8.10.1 System requirements ............................................................................................... 35
8.10.1.1 Operating system .................................................................................................................... 35
8.10.1.2 PC ........................................................................................................................................... 35
• The measuring instrument being dropped or any other comparable
mechanical stress may cause breakage of the pipe pieces in the refrigerant
hoses. The valve positioners may also suffer damage, causing further
damage inside the measuring instrument that is not necessarily visible
externally. Therefore, always replace the refrigerant hoses with new ones
after the measuring instrument is dropped or after any comparable
mechanical stress. For your own safety, you should return the measuring
instrument to the Testo Customer Service for technical inspection.
• Electrostatic charging may destroy the instrument. Integrate all the
components (system, manifold's valve block, refrigerant bottle, etc.) into the
potential bonding (earthing). Please see the safety instructions for the
system and the refrigerant used.
• Refrigerant gases can harm the environment. Please note the applicable
environmental regulations.
Use
testo 550i is a fully digital, highly reliable app-based manifold for digitally adept
AC/R technicians. Equipped with a 2-way valve block, the testo 550i helps AC/R
technicians to save time with quick and easy measurements, results and digital
documentation. In addition, this compact and robust instrument offers unlimited
flexibility thanks to its compatibility with many different wireless probes.
Left/right: Low/high pressure for
refrigerant hoses with quick
release screw fitting; passage for
valve positioner lockable Centre:
e.g. for refrigerant bottles, with
cap Refrigerant hoses with quickrelease fitting; passage can be
Risk of injury caused by refrigerant that is at
poisonous!
>
>
measuring instrument on the suspension hook to prevent it from falling down
>
>
psi).
>
Open the valve: Turn valve positioner counterclockwise.
>
Close the valve: Turn valve positioner clockwise.
tighten the valve positioners.
8 Using the product
Using the product
Preparing for measurement
Operating the valve positioners
WARNING
high pressure, hot, cold, or
Wear protective goggles and safety gloves.
Before applying pressure to the measuring instrument: Always fasten the
(danger of breakage)
Before each measurement, check the refrigerant hoses are intact and
connected properly. Do not use any tools to connect the hoses; only tighten
hoses hand-tight (max. torque 5.0Nm/3.7ft*lb).
Comply with the permissible measuring range (-1 to 60 bar/-14.7 to 870
Pay particular attention to this in systems with R744 refrigerant, since these
are frequently operated with higher pressures.
The digital manifold behaves like a conventional three-way manifold with regard
to the refrigerant path: The passages are opened by opening the valves. The
applied pressure is measured with the valves closed and the valves opened.
WARNING
Valve positioner tightened too tightly.
• Damage to the PTFE seal (1).
• Mechanical deformation of the
valve piston (2) leading to the
PTFE seal (1) falling out.
• Damage to the thread of the
threaded spindle (3) and the valve
screw (4).
Broken valve knob (5).
Only tighten the valve positioner
hand-tight. Do not use any tools to
testo 550i automatically detects the pressure difference between the lowpressure and high-pressure sides. If the measured pressure on the low pressure
side is 1 bar higher than on the high pressure side, a dialogue appears and the
display can be changed accordingly. If “yes” is selected, the low pressure moves
from left to right and the high pressure moves from right to left. This mode is
especially suitable for air conditioners that cool and heat.
Further symbols on the user interface (without numbering)
One level back
Exit view
Share report
Favorite
Delete
Further information
Multiple selection
Main menu
The Main menu can be accessed via the icon at top left. To exit the main
menu, select a menu or right-click on the guided menus. The last screen
displayed is shown.
The testo 550i has permanently installed measurement programs. These enable
the user to carry out convenient configuration and implementation of specific
measuring tasks.
The testo 550i offers the following Measurement programs:
Basic view
In the Basic view application menu, the current measuring values can be read,
recorded and saved. The Basic view is particularly suitable for fast,
uncomplicated measurements without the specific requirements of a standardcompliant measurement.
All Bluetooth® probes compatible with the testo Smart App are displayed in the
In all application menus, apart from the volume flow measurement, there are
three different screens for the measurement - Live (or also Basic view), Graphic
and Table.
Graphic view
In the Graphic view, the values for a maximum 4 channels can be displayed
simultaneously in a chronological trend graph. All measured parameters can be
displayed in the Graphic view via the channel selection (click on one of the four
selection fields). Once a measurement parameter has been selected, the value
is updated automatically.
The Zoom touch function allows individual parts of the graphic to be viewed in
more detail or time progressions to be displayed compactly.
Open the main
parameter and
Open the
button
If multiple probes are connected, please refer to the color the probe is
associated with. Y axis may not align with other probe measurements.
• Condensation pressure: Measured temperature tcu/T2
• Condensation pressure: Subcooling Δtcu/SC
The testo 115i clamp thermometer is used for the measurement.
An NTC temperature sensor (accessory) must be connected for
measuring the pipe temperature and for automatic calculation of
superheating and subcooling. Testo Smart Probes (e.g. testo 115i) can
be used.
Before each measurement, check that the refrigerant hoses are in
perfect condition.
Before each measurement, zero the pressure sensors. All connections
must be pressureless (ambient pressure). Press the button [▲] (P=O)
The measuring instrument being dropped or any other comparable mechanical
stress may cause breakage of the pipe pieces in the refrigerant hoses. The
valve positioners may also suffer damage, causing further damage inside the
measuring instrument that is not necessarily visible externally!
> For your own safety, return the measuring instrument to the Testo Customer
Service for technical inspection.
> Therefore, always replace the refrigerant hoses with new ones after the
measuring instrument is dropped or after any comparable mechanical stress.
You have the option of setting up favorite refrigerants in the App. These
list (App).
7
Click on Start.
). Dependent on this assignment, the display
then appear at the beginning of the refrigerant list.
To do this, click on the asterisk next to the refrigerant in the refrigerant
The newly set refrigerant is displayed in the refrigerant list.
The measurement starts.
Values currently being measured are
displayed.
Measured values can be saved or a new measurement can be started.
With zeotropic refrigerants, the evaporation temperature to/Ev is
displayed after complete evaporation/the condensation temperature
tc/Co is displayed after complete condensation.
The measured temperature must be assigned to the superheating or
subcooling side (t
will show toh/T1 resp. Δtoh/SH or tcu/T2 resp. Δtcu/SC, depending on the
<--> t
oh
cu
selected display.
Reading and display illumination flash:
• 1 bar/14.5 psi before reaching critical refrigerant pressure
• When max. permissible pressure of 60 bar (870 psi is exceeded).
8.4.3
If 605i Smart Probes are note connected, This can be manually set. It is
1
2
Click on Target superheat.
3
Target superheat
This feature allows the testo 550i manifold to calculate the target superheat in
conjunction with the App and additional testo 605i Smart Probes. This
application can only be used for split air conditioning systems/heat pumps with a
fixed expansion valve. The two connected testo 605i Smart Probes determine
the ODDB and RAWB values. As a result, the target superheat appears in the
App.
recommended to use 605i Smart Probes for accurate measurements.
The following are used for the measurement:
• testo 115i (clamp thermometer)
• testo 605i
Before each measurement, check that the refrigerant hoses are in
flawless condition.
Before each measurement, zero the pressure sensors.
WARNING
The measuring instrument being dropped or any other comparable mechanical
stress may cause breakage of the pipe pieces in the refrigerant hoses. The
valve positioners may also suffer damage, causing further damage inside the
measuring instrument that is not necessarily visible externally!
> For your own safety, return the measuring instrument to the Testo Customer
Service for technical inspection.
> Therefore, always replace the refrigerant hoses with new ones after the
measuring instrument is dropped or after any comparable mechanical stress.
actual pressure drop is displayed as delta P. If no temperature sensor is
1
2
Click on Pressure leak test.
3
8 Using the product
The newly set refrigerant is displayed in the refrigerant list.
The measurement starts.
Values currently being measured are displayed.
Measured values can be saved or a new measurement can be started.
Pressure leak testing
The temperature compensated tightness test can be used to check the leak
tightness of systems. For this purpose both the system pressure and the
ambient temperature are measured over a defined period of time.
For this purpose a temperature sensor to measure the ambient
temperature may be connected (recommendation: Deactivate the
surface compensation factor and use an NTC air probe or Bluetooth
temperature Smart Probes) or Smart Probe for air temperature
measurement. This provides information about the temperaturecompensated differential pressure and the temperature at the
beginning/end of the test. Due to the temperature compensation, the
connected, you may also perform the pressure leak test without
temperature compensation.
Surface temperature probes (e.g. testo 115i) can also be used for the
temperature-compensated pressure leak testing, but must not be used
for measuring surface temperature. They must be positioned as far as
possible to measure the air temperature.
The 550i, 550s or 557s manifold is used to perform the measurement.
Click on Apply Configuration by setting the maximum decay target
7
Click on Start.
and evacuation target.
26
The measurement starts.
The graph will not begin until the refrigeration circuit reaches 1500
microns. The timer will run once start is pressed. Begin timing once
evacuation target is reached.
Measured values can be saved or a new measurement can be started.
Customer
In the Customer menu, all customer and measuring site information can be
created, edited and deleted. Fields marked with * are mandatory. Without any
information in this field, no customers or measuring sites can be stored.
For the duct, outlet or duct with k-factor measuring sites, further
parameter settings can be implemented.
The new measuring site has been saved.
Memory
In the Memory menu, you can call up all the measurements stored with the
testo 550i, analyze them in detail and also create and save csv data and PDF
reports. When clicking on a measurement, an overview of the measurement
results is displayed.
Enter the customer name or measuring site or date/time in the search
complete. Select the measurement and enter customer details. Refer to
1
2
Click on the required measurement.
3
4
Acknowledge the information.
8.7
8Using the product
Searching for and deleting measurement
results
In the Memory menu, all stored measurements are sorted by date and time.
Click on .
Deleting
Search field with measurements opens.
field.
If a customer is not created before a measurement, user will be able to
create a customer and measuring site after the measurement is
section 8.5.2.
The result is displayed.
Click on .
A check box is displayed in front of each measurement.
A tick is displayed in the respective box.
Click on .
Information window is displayed.
Selected measurements were deleted.
Sensors
All sensors used with the App can be found in the Sensors menu. There,
you can view general information about currently connected probes as well as
recently connected probes.
Use the slider to activate or deactivate Update for connected
8.9.2
1
2
Click on Tutorial.
8.9.3
1
2
Click on Exclusion of liability.
8Using the product
Help and Information
Under Help and Information, you will find information about the testo 550i, and
the tutorial can be called up and implemented. This also where legal information
can be found.
Instrument information
Click on Help and Information.
Automatic updates for instruments can be enabled or disabled.
The Help and Information menu opens.
The current App version, Google Analytics instance ID, refrigerant
version and update are displayed for the connected instrument.
instruments.
Tutorial
Click on Help and Information.
The Help and Information menu opens.
34
The tutorial shows you the most important steps prior to
commissioning.
Exclusion of liability
Click on Help and Information.
The Help and Information menu opens.
The data protection information and licence usage information is
displayed.
To transfer the data from the App to testo DataControl, both
1
Open testo Smart App on the smartphone or tablet.
8 Using the product
testo DataControl archiving software
The free testo DataControl measurement data management and analysis
software enhances the functionality of the testo Smart App measuring
instrument with lots of useful functions:
• Manage and archive customer data and measuring site information
• Read out, evaluate and archive measurement data
• Presenting readings in graphic form
• Create professional measurement reports from the existing measurement
data
• Conveniently add pictures and comments to measurement reports
• Data import from and data export to the measuring instrument
System requirements
Administrator rights are required for installation.
Operating system
The software can be run on the following operating systems:
• Windows
• Windows
• Windows® 10
The computer must meet the requirements of the operating system in each
case. The following requirements must also be met:
• Interface USB 2 or higher
• DualCore processor with minimum 1 GHz
• Minimum 2 GB RAM
• Minimum 5 GB available hard disk space
• Screen with a resolution of at least 800 x 600 pixels
®
7
®
8
PC
Procedure
instruments must be in the same network.
For example: A notebook with installed testo DataControl and a
smartphone with installed testo Smart App are connected to the same
WLAN.