Testo 330-1G LL Operating Manual

testo 330 · Flue gas analyzer

Instruction manual

0970 3319 en-US 02 V01 en-US_US 2

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1 Contents

1 Contents ...................................................................................................3

2 Safety and the environment....................................................................6

2.1. About this manual............................................................................6

2.2. Ensure safety...................................................................................7

2.3. Protecting the environment..............................................................8

3 Specifications ..........................................................................................9

3.1. Use ..................................................................................................9

3.2. Technical data .................................................................................9

3.2.1. Examinations and licenses...............................................................................9

3.2.2. Bluetooth® module (option) ............................................................................10

3.2.3. Declaration of Conformity ..............................................................................11

3.2.4. Measuring ranges and resolution................................................................... 12

3.2.5. Accuracy and response time..........................................................................13

3.2.6. Other device data ..........................................................................................14

4 Product description...............................................................................16

4.1. Measuring instrument ....................................................................16

4.1.1. Overview........................................................................................................16

4.1.2. Keypad ..........................................................................................................17

4.1.3. Display........................................................................................................... 18

4.1.4. Device connections........................................................................................19

4.1.5. Interfaces....................................................................................................... 19

4.1.6. Components ..................................................................................................20

4.1.7. Carrying strap (0440 0581)............................................................................21

4.2. Modular flue gas probe..................................................................22

5 First steps ..............................................................................................23

5.1. Commissioning ..............................................................................23

5.2. Getting to know the product...........................................................23

5.2.1. Mains unit / rech. batt.....................................................................................23

5.2.1.1. Changing the rech. batt. ..................................................................23

5.2.1.2. Charging the rech. batt. ...................................................................24

5.2.1.3. Mains operation ...............................................................................24

5.2.2. Connecting probes / sensors .........................................................................24

5.2.3. Switching on ..................................................................................................25

5.2.4. Calling up a function ......................................................................................26

5.2.5. Entering data .................................................................................................26

5.2.6. Printing / saving data .....................................................................................27

5.2.7. Remembering data (clipboard) ......................................................................28

5.2.8. Confirming an error message ........................................................................28

5.2.9. Switching off ..................................................................................................29

5.3. Folders / measurement places...................................................... 29

5.4. Protocols....................................................................................... 30

5.5. Instrument diagnosis..................................................................... 31

6 Using the product .................................................................................33

6.1. Changing preferences......................Error! Bookmark not defined.

6.1.1. Assigning the right function key .....................................................................33

6.1.2. Device settings ..............................................................................................33

6.1.2.1. Measurement view ..........................................................................33

6.1.2.2. Alarm thresholds ............................................................................. 35

6.1.2.3. Units ................................................................................................35

6.1.2.4. Date / time .......................................................................................36

6.1.2.5. Energy management .......................................................................36

6.1.2.6. Display brightness ...........................................................................36

6.1.2.7. Printer ............................................................................................. 36

6.1.2.8. Bluetooth®....................................................................................... 37

6.1.2.9. Language ........................................................................................37

6.1.2.10. Country version ...............................................................................38

6.1.2.11. Password protection........................................................................ 38

6.1.3. Sensor settings.............................................................................................. 39

6.1.3.1. NO2 addition....................................................................................39

6.1.3.2. O2 reference.................................................................................... 39

6.1.3.3. Sensor protection ............................................................................40

6.1.3.4. Recalibration / adjustment ...............................................................40

6.1.4. Fuels.............................................................................................................. 41

6.1.5. Programs....................................................................................................... 42

6.2. Measuring ..................................................................................... 43

6.2.1. Preparing for measurement ...........................................................................43

6.2.1.1. Zeroing phases................................................................................ 43

6.2.1.2. Using the modular flue gas probe ....................................................44

6.2.1.3. Configuring the measurement view .................................................45

6.2.1.4. Setting location and fuel ..................................................................45

6.2.2. Flue gas Testing and Measuring ................................................................45

6.2.3. Draft-Measurement........................................................................................ 47

6.2.4. Micro pressure probe..................................................................................... 48

6.2.5. CO undiluted (Air-Free (AF))..........................................................................48

6.2.6. Smoke No. / HCT (Heat Carrier Temperature)............................................... 49

6.2.7. Differential pressure.......................................................................................50

6.2.8. Differential temperature .................................................................................51

6.2.9. O2 air............................................................................................................. 51

6.2.10. Flowrate.........................................................................................................52

6.2.11. Oil flow...........................................................................................................52

6.2.12. CO ambient....................................................................................................53

6.2.13. CO2 ambient..................................................................................................54

6.2.14. Automatic stokers..........................................................................................55

6.2.15. Gas pipe tests................................................................................................56

6.2.15.1. Leakage rate test.............................................................................56

6.2.15.2. Main test..........................................................................................57

6.2.15.3. Pretest............................................................................................. 58

6.2.15.4. Leak detection.................................................................................59

6.3. Transferring data ...........................................................................59

6.3.1. Protocol printer ..............................................................................................59

6.3.2. PC / Pocket PC..............................................................................................60

7 Maintaining the product........................................................................61

7.1. Cleaning the measuring instrument ...............................................61

7.2. Replacing sensors .........................................................................61

7.3. Recalibrating / adjusting sensors...................................................62

7.4. Replacing additional filter...............................................................62

7.5. Cleaning the modular flue gas probe.............................................63

7.6. Replacing the probe module..........................................................63

7.7. Changing the thermocouple...........................................................64

7.8. Condensate container ...................................................................64

7.9. Checking / replacing the particle filter............................................65

8 Tips and assistance...............................................................................67

8.1. Questions and answers .................................................................67

8.2. Accessories and spare parts .........................................................68

8.3. Updating the instrument software..................................................72

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2 Safety and the environment

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2.1. About this manual

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This manual describes the products testo 330-1 LL and testo 330-

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2 LL Graphic Series with the device settings for the US.

Use

> Please read this manual carefully and familiarize yourself with

the product before putting it to use. Pay attention to the safety instructions and warnings in order to prevent injuries and damage to the products.

> Keep this document to hand so that you can refer to it when

necessary.

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> Hand this documentation on to any new users of the product.

Symbols and writing standards

Representation Explanation

Warning advice, risk level according to the signal word:

Warning! Serious physical injury may occur. Caution! Minor physical injury or damage to

the equipment may occur. > Apply the specified precautionary

measures.

Information: Basic or further information.

testo 330-1 LL

The description only applies for the specified instrument model testo 330-1 LL or testo 330-2 LL.

1. ...

2. ...

Action: several steps, the sequence must be followed.

> ... Action: one step or optional step.

- ... Result of an action.

Menu Elements of equipment, equipment display or

program interface.

Representation Explanation

[OK] Control keys on equipment or control buttons

in program interface. ... | ... Functions / paths within a menu. “...” Example entries

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2.2. Ensure safety

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> Only operate the product properly, for its intended purpose and

within the parameters specified in the technical data. Do not

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use any force.

> Do not operate the instrument if there are signs of damage at

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the housing, power supply or feed lines.

> Do not perform contact measurements on uninsulated, live

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components.

> Do not store the product together with solvents. Do not use any

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desiccants.

> Carry out only the maintenance and repair work on this

instrument that is described in the documentation. Follow the prescribed steps exactly. Use only original spare parts from

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Testo.

> Any further or additional work must only be carried out by

authorized personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring

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instrument after repair and for the validity of certifications.

> Operate the instrument only in closed, dry rooms and protect it

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against rain and moisture.

> Temperature data on probes/sensors only refer to the

measuring range of the sensor technology. Do not expose handles and supply lines to temperatures in excess of 70 °C (158 °F), if these have not be specially approved for higher

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temperatures.

> The objects to be measured or the measurement environment

may also pose risks: Note the safety regulations valid in your

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area when performing the measurements.

For products with Bluetooth® (optional)

Changes or modifications that have been made without the explicit consent of the responsible approval authority, may cause the retraction of the type approval.

Data transfer may be disturbed by equipment that uses the same ISM-band, e.g. WLAN, microwave ovens, ZigBee.

The use of radio communication links is not permitted in airplanes and hospitals, among others. For this reason the following points must be ensured before entering:

> Switch off the device: > Isolate the device from any external power sources (mains

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2.3. Protecting the environment

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cable, external rechargeable batteries, ...).

> Dispose of faulty rechargeable batteries/spent batteries in

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accordance with the valid legal specifications.

> At the end of its useful life, send the product to the separate

collection for electric and electronic devices (observe local

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regulations) or return the product to Testo for disposal.

3 Specifications

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3.1. Use

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The testo 330 LL Graphic is a handheld measuring instrument for the professional flue gas analysis of furnace systems:

• Small furnaces (burning oil, gas, wood, coal)

• Low-temperature and condensing boilers

• Gas water heaters These systems can be adjusted using the testo 330 LL Graphic and

checked for compliance with the applicable limit values. The following tasks can also be carried out with the testo 330 LL

Graphic:

• Regulating the O2-, CO- and CO2-, NO-, NOx- data in furnace

systems for the purpose of ensuring optimal operation.

• Draft measurement.

• Measuring and regulating the gas flow pressure in gas water

heaters.

• Measuring and optimizing the flow and return temperatures of

heating systems.

• CO and CO2 environment measurement.

• Detection of CH5 (methane) and C3H8 (propane). testo 330 must not be used:

• as a safety (alarm) instrument

option may only be operated in countries in which it

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The Bluetooth is type approved and can only be installed in the initial purchase.

3.2. Technical data

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3.2.1. Examinations and licenses

As declared in the certificate of conformity, this product complies with Directive 2004/108/EC.

3.2.2. Bluetooth® module (option)

• Bluetooth® type: BlueGiga WT12

• Bluetooth

Certification

Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT), Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cyprus (CY).

Iceland, Liechtenstein, Norway and Switzerland. Turkey, El Salvador, Ecuador

Information of the FCC (Federal Communications Commission)

This device fulfills part 15 of the FCC-guidelines. Commissioning is subject to the two following conditions: (1) This device must not generate any dangerous interferences and (2) this device must be able to receive interferences, even if these could have undesired effects on operation.

Changes The FCC demands that the user is to be informed that with any

changes and modifications to the device, which have not been explicitly approved by testo AG, the right of the user to use this device will become null and void.

product note: WT12

identification: B011198

company: 10274

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3.2.3. Declaration of Conformity

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3.2.4. Measuring ranges and resolution

Parameter Measuring range Resolution

O2 0...21 Vol.% 0.1 vol.% CO 0...4000 ppm 1 ppm CO, H2-comp. COlow 0...500 ppm 0.1 ppm CO amb

through flue gas probe

CO amb with probe 0632 3331

NO 0...3000 ppm 1 ppm Draft -9.99...40 hPa ∆P 0...300 hPa 0.04" H2O Temperature -40...1200 °C 0.1 °F (-40.0...1832 °F)

Efficiency net 0...120 % 0.1 % Flue gas loss 0...99.9 % 0.1 % CO2a with probe

0632 1240

Gas leak testing with probe 0632 3330

0...8000 ppm 1 ppm

0...2000 ppm 1 ppm

0...500 ppm 1 ppm

0...1 vol.

0...10000 ppm

0...10000 ppm CH5 / C3H8

0.004" H

1 °F (remainder)

above the sensor protection threshold: Resolution 500 ppm (up to

max. 30000 ppm)

3.2.5. Accuracy and response time

Parameter Accuracy

O2 ±0.2 vol.% < 20 s (t90) CO ±20 ppm (0...400 ppm)

±5 % of mv (401...1000 ppm) ±10 % of mv (1001...4000 ppm)

CO, H2-comp.

COlow ±2 ppm (0…39.9 ppm)

CO amb through flue gas probe

CO amb with 0632 3331

NO ±5 ppm (0...100 ppm)

Draft4

∆P ± 0.2" H2O (0.0...20.11" H2O)

±10 ppm or ±10 % of mv (0...200 ppm)

±20 ppm or ±5 % of mv (201...2000 ppm)

±10 % of mv (2001...8000 ppm)

±5 % of mv (remainder) ±10 ppm (0...100 ppm) ±10 % of mv (101….2000 ppm) ±5 ppm (0...100 ppm) ±5 % of mv ( >101 ppm)

±5 % of mv (101….2000 ppm) ±10 % of mv (2001...3000 ppm) ±0.02 ppm or ±5 % of mv

(-0.50...0.60 hPa) ± 0.01" H

O (0.24...1.20" H2O)

±1.5 % of mv(1.10...16.05" H

±1 % of mv (20.1...40.0" H2O) ±1.5 % of mv (rest of range)

Response time

< 60 s (t90)

< 40 s (t90)

< 35 s (t90)

approx. 35 s (t90)

< 30 s (t90)

higher data is valid

at 10...30 °C, outside this range additionally ±0.2 % of mv / °C

with fine draft measurement option: Measuring range 0...100,0 Pa, resolution

0.1 Pa

Parameter Accuracy

Temperature ± 32.9 °F (0.0...212.0 °F)

±0.5 % of mv (rest of range) Efficiency net - Flue gas loss - CO2a, through 0632 1240

±50 ppm + 2 % of mv

(0...5000 ppm)

±100 ppm + 3% of mv

(5001...10000 ppm) Gas leak testing

- < 2 s (t90)

with 0632 3330

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3.2.6. Other device data

Flue gas analyzer

Characteristic Data

Storage / and transport temperature

Operating temperature

Power supply

Protection class IP40 Weight 600 g (without rech. batt.) Dimensions 270 x 90 x 65 mm Memory 500,000 meas. views Display Graphic color display, 240 x 320 pixels Gas leak testing

probe

Storage temperature rech. batt.

Rech. batt. charge time

Response time

probe dependent

approx. 35 s (t90)

-20...122 °F

23...113 °F

Rech. batt: 3.7 V / 2.6 Ah Power unit: 6 V/1.2 A

visual indication (LED) audible indication by buzzer ±0...95 °F

approx. 5-6 h

Characteristic Data

Rech. batt.

6 h (pump on, 68 °F ambient temperature)

operation time Bluetooth® (option) Range < 10 m Warranty Measuring instrument: 48 months

LL-sensors O2, CO: 48 months, Other sensors: 24 months Flue gas probe: 48 months Thermocouple: 12 months Rech. batt: 12 months

Terms of warranty

Terms of warranty: see website www.testo.com/warranty

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4 Product description

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4.1. Measuring instrument

4.1.1. Overview

1 Switch on/off 2 Interfaces: USB, PS2, infrared

CAUTION

Risk of injury from infrared beam!

> Do not direct infrared beam at human eyes!

3 Condensate trap (on rear) 4 Fixing eyelets for carrying strap (left and right) 5 Display 6 Magnetic holders (on rear)

CAUTION

Damage to other equipment caused by strong magnets! > Keep a safe distance from products which could be damaged

by magnets (e.g. monitors, computers, pacemakers, credit cards).

7 Keypad 8 Service cover (on rear) 9 Gas outlet 10 Unit connections: flue gas probe, sensor, pressure probe, mains

4.1.2. Keypad

unit

Key Functions

[ ]

[OK]

Example

[▲] [▼] [esc]

[ ] [ i ]

[ ]

Switch measuring instrument on / off

Function key (orange, 3x), relevant function is shown in the display

Scroll up, increase data Scroll down, reduce data Back, cancel function Open main menu

Open instrument diagnosis menu Transmit data to the Testo protocol printer.

4.1.3. Display

1 Status bar (dark gray background):

• Warning symbol

(only if there is an Error Service, display of Error Services in instrument diagnosis menu), otherwise: Instrument designation.

• Symbol

(only if data are stored in the temporary

memory).

• Display of date and time.

• Indication of Bluetooth

status, power supply and remaining

capacity of the rech.batt.:

Icon Feature

blue symbol = Bluetooth gray symbol = Bluetooth

Rech. batt. operation

on, off

Indication of remaining capacity of the rech. batt. by color and filling degree of the battery symbol (green = 5-100 %, red = < 5 %)

Mains operation Indication of remaining capacity of rech. batt: see

above

2 Info field of register tabs: Indication of selected folders /

measurement place, chosen fuel, chosen measurement type

3 Selection field for functions (chosen function appears against a

white background, unavailable functions are identified by gray characters) or display of meas. views.

4 Function display for function keys.

4.1.4. Device connections

1 Probe socket 2 Flue gas socket 3 Mains unit socket 4 Pressure socket

4.1.5. Interfaces

1 USB interface 2 PS2-interface 3 Infrared interface (IrDA) 4 Bluetooth interface (option)

4.1.6. Components

1 Rech. batt. 2 Measuring gas pump 3 Slot for CO-sensor or COlow-sensor 4 Slot O2-sensor 5 Slot NO-sensor 6 Additional filter

4.1.7. Carrying strap (0440 0581)

To secure the carrying strap: > Remove the sealing caps from the sides of the housing.

Fix the sealing caps on the inside of the service cover:

1. Place the measuring instrument on its front.

2. Pick the service cover up at the markings (arrows) using your index finger and thumb and press gently to release the lock.

3. Fold up the service cover and remove it.

4. Secure the sealing caps in the two holders on the inside of the service cover (1).

5. Attach the service cover and engage it in place.

> Engage the carrying strap clip in the fixing eyelets on the sides

of the device. Note the guide groove, the strap must point "down" (2).

4.2. Modular flue gas probe

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1 Removable filter chamber with window and particle filter 2 Probe handle 3 Connecting cable 4 Connector plug for measuring instrument 5 Probe module lock release 6 Probe module

5 First steps

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5.1. Commissioning

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The measuring instrument is supplied with a rech. batt. already

installed.

> Charge the rech. batt. fully before using the measuring

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5.2. Getting to know the product

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instrument, see Charging the rech. batt. page 24.

5.2.1. Mains unit / rech. batt.

If the mains unit is connected, the measuring instrument is

5.2.1.1. Changing the rech. batt.

automatically powered from the unit.

✓ The measuring instrument must not be connected to a mains

socket via the mains unit. The instrument must be switched off.

Change the rech. batt. within 5 minutes so that device settings (e.g. date / time) are not lost.

1. Place the measuring instrument on its front.

2. Remove the service cover: Take hold of it at the markings (arrows) using the index finger and thumb, press slightly, fold up and remove.

3. Open the battery lock: Press the gray key and push in direction of arrow.

4. Remove the battery and insert a new rech. batt. Only use the Testo rech. batt. 0515 0107!

5. Close the battery lock: Press the gray key and push against direction of arrow until the rech. batt. engages.

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