ppm 1 ppm
0...2000 ppm 1 ppm
0...500 ppm 1 ppm
0...1 vol.
0...10000 ppm
0...10000 ppm CH4 / C3H8
1°C (rest of range)
-
-
3 Specifications
3.2.5. Accuracy and response time
Parameter Accuracy
O2 ±0.2 vol.% < 20s (t90)
1
above the sensor protection threshold: Resolution 1 ppm (up to max.
30,000 ppm)
17
Response time
3 Specifications
Parameter Accuracy
CO ±20 ppm (0...400 ppm)
±5% of mv (401...2000 ppm) ±10% of mv (2001...4000 ppm)
CO, H2-comp.
±10 ppm or ±10 % of mv (0...200 ppm)
±20 ppm or ±5 % of mv (201...2000 ppm)
±10% of mv (2001...8000 ppm) only testo 330-2:
8000...30000 ppm (automatic dilution)
COlow ±2 ppm (0…39.9 ppm)
±5 % of mv (rest of range)
AmbCO through flue gas probe
AmbCO with 0632 3331
±10 ppm (0...100 ppm) ±10 % of mv (101….2000 ppm)
±5 ppm (0...100 ppm)
3
±5 % of mv ( >101 ppm)
NO ±2 ppm (0…39,9 ppm)
±5 % of mv (40….2000 ppm) ±10 % of mv (2001...3000 ppm)
NOlow
±2 ppm (0…39,9 ppm)
±5% of mv (rest of range)
Draught4
±0.02 ppm or ±5% of mv (-0.50...0.60 hPa)
± 0.03 hPa (0.61...3.00 hPa) ±1.5 % of mv (3.01...40.00 hPa)
Response time
< 60s (t90)
2
2
< 60s (t90)
< 40s (t90)
< 35s (t90)
approx. 35s (t90)
< 30s (t90)
< 30s (t90)
2
-
2
higher value is valid
3
at 10...30 °C, outside this range additionally ±0.2 % of mv / °C
4
with fine draught measurement option: Measuring range 0...100,
0Pa, resolution 0.1Pa
18
3 Specifications
Parameter Accuracy
P ± 0.5 hPa (0.0...50.0 hPa)
±1 % of mv (50.1...100.0 hPa) ±1.5 % of mv (rest of range)
Temperature ± 0.5 °C (0.0...100.0 °C)
±0.5 % of mv (rest of range) Efficiency - ­Flue gas loss - ­AmbCO2,
through 0632 1240
±75 ppm + 3 % of mv
(0...5000 ppm)
±150 ppm + 5 % of mv
(5001...10000 ppm) Gas leak testing
- < 2s (t90)
with 0632 3330
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3.2.6. Other instrument data
Flue gas analyser
Characteristic Values
Storage / and
-20...50 °C transport temperature
Operating
-5...45 °C temperature
Ambient humidity 0…90 % rH, not condensing Power supply
Battery: 3.7 V / 2.6 Ah
Mains unit: 6 V/1.2 A Protection class IP40 Weight 600 g (excluding battery) Dimensions 270 x 90 x 65 mm Memory 500,000 readings Display Graphic colour display, 240 x 320 pixels Flue gas
max. 50 mbar overpressure
Negative pressure max. 80 mbar
Response time
-
probe dependent
approx. 35s (t90)
19
4 Product description
Characteristic Values
Gas leak testing probe
Storage temperature battery
Battery charge time approx. 5-6 h Battery operation
time Bluetooth® (option) Range < 10 m Warranty Measuring instrument: 48 months
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4 Product description
Pos: 31 /TD/Produktbeschreibung/Übersicht/t esto 3xx/testo 330/te sto 330 Beispiel Liefer umfang 0516 3300 @ 15\mod_1386 080504763_79.doc x @ 179198 @ 233 @ 1
visual indication (LED) audible indication by buzzer
±0...35 °C
6h (pump on, 20 °C ambient temperature)
LL-sensors O2, CO: 48 months NOlow sensor: 12 months Other sensors: 24 months Flue gas probe: 48 months Thermocouple: 12 months Battery: 12 months Further warranty terms: see website
www.testo.com/warranty
4.1. Case 0516 3300 (accessory)
Recommended for stowing away the measuring instrument and accessories (example)
20
4.1.1. Bottom level view
4 Product description
1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• Bluetooth
®
/IRDA printer (0554 0620)
5. Instruction manual 6 Lock 7 Probes
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
8 Large storage compartment
21
4 Product description
• Mains unit for testo 330-1 /-2 LL (0554 1096)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.1.2. Top level view
22
1 Soot pump set (0554 0307) 2 Storage compartment
• Fine pressure probe (0638 0330)
3 Storage compartment
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 1215)
4 Combustion air temperature probe (0600 9787)
5. Surface temperature probe Type K (0604 0994)
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4.2. Case 0516 3301 (accessory)
Recommended for stowing away the measuring instrument and accessories (example)
4.2.1. Bottom level view
4 Product description
1 Fine pressure probe (0638 0330) 2 testo 308 smoke tester (0632 0308)
23
4 Product description
4.2.2. Middle level view
24
1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• Bluetooth
®
/IRDA printer (0554 0620)
5. Instruction manual 6 Lock 7 Probes
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
8 Large storage compartment
• Mains unit for testo 330-1 /-2 LL (0554 1096)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.2.3. Top level view
4 Product description
1 Soot pump set (0554 0307) 2 Storage compartment
• Fine pressure probe (0638 0330)
3 Storage compartment
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 1215)
25
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