Testo 330-1G LL Operating Manual

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testo 330 · Flue gas analyzer

Instruction manual

0970 3319 en-US 02 V01 en-US_US 2

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1 Contents

1 Contents ...................................................................................................3

2 Safety and the environment....................................................................6

2.1. About this manual............................................................................6

2.2. Ensure safety...................................................................................7

2.3. Protecting the environment..............................................................8

3 Specifications ..........................................................................................9

3.1. Use ..................................................................................................9

3.2. Technical data .................................................................................9

3.2.1. Examinations and licenses...............................................................................9

3.2.2. Bluetooth® module (option) ............................................................................10

3.2.3. Declaration of Conformity ..............................................................................11

3.2.4. Measuring ranges and resolution................................................................... 12

3.2.5. Accuracy and response time..........................................................................13

3.2.6. Other device data ..........................................................................................14

4 Product description...............................................................................16

4.1. Measuring instrument ....................................................................16

4.1.1. Overview........................................................................................................16

4.1.2. Keypad ..........................................................................................................17

4.1.3. Display........................................................................................................... 18

4.1.4. Device connections........................................................................................19

4.1.5. Interfaces....................................................................................................... 19

4.1.6. Components ..................................................................................................20

4.1.7. Carrying strap (0440 0581)............................................................................21

4.2. Modular flue gas probe..................................................................22

5 First steps ..............................................................................................23

5.1. Commissioning ..............................................................................23

5.2. Getting to know the product...........................................................23

5.2.1. Mains unit / rech. batt.....................................................................................23

5.2.1.1. Changing the rech. batt. ..................................................................23

5.2.1.2. Charging the rech. batt. ...................................................................24

5.2.1.3. Mains operation ...............................................................................24

5.2.2. Connecting probes / sensors .........................................................................24

5.2.3. Switching on ..................................................................................................25

5.2.4. Calling up a function ......................................................................................26

5.2.5. Entering data .................................................................................................26

5.2.6. Printing / saving data .....................................................................................27

5.2.7. Remembering data (clipboard) ......................................................................28

5.2.8. Confirming an error message ........................................................................28

5.2.9. Switching off ..................................................................................................29

5.3. Folders / measurement places...................................................... 29

5.4. Protocols....................................................................................... 30

5.5. Instrument diagnosis..................................................................... 31

6 Using the product .................................................................................33

6.1. Changing preferences......................Error! Bookmark not defined.

6.1.1. Assigning the right function key .....................................................................33

6.1.2. Device settings ..............................................................................................33

6.1.2.1. Measurement view ..........................................................................33

6.1.2.2. Alarm thresholds ............................................................................. 35

6.1.2.3. Units ................................................................................................35

6.1.2.4. Date / time .......................................................................................36

6.1.2.5. Energy management .......................................................................36

6.1.2.6. Display brightness ...........................................................................36

6.1.2.7. Printer ............................................................................................. 36

6.1.2.8. Bluetooth®....................................................................................... 37

6.1.2.9. Language ........................................................................................37

6.1.2.10. Country version ...............................................................................38

6.1.2.11. Password protection........................................................................ 38

6.1.3. Sensor settings.............................................................................................. 39

6.1.3.1. NO2 addition....................................................................................39

6.1.3.2. O2 reference.................................................................................... 39

6.1.3.3. Sensor protection ............................................................................40

6.1.3.4. Recalibration / adjustment ...............................................................40

6.1.4. Fuels.............................................................................................................. 41

6.1.5. Programs....................................................................................................... 42

6.2. Measuring ..................................................................................... 43

6.2.1. Preparing for measurement ...........................................................................43

6.2.1.1. Zeroing phases................................................................................ 43

6.2.1.2. Using the modular flue gas probe ....................................................44

6.2.1.3. Configuring the measurement view .................................................45

6.2.1.4. Setting location and fuel ..................................................................45

6.2.2. Flue gas Testing and Measuring ................................................................45

6.2.3. Draft-Measurement........................................................................................ 47

6.2.4. Micro pressure probe..................................................................................... 48

6.2.5. CO undiluted (Air-Free (AF))..........................................................................48

6.2.6. Smoke No. / HCT (Heat Carrier Temperature)............................................... 49

6.2.7. Differential pressure.......................................................................................50

6.2.8. Differential temperature .................................................................................51

6.2.9. O2 air............................................................................................................. 51

6.2.10. Flowrate.........................................................................................................52

6.2.11. Oil flow...........................................................................................................52

6.2.12. CO ambient....................................................................................................53

6.2.13. CO2 ambient..................................................................................................54

6.2.14. Automatic stokers..........................................................................................55

6.2.15. Gas pipe tests................................................................................................56

6.2.15.1. Leakage rate test.............................................................................56

6.2.15.2. Main test..........................................................................................57

6.2.15.3. Pretest............................................................................................. 58

6.2.15.4. Leak detection.................................................................................59

6.3. Transferring data ...........................................................................59

6.3.1. Protocol printer ..............................................................................................59

6.3.2. PC / Pocket PC..............................................................................................60

7 Maintaining the product........................................................................61

7.1. Cleaning the measuring instrument ...............................................61

7.2. Replacing sensors .........................................................................61

7.3. Recalibrating / adjusting sensors...................................................62

7.4. Replacing additional filter...............................................................62

7.5. Cleaning the modular flue gas probe.............................................63

7.6. Replacing the probe module..........................................................63

7.7. Changing the thermocouple...........................................................64

7.8. Condensate container ...................................................................64

7.9. Checking / replacing the particle filter............................................65

8 Tips and assistance...............................................................................67

8.1. Questions and answers .................................................................67

8.2. Accessories and spare parts .........................................................68

8.3. Updating the instrument software..................................................72

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2 Safety and the environment

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2.1. About this manual

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This manual describes the products testo 330-1 LL and testo 330-

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2 LL Graphic Series with the device settings for the US.

Use

> Please read this manual carefully and familiarize yourself with

the product before putting it to use. Pay attention to the safety instructions and warnings in order to prevent injuries and damage to the products.

> Keep this document to hand so that you can refer to it when

necessary.

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> Hand this documentation on to any new users of the product.

Symbols and writing standards

Representation Explanation

Warning advice, risk level according to the signal word:

Warning! Serious physical injury may occur. Caution! Minor physical injury or damage to

the equipment may occur. > Apply the specified precautionary

measures.

Information: Basic or further information.

testo 330-1 LL

The description only applies for the specified instrument model testo 330-1 LL or testo 330-2 LL.

1. ...

2. ...

Action: several steps, the sequence must be followed.

> ... Action: one step or optional step.

- ... Result of an action.

Menu Elements of equipment, equipment display or

program interface.

Representation Explanation

[OK] Control keys on equipment or control buttons

in program interface. ... | ... Functions / paths within a menu. “...” Example entries

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2.2. Ensure safety

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> Only operate the product properly, for its intended purpose and

within the parameters specified in the technical data. Do not

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use any force.

> Do not operate the instrument if there are signs of damage at

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the housing, power supply or feed lines.

> Do not perform contact measurements on uninsulated, live

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components.

> Do not store the product together with solvents. Do not use any

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desiccants.

> Carry out only the maintenance and repair work on this

instrument that is described in the documentation. Follow the prescribed steps exactly. Use only original spare parts from

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Testo.

> Any further or additional work must only be carried out by

authorized personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring

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instrument after repair and for the validity of certifications.

> Operate the instrument only in closed, dry rooms and protect it

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against rain and moisture.

> Temperature data on probes/sensors only refer to the

measuring range of the sensor technology. Do not expose handles and supply lines to temperatures in excess of 70 °C (158 °F), if these have not be specially approved for higher

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temperatures.

> The objects to be measured or the measurement environment

may also pose risks: Note the safety regulations valid in your

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area when performing the measurements.

For products with Bluetooth® (optional)

Changes or modifications that have been made without the explicit consent of the responsible approval authority, may cause the retraction of the type approval.

Data transfer may be disturbed by equipment that uses the same ISM-band, e.g. WLAN, microwave ovens, ZigBee.

The use of radio communication links is not permitted in airplanes and hospitals, among others. For this reason the following points must be ensured before entering:

> Switch off the device: > Isolate the device from any external power sources (mains

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2.3. Protecting the environment

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cable, external rechargeable batteries, ...).

> Dispose of faulty rechargeable batteries/spent batteries in

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accordance with the valid legal specifications.

> At the end of its useful life, send the product to the separate

collection for electric and electronic devices (observe local

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regulations) or return the product to Testo for disposal.

3 Specifications

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3.1. Use

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The testo 330 LL Graphic is a handheld measuring instrument for the professional flue gas analysis of furnace systems:

• Small furnaces (burning oil, gas, wood, coal)

• Low-temperature and condensing boilers

• Gas water heaters These systems can be adjusted using the testo 330 LL Graphic and

checked for compliance with the applicable limit values. The following tasks can also be carried out with the testo 330 LL

Graphic:

• Regulating the O2-, CO- and CO2-, NO-, NOx- data in furnace

systems for the purpose of ensuring optimal operation.

• Draft measurement.

• Measuring and regulating the gas flow pressure in gas water

heaters.

• Measuring and optimizing the flow and return temperatures of

heating systems.

• CO and CO2 environment measurement.

• Detection of CH5 (methane) and C3H8 (propane). testo 330 must not be used:

• as a safety (alarm) instrument

option may only be operated in countries in which it

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The Bluetooth is type approved and can only be installed in the initial purchase.

3.2. Technical data

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3.2.1. Examinations and licenses

As declared in the certificate of conformity, this product complies with Directive 2004/108/EC.

3.2.2. Bluetooth® module (option)

• Bluetooth® type: BlueGiga WT12

• Bluetooth

Certification

Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT), Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cyprus (CY).

Iceland, Liechtenstein, Norway and Switzerland. Turkey, El Salvador, Ecuador

Information of the FCC (Federal Communications Commission)

This device fulfills part 15 of the FCC-guidelines. Commissioning is subject to the two following conditions: (1) This device must not generate any dangerous interferences and (2) this device must be able to receive interferences, even if these could have undesired effects on operation.

Changes The FCC demands that the user is to be informed that with any

changes and modifications to the device, which have not been explicitly approved by testo AG, the right of the user to use this device will become null and void.

product note: WT12

identification: B011198

company: 10274

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3.2.3. Declaration of Conformity

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3.2.4. Measuring ranges and resolution

Parameter Measuring range Resolution

O2 0...21 Vol.% 0.1 vol.% CO 0...4000 ppm 1 ppm CO, H2-comp. COlow 0...500 ppm 0.1 ppm CO amb

through flue gas probe

CO amb with probe 0632 3331

NO 0...3000 ppm 1 ppm Draft -9.99...40 hPa ∆P 0...300 hPa 0.04" H2O Temperature -40...1200 °C 0.1 °F (-40.0...1832 °F)

Efficiency net 0...120 % 0.1 % Flue gas loss 0...99.9 % 0.1 % CO2a with probe

0632 1240

Gas leak testing with probe 0632 3330

0...8000 ppm 1 ppm

0...2000 ppm 1 ppm

0...500 ppm 1 ppm

0...1 vol.

0...10000 ppm

0...10000 ppm CH5 / C3H8

0.004" H

1 °F (remainder)

above the sensor protection threshold: Resolution 500 ppm (up to

max. 30000 ppm)

3.2.5. Accuracy and response time

Parameter Accuracy

O2 ±0.2 vol.% < 20 s (t90) CO ±20 ppm (0...400 ppm)

±5 % of mv (401...1000 ppm) ±10 % of mv (1001...4000 ppm)

CO, H2-comp.

COlow ±2 ppm (0…39.9 ppm)

CO amb through flue gas probe

CO amb with 0632 3331

NO ±5 ppm (0...100 ppm)

Draft4

∆P ± 0.2" H2O (0.0...20.11" H2O)

±10 ppm or ±10 % of mv (0...200 ppm)

±20 ppm or ±5 % of mv (201...2000 ppm)

±10 % of mv (2001...8000 ppm)

±5 % of mv (remainder) ±10 ppm (0...100 ppm) ±10 % of mv (101….2000 ppm) ±5 ppm (0...100 ppm) ±5 % of mv ( >101 ppm)

±5 % of mv (101….2000 ppm) ±10 % of mv (2001...3000 ppm) ±0.02 ppm or ±5 % of mv

(-0.50...0.60 hPa) ± 0.01" H

O (0.24...1.20" H2O)

±1.5 % of mv(1.10...16.05" H

±1 % of mv (20.1...40.0" H2O) ±1.5 % of mv (rest of range)

Response time

< 60 s (t90)

< 40 s (t90)

< 35 s (t90)

approx. 35 s (t90)

< 30 s (t90)

higher data is valid

at 10...30 °C, outside this range additionally ±0.2 % of mv / °C

with fine draft measurement option: Measuring range 0...100,0 Pa, resolution

0.1 Pa

Parameter Accuracy

Temperature ± 32.9 °F (0.0...212.0 °F)

±0.5 % of mv (rest of range) Efficiency net - Flue gas loss - CO2a, through 0632 1240

±50 ppm + 2 % of mv

(0...5000 ppm)

±100 ppm + 3% of mv

(5001...10000 ppm) Gas leak testing

- < 2 s (t90)

with 0632 3330

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3.2.6. Other device data

Flue gas analyzer

Characteristic Data

Storage / and transport temperature

Operating temperature

Power supply

Protection class IP40 Weight 600 g (without rech. batt.) Dimensions 270 x 90 x 65 mm Memory 500,000 meas. views Display Graphic color display, 240 x 320 pixels Gas leak testing

probe

Storage temperature rech. batt.

Rech. batt. charge time

Response time

probe dependent

approx. 35 s (t90)

-20...122 °F

23...113 °F

Rech. batt: 3.7 V / 2.6 Ah Power unit: 6 V/1.2 A

visual indication (LED) audible indication by buzzer ±0...95 °F

approx. 5-6 h

Characteristic Data

Rech. batt.

6 h (pump on, 68 °F ambient temperature)

operation time Bluetooth® (option) Range < 10 m Warranty Measuring instrument: 48 months

LL-sensors O2, CO: 48 months, Other sensors: 24 months Flue gas probe: 48 months Thermocouple: 12 months Rech. batt: 12 months

Terms of warranty

Terms of warranty: see website www.testo.com/warranty

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4 Product description

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4.1. Measuring instrument

4.1.1. Overview

1 Switch on/off 2 Interfaces: USB, PS2, infrared

CAUTION

Risk of injury from infrared beam!

> Do not direct infrared beam at human eyes!

3 Condensate trap (on rear) 4 Fixing eyelets for carrying strap (left and right) 5 Display 6 Magnetic holders (on rear)

CAUTION

Damage to other equipment caused by strong magnets! > Keep a safe distance from products which could be damaged

by magnets (e.g. monitors, computers, pacemakers, credit cards).

7 Keypad 8 Service cover (on rear) 9 Gas outlet 10 Unit connections: flue gas probe, sensor, pressure probe, mains

4.1.2. Keypad

unit

Key Functions

[ ]

[OK]

Example

[▲] [▼] [esc]

[ ] [ i ]

[ ]

Switch measuring instrument on / off

Function key (orange, 3x), relevant function is shown in the display

Scroll up, increase data Scroll down, reduce data Back, cancel function Open main menu

Open instrument diagnosis menu Transmit data to the Testo protocol printer.

4.1.3. Display

1 Status bar (dark gray background):

• Warning symbol

(only if there is an Error Service, display of Error Services in instrument diagnosis menu), otherwise: Instrument designation.

• Symbol

(only if data are stored in the temporary

memory).

• Display of date and time.

• Indication of Bluetooth

status, power supply and remaining

capacity of the rech.batt.:

Icon Feature

blue symbol = Bluetooth gray symbol = Bluetooth

Rech. batt. operation

on, off

Indication of remaining capacity of the rech. batt. by color and filling degree of the battery symbol (green = 5-100 %, red = < 5 %)

Mains operation Indication of remaining capacity of rech. batt: see

above

2 Info field of register tabs: Indication of selected folders /

measurement place, chosen fuel, chosen measurement type

3 Selection field for functions (chosen function appears against a

white background, unavailable functions are identified by gray characters) or display of meas. views.

4 Function display for function keys.

4.1.4. Device connections

1 Probe socket 2 Flue gas socket 3 Mains unit socket 4 Pressure socket

4.1.5. Interfaces

1 USB interface 2 PS2-interface 3 Infrared interface (IrDA) 4 Bluetooth interface (option)

4.1.6. Components

1 Rech. batt. 2 Measuring gas pump 3 Slot for CO-sensor or COlow-sensor 4 Slot O2-sensor 5 Slot NO-sensor 6 Additional filter

4.1.7. Carrying strap (0440 0581)

To secure the carrying strap: > Remove the sealing caps from the sides of the housing.

Fix the sealing caps on the inside of the service cover:

1. Place the measuring instrument on its front.

2. Pick the service cover up at the markings (arrows) using your index finger and thumb and press gently to release the lock.

3. Fold up the service cover and remove it.

4. Secure the sealing caps in the two holders on the inside of the service cover (1).

5. Attach the service cover and engage it in place.

> Engage the carrying strap clip in the fixing eyelets on the sides

of the device. Note the guide groove, the strap must point "down" (2).

4.2. Modular flue gas probe

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1 Removable filter chamber with window and particle filter 2 Probe handle 3 Connecting cable 4 Connector plug for measuring instrument 5 Probe module lock release 6 Probe module

5 First steps

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5.1. Commissioning

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The measuring instrument is supplied with a rech. batt. already

installed.

> Charge the rech. batt. fully before using the measuring

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5.2. Getting to know the product

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instrument, see Charging the rech. batt. page 24.

5.2.1. Mains unit / rech. batt.

If the mains unit is connected, the measuring instrument is

5.2.1.1. Changing the rech. batt.

automatically powered from the unit.

✓ The measuring instrument must not be connected to a mains

socket via the mains unit. The instrument must be switched off.

Change the rech. batt. within 5 minutes so that device settings (e.g. date / time) are not lost.

1. Place the measuring instrument on its front.

2. Remove the service cover: Take hold of it at the markings (arrows) using the index finger and thumb, press slightly, fold up and remove.

3. Open the battery lock: Press the gray key and push in direction of arrow.

4. Remove the battery and insert a new rech. batt. Only use the Testo rech. batt. 0515 0107!

5. Close the battery lock: Press the gray key and push against direction of arrow until the rech. batt. engages.

6. Attach the service cover and snap it in place.

5.2.1.2. Charging the rech. batt.

The rech. batt. can only be charged at an ambient temperature of ±0...+35 °C. If the rech. batt. has been discharged completely, the charging time at room temperature is approx. 5-6 hrs.

Charging in the measuring instrument

1. Connect the plug of the mains unit to the mains unit socket on

the measuring instrument.

2. Connect the mains plug of the mains unit to a mains socket.

- The charging process will start. The charge condition will be

shown on the display. The charging process will stop automatically when the rech. batt. is fully charged.

Charging in the charging station (0554 1087)

> Refer to the documentation enclosed with the charging station.

Rech. batt. care

> Do not fully exhaust rech. batts. > Store rech. batts. only in charged condition and at low

temperatures, but not below 0 °C (best storage conditions with a charge level of 50-80 %, at an ambient temperature of 10-20 °C, recharge completely before use).

> For longer breaks you should discharge and recharge the rech.

batts. every 3- months. Trickle charging should not exceed 2 days.

5.2.1.3. Mains operati on

1. Connect the plug of the mains unit to the mains unit socket on

the measuring instrument.

2. Connect the mains plug of the mains unit to a mains socket.

- The measuring instrument is powered by the mains unit.

- During AC operation, the battery will not charge when the

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instrument is running.

5.2.2. Connecting probes / sensors

Sensors are recognized automatically when insterted in board.

✓ Always connect the sensors before turning on

Probe is recognized automatically when connected.

Connecting flue gas probes / gas pressure adapters / temperature adapters

> Insert the connector plug into the flue gas socket and lock by

slightly turning it clockwise (bayonet lock).

There must be no more than one extension lead (0554

1201) between measuring instrument and flue gas probe.

Connecting other sensors

> Insert the connector plug of the probe into the probe socket.

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5.2.3. Switching on

> press [ ] .

- The start screen is displayed (duration: about 5 s).

- If the voltage supply was interrupted for a longer period: The menu Date / Time is opened.

- The pressure sensors are set to zero.

- There is an Error Service: The Error Diagnosis is displayed.

- The menu Measurements is displayed.

5.2.4. Calling up a function

1. Select function: [▲], [▼].

- The chosen function appears in a frame.

2. Confirm selection: [OK].

- The chosen function is opened.

5.2.5. Entering data

Some functions require data (numbers, units, characters) to be entered. Depending on the function that is chosen, the data are entered via either a list field or an input editor.

List field

1. Select the value to be changed (numerical value, unit): [▲],

[▼], [◄], [►] (depending on the selected function).

2. Press [Edit] .

3. Set value: [▲], [▼], [◄], [►] (depending on the selected

function).

4. Confirm the entry: [OK].

5. Repeat steps 1 and 4 as required.

6. Save the entry: [Finished].

Input editor

1. Select the value to be changed (character): [▲], [▼], [◄], [►].

2. Accept value: [OK]. Options: > Toggle between upper / lower case characters:

Select Ι

> Position the cursor in the text:

Select Ι

[→Ι].

> Delete character before or after the cursor:

Select

3. Repeat steps 1 and 2 as required.

← ABC→&$/ →Ι : [▲], [▼] → [ABC→&$/].

← ABC→&$/ →Ι : [▲], [▼] → [Ι←] or

← next → : [▲], [▼] → [←] or [→].

4. Save the entry: Select ← next → : [▲], [▼] → [Next].

5.2.6. Printing / saving data

Data are printed out via the function key [ ] or the menu Options. Data are saved via the menu Options. The menu Options is accessed via the left function key and is available in many different menus.

Assignment of the right function key with the function Save or

Print, see Assigning the right function key page 33 .

Only meas. views, which have a display field in the measurement view assigned, will be saved / printed out.

The measurement data can be printed out parallel to the saving process, while a measurement program is running.

To be able to transmit data via infrared or Bluetooth interface to a protocol printer, the printer to be used must have been enabled, see Enabling the printer:, page 37.

5.2.7. Remembering data (clipboard)

With the help of the clipboard measuring results from various measurement types can be combined to a common protocol, which can then be printed out and saved (see above) Data are saved to the clipboard via the menu Options and the command Clipboard.

If there are data in the clipboard, the status bar shows the symbol

New Feature: If there are data in the clipboard and the command

Print or Save is triggered, all data in the clipboard will be printed

out or saved. Only one set of measuring data can be recorded per measurement

type (e.g. Flue Gas or Draft). Repetitive saving of test data of one measurement type overwrites the previously saved data. When changing the measurement place or the fuel, the clipboard is deleted.

5.2.8. Confirming an error message

If a failure occurs, an error message is shown in the display. > Confirming an error message: [OK]. Failures which have occurred and have not yet been rectified are

indicated by a warning symbol ( ) in the header. Not yet rectified error messages can be displayed in the menu

Error Diagnosis, see Instrument diagnosis, page 31.

5.2.9. Switching off

Unsaved meas. views will be lost when the flue gas analyzer is switched off.

> press [ ] .

- Possibly: The pump starts and the sensors are rinsed until the switch-off thresholds (O2 > 20 %, other measurement parameters < 50 ppm) are reached. The maximal rinsing period is 3 minutes.

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- The measuring instrument switches off.

5.3. Folders / measurement places

All readings can be saved under the currently active site. Meas. views not yet saved are lost when the measuring instrument is switched off.

Folders and measurement places can be created, edited, copied and enabled. Folders and measurement places (incl. protocols) can be deleted.

Calling up the function:

> [

] → Folder/Measurement Places → [OK] .

Changing the display:

> Toggle between overview (display of number of site per folder)

and detailed view (display of all measurement places per folder): [Overview] or [Details].

Enabling a site:

> Select the site → [OK].

- The site is enabled and the menu Measurements is opened.

Creating a new site:

A site is always created in a folder.

1. Select the folder in which the site is to be created.

2. [Options] → New/Measurement Site→ [OK].

3. Enter data or make preferences.

4. Finalize the entry: [Finished].

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Other site options:

> [Options] → Edit Measurement Site: Make changes to an

existing site.

> [Options] → Copy Measurement Site: Make a copy of an

existing site in the same folder.

> [Options] → Delete Measurement Site: Delete an existing

site.

Create a new folder:

1.[Options] → New Folder→ [OK].

2.Enter data or make preferences.

3.Finalize the entry: [Finished].

Other folder options:

• Edit Folder: Make changes to an existing folder.

• Copy Folder: Make a copy of an existing folder.

• Delete Folder: Delete an existing folder, including the sites

created therein.

• Delete all Folders: Delete all existing folders, including the

sites created therein.

5.4. Protocols

Calling up the function:

> [ ] → Protocols → [OK].

Changing the display:

> Toggle between overview (display of number of measurement

places per folder) and detailed view (display of all measurement places per folder): [Overview] or [Details].

Display protocol:

1. Choose the desired protocol from the detailed view.

2. [Data].

Options:

> [Options] → Show Graphic: Display saved protocol data as

graphic.

> [Options] → Print Data: Transmit data of the chosen protocol

to a record printer.

> [Options] → Delete Measurements: Delete the chosen

protocol.

> [Options] → Number of Lines: Change the number of meas.

views per display page.

> [Options] → Delete all Measurements: Delete all saved

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protocols for a site.

5.5. Instrument diagnosis

Important operating data and instrument data are displayed. A gas path check (testo 330-2 LL) can be carried out. The status of the sensors and any Error Services not yet rectified can be displayed.

Calling up the function:

> [ ] → Instrument Diagnosis → [OK]. or > [ i ].

Carrying out a gas path check (testo 330-2 LL)

1. Gas Path Check → [OK]

2. Place the black sealing cap on the tip of the flue gas probe.

- The pump flow is displayed. If the volumetric flow rate is less than 0.02 l/min, the gas paths are not leaking.

3. End of check: [OK].

Viewing Error Services:

> Error Diagnosis → [OK].

- Unrectified failures are displayed. > View next / previous failure: [▲], [▼].

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Viewing sensor diagnosis:

1. > Sensor Diagnosis → [OK].

2. Select sensor. [▲], [▼].

- The status of the sensor is indicated by a lamp.

A sensor is able to recover. It is therefore possible that the sensor status indication changes from yellow to green or from red to yellow.

Viewing device information:

> Device Information → [OK].

- Information is displayed.

6 Using the product

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6.1. Changing Settings

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6.1.1. Assigning the right function key

The right function key can have a function from the Options menu assigned to it. The menu Options is accessed via the left function key and is available in many different menus. This assignment is only valid for the currently opened menu / the opened function.

✓ A menu / function is opened in which the Options menu is

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6.1.2. Device settings

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displayed on the left function key.

1.Press [Options] .

2. Select option: [▲], [▼].

Depending on the menu / function from which the Options menu was opened, the following functions are available.

3. Assign the selected function to the right function key. Press

It is assumed that the contents of the chapter First steps (see First steps, page 23) are known.

Calling up the function:

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> [ ] → Device Settings.

6.1.2.1. Measure ment view

The measurement parameters / units and the display representation (number of meas. views displayed per display page) can be set.

The preferences are only valid for the currently chosen measurement type, which is indicated by the symbol in the info field.

Total overview of selectable measurement parameters and units (available selection depends on the chosen measurement type):

Display Measurement parameter

Tstack

Tamb

Flue gas temperature Combustion air temperature

Display Measurement parameter

Tsensor

Pump

CO2

Instrument temperature Pumping capacity Oxygen Carbon dioxide

η+ Efficiency net under due consideration of the heat

value range

uCO

NOx

ExAir

COamb

CO2a

O2ref

E-drft

Carbon monoxide Carbon monoxide undiluted Nitrogen monoxide Nitrogen oxide Air ratio Ambient carbon monoxide Ambient carbon dioxide Oxygen reference external draft (micro pressure probe)

E-∆P external differential pressure (micro pressure

probe)

Dew/a

Flue gas dew point temperature

Calling up the function:

> [

] → Device Settings → [OK] → Readings Display → [OK]

Edit measurement parameter / unit in a line:

1. Select the line: [▲], [▼] → [Edit]

2.Select the measurement parameter: [▲], [▼] → [OK]

3. Select the unit: [▲], [▼] → [OK]

4. Save changes: [OK]

Options:

> [Options] → Number of Lines: Change the number of

measuring values per display page.

> [Options] → Insert Blank Lines: Insert the blank line before

the selected line.

> [Options] → Delete Line: Delete the selected line. > [Options] → Factory Setting: Reset the measurement view to

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factory setting

6.1.2.2. Alarm thresholds

Alarm thresholds can be set for several display parameters. An audible alarm signal is triggered when the alarm limit is reached.

Calling up the function:

> [

] → Device Settings → [OK] → Alarm Thresholds→ [OK]

Switching alarm signals on / off, changing alarm thresholds:

1. Select function or data: [▲], [▼] → [Edit].

2. Set parameter: [▲], [▼] and partly [◄], [►] → [OK].

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3. Save changes: [Finished].

6.1.2.3. Units

The units used for parameters in configuration menus can be set. Calling up the function:

> [

] → Device Settings → [OK] → Units → [OK]

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Adjustable units

Parameter Unit

Length m, ft Pressure mbar, hPa

1. Select the line: [▲], [▼] → [Edit].

2. Select the unit to be edited: [▲], [▼] → [OK].

3. Confirm the entry: [Finished].

6.1.2.4. Date / time

Date, time mode and time can be set. Calling up the function:

> [

] → Device Settings → [OK] → Date/Time → [OK]

Setting date/time:

1. Select parameter: [◄], [▲], [▼] → [Edit].

2. Set parameter: [▲], [▼] and partly [◄], [►] → [OK].

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3. Save changes: [Save].

6.1.2.5. Energ y management

Auto-Off and switching off of the display light in rech. batt. operation can be set.

Calling up the function:

> [

] → Device Settings → [OK] → Energy Management →

[OK]

Setting preferences:

1. Select function or parameter: [▲], [▼] → [Edit].

2. Set parameter: [▲], [▼] and partly [◄], [►]→ [OK].

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3. Save changes: [Finished].

6.1.2.6. Display brightness

The intensity of the display illumination can be set. Calling up the function:

> [

] → Device Settings → [OK] → Display Brightness →

[OK]

Setting preferences

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> Set parameter: [◄], [►] → [OK].

6.1.2.7. Printer

The headers (lines 1-3) and the footnotes for the printout can be set. The printer that is used can be enabled.

Calling up the function:

> [

] → Device Settings → [OK] → Printer → [OK]

Enabling the printer:

The printer 0554 0543 can only be selected after the Bluetooth®-interface has been enabled, see Bluetooth®, page 37.

1. Select Printer → [OK].

2. Select the printer: [▲], [▼] → [OK].

- The printer is enabled and the menu Printer is opened.

Customizing the printout:

1. Customize Printout → [OK].

2. Select function: [▲], [▼] → [Edit].

3. Enter data → [Next].

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4. Save the entry: [Finished].

6.1.2.8. Bluetooth®

This menu is only available if the instrument is equipped with Bluetooth option. The Bluetooth module can be switched on / off.

Calling up the function:

> [ ] → Device Settings → [OK] → Bluetooth → [Edit].

Setting preferences:

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> Set parameter → [OK].

6.1.2.9. Language

The menu language can be set. The number of available languages depends on the enabled country version, see Country version, page 38.

Calling up the function:

> [ ] → Device Settings → [OK] → Language → [OK]

Enabling the language:

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> Select the language → [OK].

6.1.2.10. Country version

The country version (available measurement parameters, fuels / parameters, calculation formulas) can be set. The selection of the country version influences the menu languages that can be enabled.

Selecting the function:

> [

] → Device Settings → [OK] → Country Version → [OK]

This action can be password protected. A password is specified in the menu Password Protection, see Password protection, page 38.

Possibly: > Enter the password: [Enter] → Enter password → [Next] →

[OK].

Setting the country version:

1. Select the country version: [▲], [▼] → [OK].

2. Confirm confirmation request: Yes → [OK]

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- The system is restarted.

6.1.2.11. Password protection

The password protection is only valid for functions identified by the following symbol:

Password protection can be enabled / disabled, the password can be changed.

To disable the password protection change the password to 0000 (factory setting).

Selecting the function:

or .

> [

] → Device Settings → [OK] → Password Protection →

[OK]

Possibly: > Enter the currently valid password:

[Enter] → Enter password → [Next] → [OK].

Changing the password:

1. [Edit].

2. Enter the new password → [Next].

3. [Edit].

4. Enter the new password again to confirm → [Next].

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5. Save changes: [Finished].

6.1.3. Sensor settings

6.1.3.1. NO2 addition

The NO2 addition parameter can be set. The preferences of the NO2-addition can be password protected,

see Password protection, page 38. Selecting the function:

> [ ] → Sensor Settings → NO2 Addition → [Edit]. Possibly: > Enter the password: [Enter] → Enter password → [Next] →

[OK].

Setting the NO2 addition:

> Set parameter → [OK].

6.1.3.2. O2 reference

The O2 reference value can be set. The setting of the O2 reference value can be password protected,

see Password protection, page 38. Selecting the function:

> [ ] → Sensor Settings → O2 Reference→ [Edit]. Possibly: > Enter the password: [Enter] → Enter password → [Next] →

[OK].

Setting the O

reference:

> Set parameter → [OK].

6.1.3.3. Sensor protection

Protection limits can be set to protect the sensors against overload. The sensor protection switch-off is available for the following sensors: CO, NO.

The sensor protection is activated if the threshold is exceeded.

• testo 330-1 LL: Switch-off.

• testo 330-2 LL: Dilution, if exceeded again: Switch-off. To disable sensor protection the thresholds must be set to 0 ppm. Selecting the function:

> [

] → Sensor Settings → Sensor Protection → [OK].

Setting sensor protection thresholds:

1. Select parameter: [Edit].

2. Set parameter → [OK].

3. Save changes: [Finished].

6.1.3.4. Recalibration / adjustment

CO and NO sensors can be recalibrated and adjusted. For recalibration / adjustment Testo recommends the use of the calibration adapter 0554 1205.

If obviously unrealistic readings are displayed, the sensors should be checked (calibrated) and, if required, adjusted.

Have the recalibration / adjustment carried out by a qualified service center approved by Testo.

Adjustments made with low gas concentrations can lead to accuracy deviations in the upper measuring ranges.

Selecting the function:

> [ ] → Sensor Settings → Recalibration → [OK]. Possibly: > Enter the password: [Enter] → Enter password → [Next] →

[OK].

- Gas zeroing (30 s).

Performing recalibration / adjustment:

WARNING

Dangerous gases

Danger of poisoning!

> Observe safety regulations / accident prevention regulations

when handling test gas.

> Use test gases in well ventilated rooms only.

1. Connect the calibration adapter to the flue gas socket.

2.Select the measurement parameter: [▲], [▼] → [OK].

3.[Edit] → Enter the test gas concentration (val. nom.).

4. Attach the connecting line of the test gas bottle to the calibration adapter.

5. Apply test gas to the sensor.

6.Start recalibration: [Start].

7. Accept the val. nom. once the act. val. is stable (adjustment):

[OK].

-orAbort (no adjustment): [esc].

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8. Save changes: [Finished].

6.1.4. Fuels

The fuel can be selected. The fuel-specific coefficients and set limits can be set.

Apart from the pre-configured fuels, 10 more customer specific fuels can be configured. Fuel parameter, see www.testo.com/download-center (registration required).

Calling up the function:

In order to maintain the measuring accuracy of the instrument one must choose or configure the correct fuel.

The set limits serve the purpose of configuring the ideal array of the flue gas matrix and do not have any influence on the accuracy of the measuring results.

> [ ] → Fuels → [OK].

Enabling fuels:

> Select the fuel → [OK].

- The fuel is enabled and the main menu is opened.

Setting coefficients:

1.Select the fuel → [Coeff.].

2. Select the coefficients: [Edit]. Possibly: > Enter the password: [Enter] → Enter password → [Next] →

[OK].

3. Set data → [OK].

4. Save changes: [Finished].

Setting set limits:

1.Select set limit → [Edit].

2.Set data → [OK].

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3. Save changes: [Finished].

6.1.5. Programs

Five measuring programs for different measurement types can be configured and enabled. The measuring programs serve the purpose of saving and representing measuring sequences. After the end of the measuring process the meas. views of a measuring program are automatically saved in a protocol.

Only one measuring program can be enabled in the instrument.

Calling up the function:

> [ ] → Programs → [OK].

Enabling / disabling a program:

> Select the program: [▲], [▼] → [Enable] or [Disable].

- When enabling a program: The program is enabled and the

measurement type matching the program is opened.

Configuring the program:

The measuring cycle takes 1s and cannot be changed. An enabled program cannot be configured.

1. Select the program: [▲], [▼] → [Edit].

2. Select parameters program name, measurement type, gas phase: [▲], [▼] → [Edit].

3. Set parameters or enter data: [▲], [▼] and partly [◄], [►] →

[OK].

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6.2. Measuring

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4. Save changes: [Finished].

6.2.1. Preparing for measurement

It is assumed that the contents of the chapter First steps (see First steps, page 23) are known.

6.2.1.1. Zeroing phases

Measuring the ambient air temperature (AT)

If no combustion air temperature probe is connected, the temperature measured by the thermocouple of the flue gas probe during the zeroing phase is used as the combustion air temperature. All dependent measurement parameters are calculated using this value. This method of measuring combustion air temperature is sufficient for systems dependent on ambient air. However, ensure that the flue gas probe is near the intake duct of the burner during the zeroing phase.

If a combustion air temperature probe is connected, the combustion air temperature is measured continuously via this probe.

Gas zeroing

When the instrument is switched on the measurement menu is opened and the gas sensors are zeroed.

testo 330-1 LL: The flue gas probe must be in the open air during the zeroing phase!

testo 330-2 LL: The flue gas probe can be in the flue gas duct even during the zeroing phase, if a separate VTsensor is plugged in.

Draft / pressure zeroing

The pressure sensors are zeroed when a pressure measuring function is called up.

testo 330-1 LL: The flue gas probe must be in the open air during the zeroing phase / the instrument must not be pressurized during zeroing!

testo 330-2 LL: The flue gas probe can be in the flue gas duct even during the zeroing phase, if a separate VTsensor is plugged in. The pressure socket of the instrument must be free (i.e. unpressurized, not closed).

6.2.1.2. Using the mo dular flue gas probe

Checking the thermocouple

The thermocouple of the flue gas probe must not lie against the probe cage.

> Check before use. Bend the thermocouple back if necessary.

Aligning the flue gas probe

The flue gas must be able to flow freely past the thermocouple. > Align the probe by turning it as required.

The tip of the probe must be in the hot spot of the flue gas flow.

> Align the flue gas probe in the flue gas duct so that the tip is in

the hot spot (area of the highest flue gas temperature).

6.2.1.3. Configuring the measurement view

Only those parameters and units which are enabled in the measurement view appear in the measurement view, the saved measurement protocols and the protocol printouts.

> Before performing measurements set up the measurement view

in such a way, that the required parameters and units are enabled, see Measurement view, page 33.

6.2.1.4. Setting locati on and fuel

Before carrying out measurements, the measurement location and the fuel must be correctly selected, see Folders / measurement

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places, page 29 and Fuels, page 41.

6.2.2. Flue gas Testing and Measuring

Calling up the function:

1. [ ] → Measurements → [OK] → Flue Gas → [OK].

2. Select the fuel → [OK].

Performing the measurement:

1. Start measurement: [ ].

If a separate measurement of CO undiluted has not yet been carried out, this value is calculated using the meas. views of the flue gas probe and is updated continuously.

If CO undiluted has already been measured separately, the value obtained is adopted.

- The meas. views are displayed.

2. Quit measurement: [

Options

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a record. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph.

> [Options] → Configure Graphic: The measurement

parameters to be represented (max. 4) can be displayed ( hidden (

) or

> [Options] → Flue Gas Matrix: The meas. views are displayed

as flue gas matrix, see below.

> [Options] → Number of Lines: Change the number of meas.

views per display page. > [Options] → Reset to Zero: The gas sensors are set to zero. > [Options] → Meas. View Display: (This function is not

available during a measurement): The meas. view display menu

is opened.

Show flue gas matrix

This function is only available if the measurement parameter CO has been enabled in the meas. view display.

Calling up the function:

✓ The flue gas function is opened.

> [Options] → Flue Gas Matrix:

Options

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a record. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph. > [Options] → Show Numerical Values: Data are displayed as

numerical values. > [Options] → System Type: (This function is not available

during a measurement) Set the system type to be able to

configure the ideal array (green) of the flue gas matrix, using

the limits pre-configured for each system type. > [Options] → Reset Graphic: The displayed graphical data are

deleted. > [Options] → Limits: (This function is not available during a

measurement) Enter limits to be able to configure the ideal

array (green) of the flue gas matrix. > [Options] → CO + O2 or CO + CO2: Choose which

measurement parameter should be assigned to the x-axis of the

display matrix (O2 or CO2).

> [Options] → Meas. View Display: (This function is not

available during a measurement) Open the mesurement view

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3.

6.2.3. Draft-Measurement

menu.

Calling up the function:

✓ A flue gas probe must be connected.

1. [

] → Measurements → [OK] → Draft → [OK].

Performing the measurement:

The pressure socket of the instrument must be free (i.e. unpressurized, not closed).

Do not measure for longer than 5 min, as the drift of the pressure sensor means that the meas. views could be outside the tolerance limits.

1. Start measurement: [ ].

- Draft zeroing.

2. Position the flue gas probe in the hot spot (area of the highest flue gas temperature). The display showing the maximum measured flue gas temperature (FT max) helps when positioning the probe.

- The reading is displayed.

3. Quit measurement [ ].

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph.

> [Options] → Configure Graphic: The measurement

parameters to be represented (max. 4) can be displayed ( hidden ( ).

> [Options] → Measurement View: (This function is not

available during a measurement): The measurement view menu

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4.

is opened.

) or

6.2.4. Micro pressure probe

The following measurements can be performed using the micro pressure probe (0638 0330):

• Ext-Draught

• Ext-Delta-P Single meas.

• Ext-Delta Program

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5.

See instruction manual for micro pressure probe.

6.2.5. CO undiluted (Air-Free (AF))

Calling up the function:

✓ A multi-hole probe (0554 5762) must be connected.

> [

] → Measurements → [OK] → CO undiluted → [OK].

Performing the measurement:

1. Start measurement: [

]

- The meas. view is displayed.

2. Quit measurement: [ ]

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

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form of a line graph.

6.2.6. Smoke No. / HCT (Heat Carrier Tempearture)

Calling up the function:

] → Measurements → [OK] → Smokenumber / HCT →

> [

[OK].

The parameters Smoke No. and Oil derivatives are only available for oil fuels.

Determining smoke tester no. / smoke nos. / oil derivative with the smoke pump and entering manually:

1. Select parameter → [Edit].

2. Enter data or values → [Next] or [OK].

Determining smoke tester no. / smoke nos. / oil derivative with the smoke tester testo 308 and transferring wireless:

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- The testo 308 must be data transfer mode (

lights up).

> [Options] → t308.

- The data recorded by the smoke tester are transferred to the testo 330.

Entering the heat carrier temperature:

> Heat carrier → [Edit] → Enter value → [OK].

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Reset values: The entered data are deleted.

6.2.7. Differential pressure

✓ The gas pressure set (0554 1203) must be connected.

Calling up the function:

> [

] → Measurements → [OK] → Differential Pressure →

[OK].

Performing the measurement:

WARNING

Dangerous mixture of gases

Danger of explosion.

> Make sure there are no leaks between the sampling point and

the measuring instrument.

> Do not smoke or use naked flames during measurement.

Do not measure for longer than 5 min, as the drift of the pressure sensor could have the effect that the meas. views are outside the tolerance limits.

1. Start measurement: [ ].

- Pressure zeroing.

2. Pressurize the system.

testo 330-2, Program active (see Programs page 42): The pressure socket of the instrument must be free (i.e. unpressurized, not closed) while a measurement program is running.

- The meas. view is displayed.

3. Quit measurement: [

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph.

> [Options] → Readings Display: (This function is not available

during a measurement): The measurement view menu is opened.

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6.2.8. Differential temperature

✓ The differential temperature set (0554 1204) must be

connected.

Calling up the function:

> [

] → Measurements → [OK] → Differential Temperature→

[OK].

Performing the measurement:

1. Start measurement: [

- The meas. views and the calculated differential temperature (T1 T2) are displayed.

2. Quit measurement: [

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph.

> [Options] → Readings Display: (This function is not available

during a measurement): The measurement view menu is

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opened.

6.2.9. O2 air

✓ An O2 dual wall clearance probe (0632 1260) must be

connected.

Calling up the function:

> [ ] → Measurements → [OK] → O2add→ [OK].

Performing the measurement:

1. Start measurement: [

- The meas. view is displayed.

2. Quit measurement: [

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

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form of a line graph.

6.2.10. Flowrate (GSFLW)

The function is only available if the chosen fuel is a gas. Calling up the function:

> [

] → Measurements → [OK] → Flowrate→ [OK].

Performing the measurement:

1. Start measurement: [

- The measuring duration is displayed.

2. When the adjusted flowrate is reached: [ ].

- The calculated flowrate and the gas burner capacity (in kW) are

displayed.

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Edit Gas Flow: Set the flowrate. > [Options] → Edit Unit: The unit for the flowrate can be

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changed (m3 > l or l > m3).

6.2.11. Oil flow (OilFLW)

The function is only available if the chosen fuel is an oil. Calling up the function:

> [ ] → Measurements → [OK] → Oil Flow → [OK].

Performing the measurement:

1. Select the parameters Oil Flow (of the oil nozzle) and Oil

Pressure (no effect on calculation): [▲], [▼] → [Edit].

2.Enter values. [▲], [▼] and partly [◄], [►]→ [OK].

- The calculated oil burner capacity (in kW) is displayed.

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Edit Unit: The unit for the oil flow can be changed

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(kg/h > gal/h or gal/h > kg/h).

6.2.12. CO ambient

✓ An ambient CO probe (recommended) or a flue gas probe must

be connected.

Cigarette smoke influences the measurement by more than 50 ppm. The breath of a smoker influences the measurement by about 5 ppm.

When using an ambient CO probe, note that: The direction of flow of the gas has an effect on the accuracy of measurement. Frontal flow onto the probe leads to higher meas. views. The best measurement results are achieved when the probe is moved gently backwards and forwards.

When using the ambient CO probe and the flue gas probe, note that: The probe must be in the open air (CO-free) during the zeroing phase!

Calling up the function:

> [ ] → Measurements → [OK] → CO Ambient → [OK].

Performing the measurement:

1. Start measurement: [

- The measurement starts and the meas. view is displayed graphically (trend display).

- An audible alarm signal is triggered when the alarm limit is reached.

2. Quit measurement: [

3. Confirm the message: [OK].

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → A-Thresh.: The alarm thresholds menu is opened.

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6.2.13. CO2 ambient

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✓ An ambient CO2 probe (0632 1240) must be connected.

In order to obtain correct meas. views, it is imperative to enter the prevailing abs. pressure. This can be entered directly (Pressure Absolute), or it is automatically calculated when entering Altitude and barometric pressure (Pressure Barom.).

Calling up the function:

> [ ] → Measurements → [OK] → CO2amb → [OK].

Performing the measurement:

1.Select parameter → [Edit].

2.Enter data. [▲], [▼] and partly [◄], [►]→ [OK].

3.Start measurement: [

4.Quit measurement: [

- The CO2amb is displayed.

Options:

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Show Graphic: The meas. views are displayed in

form of a line graph.

> [Options] → Alarm Limit: The alarm threshold menu is

opened.

> [Options] → Edit. Data for adjustable parameters can be

edited.

> [Options] → Measurement View: (This function is not

available during a measurement) The measurement view menu is opened.

6.2.14. Automatic stokers

With the help of the readout adapter for automatic stokers (0554 1206) status data and error messages can be read out of compatible automatic stokers, see also documentation on readout adapter. The range of data which can be read out depends on the type of the automatic stoker.

Calling up the function:

1. Connect the readout adapter to the instrument (PS2 interface) and to the automatic stoker (use adapter ring if necessary).

2. [ ] → Measurements → [OK] → Automatic Stoker → [OK].

- The data are read from the automatic stoker. Depending on the automatic stoker, the data are updated at the latest every 30 s.

The values are saved in a measuring protocol or transferred to a pocket PC / PC, together with the meas. views of a flue gas measurement.

Reading out current status data:

The current data are displayed after a connection has been set up to the automatic stoker. The following data are displayed with the help of symbols:

Component Status ON Status OFF

Air controller

Motor

Valve 1

Valve 2

Flame

Ignition

Oil prewarmer

Options

> [Options] → Clipboard: Data are saved to the clipboard: > [Options] → Save: The meas. views are saved in a protocol. > [Options] → Adapter Information: Type and version of

readout adapter are displayed.

> [Options] → Identification: Information about manufacturer

and type of automatic stoker

> [Options] → Statistics: Display of failure statistics.

Automatic stokers are equipped with a circular buffer memory: Error messages are overwritten when the error log is full. The fault that has occurred last is at position 1 in the

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error list.

> [Options] → Fault: Display of faults.

6.2.15. Gas pipe tests (GaSP)

Calling up the function:

> [ ] → Measurements → [OK] → Gas Pipe Tests → [OK].

6.2.15.1. Leakage rate test

Leakproof test on gas pipes acc. to DVGW-TRGI 2008 worksheet G600

The leakproof test (using air or inert gas, e.g. CO2 or N2) is used for acceptance testing of newly routed or remedied pipes. The test is performed at the pipe, including the fittings, without gas installations and corresponding control and safety equipment. For this test the line must be pressurized with 150 mbar, whereby this pressure must remain constant for 10 minutes.

> Insert the connector plug of the pressure test kit (0554 1213)

onto the flue gas socket and lock by slightly turning it clockwise (bayonet lock).

Performing the measurement:

✓ The pressure socket of the instrument must be free (i.e.

unpressurized, not closed).

1. Leakage Rate Test → [OK]. (for 330-2G)

- Pressure zeroing.

2. Select parameter: [▲], [▼] → [Edit].

3. Set parameters or enter data: [▲], [▼] and partly [◄], [►] →

[OK].

4. Pressurize the system.

5. Start measurement: [

- The stability time will run. After this the measurement phase starts automatically.

> End stability time and measurement early: [Next].

- The readings are displayed when measurement has been completed.

6.2.15.2. Main test (for 330-2G)

• Follow DVGW-TRGI 2008, worksheet G624.

• Pressure Absolute (parameter of measurement place) must strictly be entered to obtain correct meas. views. If this is unknown it is recommended to use the value 966hPa (corresponds with 1013 hPa barometric, altitude 400m) To enter the values:

> [

] → Measurements → [OK] → Gas Pipe Tests → [OK] → [Main Test] → [Fold./Meas.] > [Options] → Edit Measurement Site:

> Insert the connector plug of the pressure test kit (0554 1213)

onto the flue gas socket and lock by slightly turning it clockwise (bayonet lock).

Performing the measurement:

✓ The pressure socket of the instrument must be free (i.e.

unpressurized, not closed).

1. Main Test → [OK].

2. Select parameter: [▲], [▼] → [Edit].

3. Set parameters or enter data: [▲], [▼] and partly [◄], [►] →

[OK].

Three circular diameters and three pipe lengths can be entered, which are then used to calculate three partial volumes. The pipe volume is calculated by adding these three partial volumes.

4. [measurement].

- Pressure zeroing.

5. Pressurize the system.

6. Start measurement: [

- The stability time will run. After this the measuring phase starts automatically.

> End stability time and measurement early: [Next].

- The readings and Result Let By Test are displayed when measurement has been completed.

7. [Edit] → Select test result: [▲], [▼] → [OK].

6.2.15.3. Pretest

> Insert the connector plug of the pressure test kit (0554 1213)

onto the flue gas socket and lock by slightly turning it clockwise (bayonet lock).

Performing the measurement:

✓ The pressure socket of the instrument must be free (i.e.

unpressurized, not closed).

1. Pretest → [OK].

- Pressure zeroing.

2. Select parameter: [▲], [▼] → [Edit].

3. Set parameters or enter data: [▲], [▼] and partly [◄], [►]→

[OK].

4. Pressurize the system.

5. Start measurement: [ ].

- The stability time will run. After this the measuring phase starts automatically.

> End stability time and measurement early: [Next].

- The readings and Result Pretest are displayed when measurement has been completed.

6. [Edit] → Select test result: [▲], [▼] → [OK].

6.2.15.4. Leak check

In gas leak detection no measurement is made, but a gas detection is performed.

✓ A gas leak probe (0632 3330) must be connected.

Calling up the function: > Leak Detection→ [OK].

Performing the detection:

> Set the gas type to be detected and perform gas leak testing by

1.Start detection: [

- The gas concentration is displayed, if it exceeds the alarm limit

Options:

> [Options] → Show Graphic: The meas. views are displayed in

> [Options] → Alarm Limit: (This function is not available during

> [Options] → Alarm Signal: (This function is not available

> [Options] → Zeroing Probe: Perform zeroing.

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2. End detection: [ ].

You must also refer to the documentation that comes with the gas leak probe.

following the instructions described in the documentation of the gas leak probe.

an alarm signal will sound.

form of a line graph.

a measurement) Adjust alarm thresholds.

during a measurement) Disable/enable alarm signal.

6.3. Transferring data

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6.3.1. Protocol printer

To be able to transmit data via infrared or Bluetooth interface to a Testo protocol printer, the printer to be used must have been enabled, see Printer, page 36.

Printing out data takes place via [Print] oder [ only available if a printout is possible.

]. The function is

6.3.2. PC / Pocket PC

Data transfer to a PC can take place via USB, IrDA or Bluetooth®. Data transfer to a Pocket PC can take place via IrDA or Bluetooth You must also refer to the documentation that comes with the

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software.

7 Maintaining the product

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7.1. Cleaning the measuring instrument

> If the housing of the measuring instrument is dirty, clean it with

a damp cloth. Do not use any aggressive cleaning agents or solvents! Mild household cleaning agents and soap suds may

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be used.

7.2. Replacing sensors

A slot bridge (0192 1552) must be inserted in slots which are not equipped with a sensor. Used sensors must be disposed of as hazardous waste!

✓ The instrument must be switched off.

1. Place the measuring instrument on its front.

2. Remove the service cover: Take hold of it at the markings (arrows) using the index finger and thumb, press slightly, fold up and remove.

3. Pull hose connections from the faulty sensor / bridge.

4. Remove the faulty sensor / bridge from the slot.

> For NO-sensor: Remove the auxiliary circuit board.

Do not remove the auxiliary circuit board for the NOsensor until immediately before installation. Do not leave the sensor without auxiliary circuit board for longer than 15 min.

5. Install new sensor / new bridge in the slot.

6. Plug the hose connections on sensor / bridge.

7. Attach the service cover and engage it in place.

After replacing an O2 sensor, wait for an equalization period of 60 min to elapse before using the instrument again.

When retrofitting a sensor the associated measurement parameter and unit must be enabled, see Measurement view, page 33.

7.3. Recalibrating / adjusting sensors

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See Sensor settings, page 39.

7.4. Replacing additional filter

The additional filter provides added protection should problems occur with the particle filter in the flue gas probe. The additional filter is very rarely contaminated if the measuring instrument is used normally.

> Check the additional filter (visually) periodically for

contamination and replace it if necessary.

1. Place the measuring instrument on its front.

2. Remove the service cover: Take hold of it at the markings

(arrows) using the index finger and thumb, press slightly, fold up and remove.

3. Loosen the additional filter from the hose connection. 4 Plug the new filter (0133 0010) into the hose connection.

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5. Attach the service cover and engage it in place.

7.5. Cleaning the modular flue gas probe

✓ Disconnect the flue gas probe from the measuring instrument

prior to cleaning.

1. Release the probe catch by pressing the key on the probe handle and remove the probe module.

2. Blow compressed air through the flue gas ducts in probe module and probe handle (see illustration). Do not use a brush!

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3. Fit a new probe module on the handle and engage in place.

7.6. Replacing the probe module

✓ Disconnect the flue gas probe from the measuring instrument

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prior to cleaning.

1. Press the key on the top of the probe handle and remove the probe module.

2. Plug in the new probe module and engage it in place.

7.7. Changing the thermocouple

1. Release the probe catch by pressing the key on the probe

handle and remove the probe module.

2. Remove the thermocouple plug-in head from the socket using a

screwdriver and pull the thermocouple out of the probe shaft.

3. Keep inserting the new thermocouple into the probe shaft until

the connection head clicks into place.

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4. Fit a new probe module on the handle and engage in place.

7.8. Condensate container

The fill level of the condensate trap can be read from the markings on the condensate trap. A warning message ( , red flashing light)

is displayed if the fill level in the condensate trap reaches 90 %. The fill level of the condensate trap can be read from the markings.

Draining the condensate trap

The condensate consists of a weak mix of acids. Avoid skin contact. Make sure that the condensate does not run over the housing.

CAUTION

Condensate entering the gas path. Damage to sensors and flue gas pump! > Do not empty the condensate trap while the flue gas pump is in

operation.

1. Unlock the condensate trap and pull it vertically off the meas. box.

2. Open the condensate outlet on the condensate trap: Pull out approx. 5 mm against the stop.

3. Let the condensate run out into a sink.

4. Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet.

The condensate outlet must be completely closed (marking), otherwise measuring errors could be caused by

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infiltrated air.

7.9. Checking / replacing the particle filter

Checking the particle filter:

Check the particle filter of the modular flue gas probe periodically

for contamination: check visually by looking through the window of the filter chamber.

Replace the filter if there are signs of contamination.

Replacing the particle filter:

The filter chamber may contain condensate.

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1. Open the filter chamber: Turn gently anti-clockwise.

2. Remove the filter plate and replace it with a new one

(0554 3385).

3. Attach the filter chamber and lock it Turn gently clockwise.

8 Tips and assistance

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8.1. Questions and answers

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Question Possible causes / solution

Rech. batt. low > Switch to mains operation. Measuring instrument

switches automatically off or cannot be switch on

Displayed rech. batt capacity seems to be faulty

Batteries / rech. batts empty. > Charge rech. batts or switch to

mains operation.

Rech. batt. was repeatedly not fully discharged/charged.

> Discharge rech. batt. (until

measuring instrument switches off automatically) and then charge fully.

Error message: Pump flow too high

Gas outlet blocked > Make sure that the gas outlet is

clear.

Error message: Sensor protection active

The shutdown limit of the CO sensor was exceeded.

> Remove the probe from the stack.

Error message: Printing

not possible

• With printer 0554 0543: Bluetooth interface not enabled.

• Wrong printer enabled.

• Printer switched off.

• Printer outside wireless transmission range.

> Enable Bluetooth interface, see

Bluetooth®, page 37.

> Enable printer used, see Printer,

page 36.

• Switch on printer.

> Move printer within wireless

transmission range.

If we could not answer your question, please contact your dealer or Testo Customer Service. Contact data see back of this document or website www.testo.com/service-contact.

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8.2. Accessories and spare parts

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Printer

Description Article no.

Infrared high-speed printer 0554 0549 Bluetooth® printer, incl. rech. batt. and charging

0554 0553

adapter Spare thermal paper for printer (6 rolls) 0554 0568

Modular flue gas probes

Description Article no.

Modular flue gas probe 180 mm, 500 °C,

0600 9760

thermocouple 0.5 mm, probe shaft diameter: 8 mm Modular flue gas probe 300 mm, 500 °C,

0600 9761

thermocouple 0.5 mm, probe shaft diameter: 8 mm Modular flue gas probe 180 mm, 500 °C,

0600 9762

thermocouple 0.5 mm, probe shaft diameter: 6 mm Modular flue gas probe 300 mm, 500 °C,

0600 9763

thermocouple 0.5 mm, probe shaft diameter: 6 mm Flexible flue gas probe, length 330 mm, Tmax.

0600 9764 180 °C, short-term 200 °C, bending radius max. 90° for measurements at difficult to access locations

Probe modules / accessories for modular flue gas probes

Description Article no.

Probe shaft module 180 mm, 500 °C, thermocouple

0554 9760

0.5 mm, probe shaft diameter: 8mm Probe shaft module 300 mm, 500 °C, thermocouple

0554 9761

0.5 mm, probe shaft diameter: 8mm Probe shaft module 180 mm, 500 °C, thermocouple

0554 9762

0.5 mm, probe shaft diameter: 6mm Probe shaft module 300 mm, 500 °C, thermocouple

0554 9763

0.5 mm, probe shaft diameter: 6 mm Probe shaft module 300 mm, 1000 °C,

0554 8764 thermocouple 1.0 mm, probe shaft diameter: 6 mm

Description Article no.

Probe shaft module 700 mm, 1,000 °C,

0554 8765

thermocouple 1.0 mm, probe shaft diameter: 6 mm Spare thermocouple for module 0554 9760,

0430 9760

0554 9762 Spare thermocouple for module 0554 9761,

0430 9761

0554 9763 Spare thermocouple for module 0554 8764 0430 8764 Spare thermocouple for module 0554 8765 0430 8765 Cone, 8mm, steel 0554 3330 Cone, 6mm, steel 0554 3329 Multi-hole probe shaft, length 300 mm, Ø 8 mm, for

0554 5762

CO averaging Multi-hole probe shaft, length 180 mm, Ø 8 mm, for

0554 5763

CO averaging Flexible probe shaft module 0554 9764 Hose extension 2.8 m, extension line probe -

0554 1202

instrument Particle filter, 10 pcs. 0554 3385

Temperature sensor

Description Article no.

Ambient air temperature (AT) probe, 300 mm 0600 9791 Ambient air temperature (AT) probe, 190 mm 0600 9787 Ambient air temperature (AT) probe, 60 mm 0600 9797 Pipe wrap probes 0600 4593 Surface probe (angled) 0604 0994 Fast reaction surface sensor 0604 0194 Miniature ambient air sensor 0600 3692

Other probes / sensors

Description Article no.

O2 annular gap probe 0632 1260 Gas leak probe 0632 3330

Description Article no.

Ambient CO probe 0632 3331 CO2 ambient probe (without connecting cable) 0632 1240 Connecting cable for CO2 ambient probe, 1.5 m 0430 0143 Gas pressure set: Draft path adapter, silicone hose

0554 1203 4 mm / 6 mm, reducing cones

Differential temperature set, 2 pipe wrap probes,

0554 1204 adapter

Smoke tester inc. oil, soot plates, for measuring soot

0554 0307 in flue gas

Retrofit sensors

Description Article no.

NO retrofit 0554 2151 COlow retrofit 0554 2103

Spare sensors

Description Article no.

O2 sensor 0393 0002 O2 sensor 0393 0051 O2 sensor H2 compensated 0393 0101 COlow sensor 0393 0103 NO sensor 0393 0151

Cases

Basic system case with double floor for instrument,

0516 3331 probes and other accessories

Basic system case for instrument, probes and

0516 3330 accessories

System case with tool pouch without contents, click-

0516 0329 fastened to basic system case

Universal system case without compartments, click-

0516 0331 fastened to basic system case

Instrument case (leather) with compartments for

0516 0303 instruments and accessories

Other accessories

Description Article no.

Power supply unit 0554 1096 Charger with spare rechargeable battery 0554 1103 Spare rechargeable battery 0515 0107 Readout adapter for automatic furnaces 0554 1206 Connecting cable instrument / PC 0449 0047 Easyheat (PC configuration software) 0554 3332 Full version of Easyheat and Easyheat mobile (PC

0554 1210 configuration software and software for Windows handheld PCs)

Upgrade Easyheat mobile (software for Windows

0554 1211 handheld PCs)

Additional filter 0133 0010 Draft set 0554 3150 Fine pressure probe 0638 0330 Set of capillary hoses 0554 1215 Adhesive kits (x50) for printing out, paper barcode

0554 0116 labels etc.

Instrument cleaner (100 ml) 0554 1207 Pressure test set for gas line testing 0554 1213 Straight Pitot tube 0635 2050 ISO Calibration Certificate Flue Gas 0520 0003

For a complete list of all accessories and spare parts, please refer to the product catalogs and brochures or look up our website

Pos: 92 /TD/Tipps und Hilfe/testo 330 Instandhaltung Update Firmware @ 6\mod_1279 805277750_7011.doc @ 67295 @

www.testo.com

8.3. Updating the instrument software

Under www.testo.com/download-center you can download the current instrument software (Firmware) for testo 330 (registration required).

> Unplug the mains unit and switch off the testo 330.

1. Hold [▲] depressed.

2. Plug in the mains unit, keep [▲] depressed.

- The display shows Firmware update along the bottom edge.

3. Release [▲] .

4. Insert the connecting cable (0449 0047) into the USB-port on the instrument, then connect it to the PC.

- Your PC recognizes the testo 330 as a removable medium.

5. Copy the new file (ap330rel.bin) to the detected removable medium.

- In the display the status bar progresses from left to right. This process may take a few minutes.

6. Disconnect the connecting cable from the testo 330.

- After updating of the instrument software (Firmware) has been completed the system will automatically reboot and is ready for

=== Ende der Liste für Textmarke Inhalt ===

use.

0970 3319 en-US 02 V01 en-US_US

Testo 330-1G LL Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual