The new testo 330 LL visualizes measurement data graphically
Understand flue gas analysis at a glance
°C
hPa
O
2
te st o AG
Fl ue gas
12.01.10 14:35
Options
Start
Values
CO/H
NO
ΔP
2
4 years' warranty on
instrument and probes
Page 2
The new flue gas analyzer testo 330 LL
visualizes measurement data graphically
Independently of the technology used, every combustion system must function optimally. More than ever,
requirement-based heat provision, low energy consumption and reduced pollutant emission are of central
significance. In order to be able to exploit existing optimization potential as well as possible, regular testing
and adjustment of the heating system is necessary. The new Testo flue gas analyzers testo 330-1 LL and
testo 330-2 LL offer even more professional support in this thanks to new instrument functions.
122.3 °C AT
18.01.10 14:35
5.8% qA
The new colour graphic display of the flue gas
analyzer testo 330 LL visualizes the measure-
TestoAG
LPG
Condensing boiler
ment data graphically:
Self-explanatory graphic curves as well as easy
symbols and clear colour design ease the
analysis of the measurement data considerably.
X
OptionsStartValues
The flue gas matrix
The central element of the new graphic processing of the
measurement data is the flue gas matrix.
In the course of the flue gas measurement, this
shows whether the CO and O
as other measurement parameters, are in the
green, permitted range, and the heating system is thus optimally adjusted.
Thumb symbols instantly show the status of the system. If
the CO and O
range, the thumbs point up.
If the recorded measurement values are not within the optimum range, the symbols of the flue gas matrix provide important information for the required adjustment of the heating system.
2
concentrations measured are in the green
2
BBaaddccoommbbuussttiioonn
the defined limit value, the recorded CO content is not within the ideal range
MMeeaassuurreemmeennttvvaalluueeiissnnoottaacccceeppttaabbllee––tthheeCCOO
aannddOO
concentrations are considerably too
2
high, the measurement values do not correspond to the prescribed norms and limit values
HHiigghhlloossss
fined limit value, the heating system is not working efficiently
– the CO concentration is over
– the O2concentration is over the de-
values, as well
2
Page 3
Understand flue gas analysis at a glance
The advantages of the new flue gas analyzer testo 330 LL:
· High-resolution colour display for the graphic representation of your measurement data
· Extended measurement menus, such as Solid fuel measurement and Tightness testing allow
comprehensive analysis of the heating system
· Logger function for easy long-term recording of the measurement curve
14.09.09 14:35
Testo AG
Natural gas
Measurements
Folders
Fuels
Protocols
Instrument settings
Sensor settings
Program
Instrument diagnosis
18.01.10 14:35
Testo AG
Natural gas
Measurements
Flue gas
Fine pressure probe
Draught measurement
CO undiluted
Smoke count/ HCT
18.01.10 14:35
Testo AG
Natural gas
Differential temperature
FuelOKLocationOK
Main menu – select adjustment functionSelect one of the pre-set measurementsMeasurement data can be graphically
visualized and quickly analyzed
Options
The measurement menus – the right menu for every measurement task:
Flue gas
Draught measurement
Fine pressure probe
Smoke number/HCT
Differential pressure
Differential temperature
Oil flow rate
CO ambient
ambient
CO
2
BImSchV
CO undiluted
input air
O
2
Gas flow rate
Further advantages of the flue gas analyzer testo 330 LL:
The new instrument design
Thanks to the new colour design and the materials used, the instrument is
also suitable for use in rough and dirty surroundings.
Automatic burner
Gas pipe tests
3
Page 4
Typical measurement menus
Extended measurement menus allow a comprehensive analysis of the heating system. These
five typical measurement tasks illustrate how clearly the measurement data are presented
in the display:
14.09.09 14:35
Testo AG
LPG
Measuring
122.3 °C AT5.8 qA
Ideal ranges ≤
100 ppm CO ≤ 4
% O2
Options
The CO concentration is in the range of
bad combustion. The instrument provides information on the ideal range.
StopValues
Flue gas measurement…
is the central measurement in flue gas
analysis. By determining the main values, CO and O
, as well as other meas-
2
urement parameters, a judgement can
be made as to whether your heating
system is properly adjusted or whether
there is a need for optimization.
Different display options offer the right
presentation of the measurement values, depending on requirements:
· 4- to 8-line as numerical values
· 4 measurement values simultaneously presented in a line graph
· Main values O
and CO, as well as
2
further measurement values, graphically displayed as a flue gas matrix
Advantages of the new flue gas ma-
trix:
· The flue gas matrix acts as an adjust-
· The optimization of the adjustment is
· Thanks to the trend display, the meas-
· The automatic zoom function provides
ment assistent for the main values O
and CO
much easier – the interpretation of the
numerical values is no longer necessary
urement curve can be followed exactly,
and the measurement point precisely
determined.
an enlarged and clear display of the
current detail of the flue gas matrix
2
14.09.09 14:35
Testo AG
Natural gas
Gas pipe tests
Leakage test
Usability
Gas fitting tightness
test
Leak detection
SettingOK
The four measurements for testing the
gas pipe
Location
The gas pipe test…
is divided into 4 measurements which
guarantee a comprehensive test of the
gas pipe: Gas tightness test, usability test,
gas fitting tightness test and leakage detection. After selecting the desired measurement, the testo 330 LL begins directly
with the corresponding gas pipe check.
A separate gas leak detection probe is required for leakage detection. The gas
tightness test can be conducted over a
period of 10 minutes. The gas fitting tightness test is coonducted over a period of
Advantages of the new testo 330 LL:
· Thanks to prescribed measurement
procedures, the desired test can be
conducted quickly and easily
· The testo 330 LL leads the user
through the measurement step by
step, presenting the the corresponding
information in the display
· The measurement data are displayed
in easy and clear diagrams
one minute directly under operating conditions.
4
Page 5
14.09.09 14:35
Testo AG
Natural gas
Measurement
FT max.
FT
Draught
Underpressure
GraphStartSave
The result of the measurement: a negative pressure exists (-4.31 hPa)
The draught measurement…
begins directly after the selection of the
corresponding measurement menu. After the zeroing of the pressure sensor,
the determination of the differential pressure between the surroundings and the
flue takes place.
Zeroing sonsor
Display view in the course of the measurement during sensor zeroing
Advantages of the new testo 330 LL:
· Graphically supported measurement
menu for the determination of the flue
draught with parallel core flow search
· Thanks to the integrated switchover
valve technology, the testo 330-2 LL
can remain in the flue during zeroing.
In the testo 330-1 LL, the probe must
be removed from the flue for zeroing
· The set alarm threshold will be shown
directly on the display
14.09.09 14:35
Testo AG
Natural gas
Alarm threshold 30 ppm CO
22 ppm COamb
Danger
OptionsStopSave
The CO concentration is in the permitted
range. The alarm threshold is not exceeded
14.09.09 14:35
Testo AG
Natural gas
The CO environment
measurement...
determines the CO concentration in the
ambient air. The measurement is presented in a simple graph. If the CO concentration is in the green range, the
recorded concentration is permitted and
the alarm threshold is not exceeded.
The red danger range indicates a too
high, not permitted CO concentration.
The differential pressure
measurement ΔP…
takes place after selection of the measurement menu "Differential pressure".
After setting up the pressure difference
required for the measurement, the
measurement curve can be followed directly in the display over a defined period.
Advantages of the new testo 330 LL:
· Easy, graphic presentaion of the adjustable alarm thresholds
· With the help of the trend display, the
measurement curve can be followed
· The cursor marks the current CO concentration
· The instrument not only indicates the
violation of the alarm threshold optically, it also provides an audible alarm
Advantages of the new testo 330 LL:
· The measurement curve of the differential pressure measurement can be
followed directly in the line diagram
· Using the logger function, the measurement curve can be recorded over
a defined period of up to 120 minutes
OptionsStop
Line diagram of the differential pressure
∆P in a period of 3:15 mins
Continuous measurement of the differential pressure ∆P over e. g. 5 mins
5
Page 6
The sensor diagnosis – long
life with even more security
14.09.09 14:35
Instrument diagnosis
Error diagnosis
Instrument information
Sensor diagnosis
Thanks to the extended sensor life
of up to 6 years for O
and CO in
2
the testo 330 LL, the follow-on
costs for the user are drastically
reduced. At least one O
and CO
2
sensor replacement is saved
during the course of the typical
phase of use of the instrument. In
addition to this, Testo gives 4
years’ warranty on the complete
instrument (testo 330-2 LL incl. O
and CO sensors and probe).
Exception: Wearing parts such as filter, thermocouple (12 months) NO/CO
months)
sensor (24
low
The O2long-life sensor
stands out against the
standard sensor through a
more stable design, an
improved diffusion barrier
to protect the anode
material and a lead-free
metal alloy. It is therefore
not only more durable but also
more environmentally friendly.
2
14.09.09 14:35
Sensor diagnosis
The sensor is OK.
OK
The graphic-capable display allows
sensor diagnosis with traffic light
presentation
The fine pressure probes
can easily be attached at
any measurement site – by
loop or magnet
The fine pressure probe –
highest accuracy in the
Pascal range
The fine pressure probe is directly
connected to the flue gas analyzer
testo 330 LL. The different measurement menus and the measurement results are shown in the display of the testo 330 LL.
The following menus with buffer
stores are available:
· parallel draught measurement
· parallel ΔP measurement
· 4Pa measurement
· heating check
Simultaneous gas pressure measurement and flue gas analysis is
possible with the fine pressure
probe. The gas pressure measurement can be carried out in logger
operation, thus conducting a longterm measurement.
Thanks to the zero point calibration
at 1 second intervals, external temperature influences have no effect
on the measurement value.
For the measurement of the ambient temperature or the surface
temperature, an additional temperature probe can be connected.
14.09.09 14:35
Testo AG
Natural gas
E draught
E draught
P
E delta P
Individual
measurement
Program
4 Pa measurement
Heating check
OK
The instrument firmware and the
"easyheat" software are retrofittablefreeofcharge:
www.testo.com/easyheat/Update.
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6
Page 7
Easy, mobile data management for flue
gas analysis
The software package testo
easyheat and easyheat.mobile
The new top technology in flue gas
measurement: the instrument series testo 330 LL with extended
sensor life communicates not only
with a PC, but also with a Pocket
PC. Different software packages
give the customer the possibility of
adapting the testo 330 LL exactly
to his communication needs.
With the help of the PC software
easyheat, the management of customer data, as well as the measurement sites and the already
completed measurements, can be
carried out easily on a PC at home.
The Pocket-PC-Software easyheat.mobile supports wireless
communication to Windows Mo-
bile appliances. This allows wireless transfer of measurement data
to a mobile appliance on site.
Printout of the data from a Pocket
PC or directly from the measuring
instrument takes place via the
IrDA/Bluetooth printer.
USB / IrDA /
Bluetooth
Wireless transfer*
USB / IrDA / Bluetooth
USB / IrDA /
Bluetooth
IrDA / Bluetooth
Smoke tester
Information at
www.testo.com
IrDA /
Bluetooth
tteessttoo330088
* Country permits BLUETOOTH®wireless transfer for the smoke tester testo 308 and the flue
gas analyzer testo 330 LL
The BLUETOOTH
has permits for the following listed countries, and
can only be used in those countries, i. e. BLUETOOTH
other country!
®
wireless module used by Testo
®
wireless transfer may not be used in any
Europe including all EU member states
Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany,
Great Britain, Greece, Hungary, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands,
Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden and Turkey
European countries (EFTA)
Iceland, Liechtenstein, Norway and Switzerland
Non-European countries
Ukraine, Colombia and El Salvador
7
Page 8
The probes – the right accessories for every
application
The robust and easy-to-hold probe
handle makes positioning easier.
The probe has a quick-release fastener. This ensures that all gas
paths are connected and confusion is impossible. The dirt filter
housed in the handle reliably filters
out dirt. In addition, the probes are
extremely easy to look after and
easy to clean. A range of lengths
and diameters ensure a high degree of flexibility for all applications.
On replacement, the probe shaft is
simply placed on the probe handle
and it engages. Multi-hole and annular gaps probes complete the
line of flue gas probes. Both the
ambient CO probe and the CO
probe are automatically detected
by the instrument and the measuring results appear immediately in
their own respective graphically
supported menu. Moreover, the
adjustable alarm threshold is linked
to an acoustic signal.
The entire scope of measurements
during checks can be carried out
alongside the flue gas measurement.
The gas leak detection probe that
can be connected to the instrument also has an adjustable alarm
threshold; a warning tone is emitted if it is exceeded. The probe is
also detected automatically and
2
the results are shown as a graphic
trend display in a dedicated menu.
Thanks to the integration of the
gas tightness test into the measurement menu, all relevant tests on
gas pipes can be conducted without a separate measuring instrument– the new testo 330 LL integrates the gas tightness test. All
that is required for this is the connection of the pressure set for gas
pipe tests to the testo 330 LL. The
testo 330 LL guides the user
through the entire measurement,
and facilitates it by the graphic processing of the measurement data.
8
Page 9
The flue gas analyzer testo 330-1 LL at a glance
The testo 330 LL is the reliable companion –- whether in cases of
malfunction or emergency, when monitoring legally set limit values, or in
day-to-day maintenance work.
New features of the testo 330 LL:
• Colour graphic display with 240 x 320 Pixel
• Graphic processing of measurement data
• New instrument design
• Instrument diagnosis function uses easy „traffic light’’ presentation to enable
comprehensive error diagnosis, diagnosis of sensors and the call-up of instrument
information such as the filling level of the condensate trap and the battery status
• Logger function for long-term measurements
• New measurement menus: Gas pipe test and solid fuel measurement for CO / O
• Pressure measurement up to 300 mbar
• User-defined fuels
2
Other features:
• Reduced follow-on costs thanks to LL sensors with 4 years’ guarantee
• Life expectancy up to 6 years (O
/ CO)
2
• At least 1 sensor replacement is saved in the course of a normal working life
• Powerful Li-ion rechargeable battery - life: >10 h with pump running,
no memory effect, no deep discharge
• Rechargeable battery can be charged separately and in instrument
• TÜV-tested according to 1. BImSchV / EN 50379 Part 2 for O
CO with H
-compensation
2
, °C, hPa and
2
A measuring instrument with great ease of communication:
• Powerful memory management: 500,000 readings
• IrDa/ Bluetooth interface for data transfer to Pocket-PC / laptop / printer
• USB interface for data readout to a PC software
• ZIV (Central Guild Association) driver for all standard industry software
packages
Only for testo 330-2 LL
• In CO measurement, from 8.000 ppm, automatic dilution is carried out up to
min. 30,000 ppm CO
• Integrated gas and draught zeroing without probe removal: The probe can
remain in the flue during zeroing
The longlife sets with the new flue gas analyzer testo 330 LL
In order to simplifiy selection, Testo has assembled special sets. These can
of course be extended at any time from the wide selection of accessories.
New testo 330-1 LL flue gas analyzer
Illustratuion may
differ from original
The Longlife set for heating constructors and fitters
Flue gas analzyer testo 330-1 LL (O2und
COH
) incl. Bluetooth, rech. battery and
2
calibration protocol
100-240 V mains unit for mains
operation or charging the rechargeable
battery in the instrument
Combustion air temperature probe,
immersion depth 190 mm
Part no.
0563 3371 70
Hose connection set for separate gas
pressure measurement
testo Bluetooth printer with mains unit
Basic system case flat
Flue gas probe length 300 mm, Ø 8 mm,
Tmax. 500 °C
New testo 330-2 LL flue gas analyzer
The Longlife set for customer service and maintenance technicians
Flue gas analzyer testo 330-2 LL (O
COH
) incl. Bluetooth, rech. battery and
2
calibration protocol
100-240 V mains unit for mains
operation or charging the rechargeable
battery in the instrument
Combustion air temperature probe,
immersion depth 190 mm
Part no.
0563 3372 70
The Longlife set for inpectors
Flue gas analzyer testo 330-2 LL (O
COH
) incl. Bluetooth, rech. battery and
2
calibration protocol
100-240 V mains unit for mains
operation or charging the rechargeable
battery in the instrument
Combustion air temperature probe,
immersion depth 190 mm
Part no.
0563 3372 72
Hose connection set for separate gas
und
2
pressure measurement
testo Bluetooth printer with mains unit
Basic system case flat
Flue gas probe length 300 mm, Ø 8 mm,
Tmax. 500 °C
und
Smoke tester testo 308
2
Soot pump holder
Flue gas probe length 300 mm, Ø 8 mm,
Tmax. 500 °C
Basic system case with double floor for
instrument, probes and further
accessories
testo 330-1 LL
testo 330-1 LL Flue gas analyzer with
longlife gas sensors, Bluetooth and H
compensated CO cell, incl. rech. battery and calibration protocol
Part no.
0632 3306 70
EN 50379-2 and
1. BImSchV
testo 330-2 LL
testo 330-2 LL Flue gas analyzer with
longlife gas sensors, Bluetooth and H
compensated CO cell as well as integrated draught and gas zeroing, incl.
rech. battery and calibration protocol
Part no.
0632 3307 70
EN 50379-2 and
1. BImSchV
-
2
-
2
10
The gas pipe test
The Longlife set for service technicians and and inspectors
with fine pressure probe
Flue gas analzyer testo 330-2 LL (O
COH
) incl. Bluetooth, rech. battery and
2
calibration protocol
100-240 V mains unit for mains
operation or charging the rechargeable
battery in the instrument
Combustion air temperature probe,
immersion depth 190 mm
testo Bluetooth printer with mains unit
Easyheat software testo 330 for PC
USB connection cable, instrument-PC
Flue gas probe length 300 mm, Ø 8 mm,
Tmax. 500 °C
Part no.
0563 3372 71
und
Fine pressure probe
2
Capillary hoses
Surface probe angled 90°
Connection cable for surface probe
Straight Pitot tube
Heating check retrofit CD
Basic system case with double floor for
instrument, probes and further
accessories
The gas pipe test is integrated in the testo
330 LL (see ill.). Order accessory 0554
1213.
Page 11
testo 330-1 LL
testo 330-2 LL
Technical data
Temperature
Meas. range-40 to +1200 °C
Accuracy±0.5 °C (0.0 to +100.0 °C)
±0.5 % of mv (remaining range)
Resolution
0.1 °C (-40 to 999,9 °C)
1 °C (remaining range)
Draught measurement
Pressure measurement
Meas. range
Accuracy
(the greater value applies)
Accuracy
-9.99 to +40 hPa
±0.02 hPa or ±5% of mv (-0.50 to +0.60 hPa)
±0.03 hPa (+0.61 to +3.00 hPa)
±1.5% of mv (+3.01 to +40.00 hPa)
0.01 hPaResolution
0 to 300 hPaMeas. range
±0.5 hPa (0.0 to 50.0 hPa)
±1% of mv (50.1 to 100.0 hPa)
±1.5 % of mv (remaining range)
0.1 hPaResolution
O
measurement
2
CO measurement
(without H
pensation)
com-
2
(testo 330-1 LL)
Meas. range
Resolution
Accuracy
90
Meas. range
Resolution
Accuracy
0 to 21 Vol. %
0.1 Vol. %
±0.2 Vol. %
〈
20 sAdjustment time t
0 to 4000 ppm
1 ppm
±20 ppm (0 to 400 ppm)
±5% of mv (401 to 1000 ppm)
±10% of mv (1001 to 4000 ppm)
〈
60 sAdjustment time t
0 to 8000 ppm
1 ppm
±10 ppm or ±10% of mv (0 to 200 ppm)
CO measurement
(H2-compensated)
(testo 330-2 LL)
90
Meas. range
Resolution
Accuracy
±20 ppm or ±5% of mv (201 to 2000 ppm)
±10% of mv (2001 to 8000 ppm)
〈
from 8000 ppmDisplay area8000 to 30.000 ppm (automatic dilution) Resolution
90
60 sAdjustment time t
500 ppm
Efficiency
(ETA)
Flue gas loss
Meas. range0 to 120%
Resolution0.1%
Meas. range0 to 99.9%
Resolution0.1%
CO2 measurement
Option: CO
measurement
low
Option: NO
measurement
Display range
Resolution
Accuracy
Measurement
Meas. range
Resolution
Accuracy
Adjustment time t
Meas. range
Resolution
Accuracy
90
90
0 to CO2max
0.1 Vol. %
±0.2 Vol. %
Digital calculation from O
〈
40 sAdjustment time t
2
0 to 500 ppm
0.1 ppm
±2 ppm (0.0 to 40.0 ppm)
±5% of mv (remaining range)
〈
30 s
0 to 3000 ppm
1 ppm
±5 ppm (0 to 100 ppm)
±5% of mv (101 to 2000 ppm)
±10% of mv (2001 to 3000 ppm)
〈
30 sAdjustment time t
0 to 500 ppm
1 ppm
±5 ppm (0 to 100 ppm)
Ambient CO measurement (with CO probe)
Meas. range
90
Resolution
Accuracy
±5% of mv (>100 ppm)
Approx. 35 sAdjustment time t
audible display via buzzer
〈
2 s
8
Gas leak measurement for combustible
gases (with gas leak
detection probe)
Range of indication0 to 10,000 ppm CH4/ C3H
90
SignalOptical display (LED)
Adjustment time t90
Ambient CO2measurement (with ambient
CO2probe)
General Technical
Data
Meas. range
Accuracy
90
Memory
Weight
Dimensions
0 to 1 Vol. %
0 to 10.000 ppm
±(50 ppm ±2% of mv) (0 to 5000 ppm)
Approx. 35 sAdjustment time t
500.000 readings
600 g (without rechargeable battery)
270 x 90 x 65 mm
-20 to +50 °CStorage temp.
-5 to +45 °COper. temp.
Colour graphic display with 240 x 320 PixelDisplay