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320 LX
Instruction Manual
73 pgs1.56 Mb0

TESTO 320 LX Instruction Manual

testo 320 · Flue gas analyzer testo 320 LX · Flue gas analyzer
Instruction manual
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1 Contents
1 Contents
1 Contents ................................................................................................... 3
2 Safety and the environment .................................................................... 6
2.1. About this document ........................................................................ 6
2.2. Ensure safety................................................................................... 7
2.3. Protecting the environment .............................................................. 8
3 Specifications .......................................................................................... 9
3.1. Use .................................................................................................. 9
3.2. Technical data ................................................................................. 9
3.2.1. Examinations ....................................................................................................... 9
3.2.2. Bluetooth® module (option) ...............................................................................10
3.2.3. Licenses ............................................................................................................10
3.2.4. Declaration of Conformity .................................................................................13
3.2.5. Measurement ranges and resolution ................................................................14
3.2.6. Accuracy and response time ............................................................................14
3.2.7. Other instrument data .......................................................................................16
4 Product description ............................................................................... 17
4.1. Case 0516 3300 (accessory) ......................................................... 17
4.1.1. Bottom level view ..............................................................................................17
4.1.2. Top level view ...................................................................................................18
4.2. Case 0516 3301 (accessory) ......................................................... 19
4.2.1. Bottom level view ..............................................................................................19
4.2.2. Middle level view ...............................................................................................20
4.2.3. Top level view ...................................................................................................21
4.3. Measuring instrument .................................................................... 22
4.3.1. Front view ..........................................................................................................22
4.3.2. Keypad ..............................................................................................................22
4.3.3. Display...............................................................................................................23
4.3.4. Instrument connections .....................................................................................24
4.3.5. Condensate outlet and interfaces .....................................................................24
4.3.6. Rear view ..........................................................................................................25
4.3.7. Components ......................................................................................................26
4.4. Compact flue gas probe ................................................................ 27
4.5. Modular flue gas probe .................................................................. 27
5 First steps .............................................................................................. 28
5.1. Commissioning .............................................................................. 28
5.2. Getting to know the product ........................................................... 28
5.2.1. Mains operation.................................................................................................28
5.2.2. Connecting probes ............................................................................................28
5.2.3. Switching on ......................................................................................................29
5.2.4. Calling up the function ......................................................................................29
5.2.5. Entering values .................................................................................................30
5.2.6. Printing/saving data ..........................................................................................31
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1 Contents
5.2.7. Saving data to the clipboard (temporary memory) ........................................... 31
5.2.8. Confirming an error message ........................................................................... 31
5.2.9. Switching off ..................................................................................................... 32
5.3. Address/Location .......................................................................... 32
5.4. Measurement records ................................................................... 34
5.5. Instrument diagnosis ..................................................................... 35
6 Using the product ................................................................................. 36
6.1. Performing settings ....................................................................... 36
6.1.1. Assigning the right function key ........................................................................ 36
6.1.2. Instrument settings ........................................................................................... 36
6.1.2.1. Measurement view ............................................................................. 36
6.1.2.2. Alarm limits ......................................................................................... 38
6.1.2.3. Units ................................................................................................... 38
6.1.2.4. Date / time .......................................................................................... 39
6.1.2.5. Energy management.......................................................................... 39
6.1.2.6. Display brightness .............................................................................. 39
6.1.2.1. Choose measurement type ................................................................ 39
6.1.2.2. Printer ................................................................................................. 40
6.1.2.3. Bluetooth® .......................................................................................... 40
6.1.2.4. Language ........................................................................................... 41
6.1.2.5. Country version .................................................................................. 41
6.1.2.6. Password protection .......................................................................... 42
6.1.3. Sensor settings ................................................................................................. 42
6.1.3.1. O2 reference ....................................................................................... 42
6.1.3.2. Sensor protection ............................................................................... 43
6.1.3.3. Recalibration/adjustment ................................................................... 43
6.1.4. Fuels ................................................................................................................. 44
6.2. Measuring ..................................................................................... 45
6.2.1. Preparing for measurement .............................................................................. 45
6.2.1.1. Testing for leaks ................................................................................. 45
6.2.1.2. Zeroing phases .................................................................................. 45
6.2.1.3. Using flue gas probe .......................................................................... 46
6.2.1.4. Measurement view ............................................................................. 46
6.2.1.5. Setting the location and fuel .............................................................. 47
6.2.2. Flue gas ............................................................................................................ 47
6.2.3. Draught measurement ...................................................................................... 48
6.2.4. External micro pressure probe ......................................................................... 49
6.2.5. Average ............................................................................................................. 49
6.2.6. BImSchV ........................................................................................................... 50
6.2.7. CO undiluted ..................................................................................................... 51
6.2.8. Smoke number/HCT ......................................................................................... 52
6.2.9. Pressure ............................................................................................................ 52
6.2.10. Differential temperature .................................................................................... 53
6.2.11. O2 air ................................................................................................................ 54
6.2.12. Gas flow rate ..................................................................................................... 54
6.2.13. Oil flow .............................................................................................................. 55
6.2.14. Ambient CO ...................................................................................................... 55
6.2.15. CO2 ambient ..................................................................................................... 56
6.2.16. Leak detection .................................................................................................. 57
6.3. Transferring data ........................................................................... 58
6.3.1. Report printer .................................................................................................... 58
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6.3.2. PC / Pocket PC .................................................................................................58
7 Maintaining the product ........................................................................ 59
7.1. Cleaning the measuring instrument ............................................... 59
7.2. Replacing the rechargeable battery ............................................... 59
7.3. Charging the battery ...................................................................... 61
7.4. Replacing sensors ......................................................................... 61
7.5. Recalibrating/adjusting sensors ..................................................... 62
7.6. Modular flue gas probe .................................................................. 62
7.6.1. Cleaning the flue gas ducts ..............................................................................62
7.6.2. Replacing the probe module .............................................................................62
7.6.3. Replacing the thermocouple .............................................................................63
7.6.4. Checking the particle filter.................................................................................63
7.6.5. Replacing the particle filter: ..............................................................................64
7.7. Compact flue gas probe ................................................................ 64
7.7.1. Cleaning the probe shaft ...................................................................................64
7.7.2. Replacing the thermocouple .............................................................................65
7.7.3. Checking the particle filter.................................................................................67
7.7.4. Replacing the particle filter................................................................................67
7.8. Condensate container ................................................................... 68
8 Tips and assistance............................................................................... 69
8.1. Questions and answers ................................................................. 69
8.2. Accessories and spare parts ......................................................... 69
8.3. Updating the instrument software .................................................. 73
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2 Safety and the environment
Representation
Explanation
2 Safety and the environment
2.1. About this document
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay particular attention to the safety instructions and warning advice in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Warnings
Always pay attention to information that is marked by the following warnings with warning pictograms. Implement the specified precautionary measures.
WARNING
CAUTION
NOTICE
Indicates potential serious injuries
indicates potential minor injuries
indicates circumstances that may lead to damage to the products
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2 Safety and the environment
tation
Symbols and writing standards
Represen-
Explanation
Note: Basic or further information.
1. ...
2. ...
> ... Action: a step or an optional step.
- ... Result of an action.
Action: more steps, the sequence must be followed.
[OK] Control keys of the instrument or buttons of the
2.2. Ensure safety
program interface.
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> The flue gas analyzer is not suitable for long-term
measurements and should not be used as a safety (alarm) instrument.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the prescribed steps exactly. Use only original spare parts from Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and feed lines to any temperatures in excess of 70 °C unless they are expressly permitted for higher temperatures.
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2 Safety and the environment
> The flue gas analyzer must be checked before
commissioning for any visible damage. Do not commission the flue gas analyzer if there are signs of damage on the housing, mains unit or supply lines. Electrical risk.
> Dangers may also arise from the systems being measured or
the measuring environment: Note the safety regulations valid in your area when performing the measurements.
Use distilled water, or alternatively mild solvents such as isopropanol to clean the flue gas analyzer. If using isopropanol, please refer to the instruction leaflet for the product. Isopropanol fumes have a slight narcotic effect, and typically cause irritation of the eyes and sensitive mucous membranes. When using it, please ensure that there is adequate ventilation.
Do not store any objects that have come into contact with solvents and/or degreasers (e.g. isopropanol) in the case. Evaporating or leaking solvents and/or degreasers may cause damage to the instrument and to the sensors.
The use of strong or harsh alcohol or brake cleaner can result in damage to the instrument.
For products with Bluetooth® (optional)
Changes or modifications that have been made without the explicit consent of the responsible approval authority, may cause the retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted, among others, in aeroplanes and hospitals. For this reason the following points must be ensured before entering:
> Switch off the device: > Isolate the device from any external power sources (mains
cable, external rechargeable batteries, ...).
2.3. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
> At the end of its useful life, send the product to the separate
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accordance with the valid legal specifications.
collection for electric and electronic devices (observe local regulations) or return the product to Testo for disposal.
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3 Specifications
3.1. Use
The flue gas analyzer is a handheld measuring device for the professional flue gas analysis of combustion plants:
• Small combustion plants (burning oil, gas, wood, coal) The solid fuel measurement adapter (0600 9765) is
required for measurements on solid fuel systems. The adapter protects the measuring instrument from harmful substances (dust, organic compounds, etc.).
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the flue gas analyzer and checked for compliance with the applicable limit values.
The following tasks can also be carried out with the flue gas analyzer:
• Regulating the O2, CO and CO2 values in combustion plants
for the purpose of ensuring optimal operation.
• Draught measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimising the flow and return temperatures of
heating systems.
• Ambient CO measurement (only possible with additional
ambient CO probe 0632 3331).
• Ambient CO measurement (only possible with additional
ambient CO probe 0632 1240).
• Detection of CH4 (methane) and C3H8 (propane) (only possible
with additional gas leak probe 0632 3370).
The Bluetooth is type approved.
®
option may only be operated in countries in which it
3 Specifications
3.2. Technical data
3.2.1. Examinations
As declared in the certificate of conformity, this product complies with Directive 2014/30/EC.
This product is TÜV-tested in compliance with 1. BImSchV. The sensors 0393 0105 (CO, H2-compensated), 0393 0003 (O2),
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3 Specifications
The use of the wireless module is subject to the regulations and stipulations of the respective country of use, and the module may only be used in countries for which a country certification has been granted. The
has the obligation to adhere to these regulations
sale, export, import etc. in particular in countries without wireless permits, is his responsibility.
Testo 320 0632 3220
23.02.2018
Country
Comments
Canada
contains IC 5123A-WT11U
IC Warnings
Europa + EFTA
The EU Declaration of Conformity
(IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU),
temperature and pressure are TÜV-tested in accordance with EN 50379 part 2.
The measuring cell 0393 0053 (CO, not H2-compensated) is TÜV­tested as per EN 50379 part 3.
This product is EMC-tested as per DIN EN 61326-1. For official measurements in accordance with 1. BImSchV
(chimney sweeps), the measuring instrument must be checked every six months by a technical testing body of the Guild of Master Chimney Sweeps or another testing body recognised by the authorities.
3.2.2. Bluetooth® module (option)
user and every owner and prerequisites for use, and acknowledges that the re-
3.2.3. Licenses
Product
Mat.-No.
Date
(Länderliste einfügen)
10
can be found on the testo
EU countries:
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland
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3 Specifications
Malta (MT), Netherlands (NL), Austria (AT), Poland (PL),
Iceland, Liechtenstein, Norway, Switzerland
Japan
Japan Information
Turkey
Authorized
USA
FCC Warnings
Radio module
Feature
Values
Bluetooth Range
<10 m (free field)
Bluetooth type
Bluegiga
Module
Qualified Design ID
22298
Declaration ID
B016141
Bluetooth radio class
Class 1
Bluetooth company
Silicon
Inc.
RF Band
2402 - 2480 MHz
Nominal output power
17 dBm
Portugal (PT), Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cyprus (CY).
EFTA countries:
contains FCC ID: QOQWT11U
IC Warnings
RSS-Gen & RSS-247 statement:
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and
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WTT11u Bluetooth
Laboratories
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3 Specifications
(2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Caution: Radio Frequency Radiation Exposure This equipment complies with IC radiation exposure limits set forth for an uncontrolled environment and meets the IC radio frequency (RF) Exposure Guidelines. This equipment should be installed and operated keeping the radiator at least 20 cm or more away from person´s body in normal use position.
Co-Location: This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter.
Attention : exposition au rayonnement de radiofréquences Cet équipement est conforme aux limites d'exposition aux radiofréquences IC fixées pour un environnement non contrôlé et aux Lignes directrices relatives à l'exposition aux radiofréquences (RF). Cet équipement devrait être installé et utilisé à une distance d'au moins 20 cm d'un radiateur ou à une distance plus grande du corps humain en position normale d'utilisation.
Co-location Ce transmetteur ne peut pas être installé en colocation ou être utilisé avec une autre antenne ou transmetteur, quel qu'en soit le type.
FCC Warnings
Information from the FCC (Federal Communications Commission)
For your own safety
Shielded cables should be used for a composite interface. This is to ensure continued protection against radio frequency interference.
FCC warning statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
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3 Specifications
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Shielded interface cable must be used in order to comply with the emission limits.
Warning
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation
Caution: Radio Frequency Radiation Exposure
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines. This equipment should be installed and operated keeping the radiator at least 20 cm or more away from person´s body in normal use position.
.
Japan Information
当該機器には電波法に基づく、技術基準適合証明等を受けた特定 無線設備を装着している。
3.2.4. Declaration of Conformity
You can find the EU declaration of conformity on th
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3 Specifications
Flue gas loss
0 to 99.9 %
0.1 %
3.2.5. Measurement ranges and resolution
Measurement parameter
O2 0 to 21 Vol.% 0.1 vol.% CO 0...4000 ppm 1 ppm CO, H2-comp. COlow, H2-comp. 0 to 500 ppm 0.1 ppm Draught1 -9.99 to 40.00 hPa 0.01 hPa Fine draught1 -9.999 hPa to
ΔP (only with gas pressure set 0554
1203) Fine pressure1
(only with gas pressure set 0554
1203) temperature -40 to 1200°C 0.1°C (-40.0 to 999.9°C)
Efficiency 0 to 120 % 0.1 %
Measuring range Resolution
0 to 8000 ppm 1 ppm
+40.000 hPa 0 to 300 hPa 0.1 hPa
0 to 300 hPa 0.01 hPa
0.001 hPa
1°C (from 1000°C)
3.2.6. Accuracy and response time
Measurement parameter
O2 ±0.2 vol.% < 20 s CO
1
Depending on the country version
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Accuracy Response
±20 ppm (0 to 400 ppm) ±5% of meas. val. (401 to 2000
ppm) ±10% of meas. val. (2001 to
4000 ppm)
time (t
< 60 s
)
90
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3 Specifications
parameter
time (t90)
pressure set 0554 pressure set 0554
Measurement
Accuracy Response
CO, H2-comp. ±10 ppm or ±10% of meas. val.2
(0 to 200 ppm)
2
±20 ppm or ±5% of meas. val. (201 to 2000 ppm)
±10% of meas. val. (2001 to 8000 ppm)
COlow, H2-comp. ±2 ppm (0 to 39.9 ppm)
±5% of meas. val.
Draught1 ±0.02 ppm or ±5% of meas. val.
(rest of range)
2
(-0.50 to 0.60 hPa) ± 0.03 hPa (0.61 to 3.00 hPa) ±1.5% of meas. val. (3.01 to
40.00 hPa)
Fine draught1 ±0.02 ppm or ±5% of meas. val.
2
(-0.50 to 0.60 hPa) ± 0.03 hPa (0.61 to 3.00 hPa) ±1.5% of meas. val. (3.01 to
40.00 hPa)
ΔP (only with gas
± 0.5 hPa (0.0 to 50.0 hPa) ±1% of meas. val.
1203)
(50.1 to 100.0 hPa) ±1.5% of meas. val. (rest of
range)
Fine pressure1 (only with gas
1203)
± 0.5 hPa (0.0 to 50.0 hPa) ±1% of meas. val. (50.1 to 100.0 hPa) ±1.5% of meas. val. (rest of
range)
temperature ± 0.5°C (0.0 to 100.0°C)
±0.5% of meas. val. (rest of
range) Efficiency - ­Flue gas loss - -
< 40 s
< 40 s
-
-
depending on the probe
2
higher value is valid
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3 Specifications
3.2.7. Other instrument data
Feature Values
Storage and
-20 to 50°C transport temperature
Operating
-5 to 45°C temperature
Ambient humidity
0…90 % rH, not condensing
Power supply Rech. batt.: 3.7 V / 2.4 Ah
Mains unit: 5.0 V/1000 mA Protection class IP40 Weight 573 g Dimensions 240 x 85 x 65 mm Memory 500 measured values Display Graphic colour display, 240 x 320 pixels Gas leak testing
probe
Optimum rech. batt. storage conditions
visual indication (LED)
audible indication by buzzer
Charge level: capacity at 50-80% ambient
temperature: 10-20°C Battery charge time Approx. 5-6 h with mains unit supplied Rechargeable
battery life
Approx. 6 h (pump on, 20°C ambient
temperature) Data transfer IrDA, USB, Bluetooth® (option) Bluetooth® (option) Range < 10 m
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4 Product description
4.1. Case 0516 3300 (accessory)
Recommended for stowing away the measuring instrument and accessories (example)
4.1.1. Bottom level view
4 Product description
1 Sealing clip 2 Flue gas analyser testo 320 3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• • Bluetooth
5. Instruction manual 6 Lock testo 320 7 Probes
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®
/IRDA printer (0554 0620)
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4 Product description
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
8 Large storage compartment
• Mains unit fortesto 320 (0554 1105)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.1.2. Top level view
1 Soot pump set (0554 0307) 2 Storage compartment
3 Storage compartment
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• Fine pressure probe (0638 0330)
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 0143)
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4 Combustion air temperature probe (0600 9787)
5. Surface temperature probe Type K (0604 0994)
4.2. Case 0516 3301 (accessory)
Recommended for stowing away the measuring instrument and accessories (example)
4.2.1. Bottom level view
4 Product description
1 Fine pressure probe (0638 0330) 2 testo 308 smoke tester (0632 0308)
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4 Product description
4.2.2. Middle level view
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1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• Bluetooth
5. Instruction manual 6 Lock 7 Probes
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
8 Large storage compartment
®
/IRDA printer (0554 0620)
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• Mains unit for testo 330-1 /-2 LL (0554 1096)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.2.3. Top level view
4 Product description
1 Soot pump set (0554 0307) 2 Storage compartment
• Fine pressure probe (0638 0330)
3 Storage compartment
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 1215)
4 Combustion air temperature probe (0600 9787)
5. Surface temperature probe Type K (0604 0994)
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4 Product description
[ ]
4.3. Measuring instrument
4.3.1. Front view
1 Display 2 Function keys 3 Keypad
4.3.2. Keypad
22
Button Functions
Switch measuring instrument on / off
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Button Functions
Function key (orange, 3x), relevant function is shown on
[esc]
Back, cancel function
[ ]
Icon
Feature
[OK]
Example
[▲] Scroll up, increase value, navigate [▼] Scroll down, reduce value, navigate
[ ]
4.3.3. Display
4 Product description
the display
Open main menu
Transmit data to the Testo protocol printer.
1 Status bar (dark grey background):
• Warning symbol (only if there is an instrument error, display of error in instrument diagnosis menu), otherwise: Instrument designation.
• Symbol (only if data is stored in the temporary memory).
• Display of date and time.
• Indication of Bluetooth
®
status, power supply and remaining
rechargeable battery capacity:
blue symbol = Bluetooth® on, grey symbol = Bluetooth
Battery operation
®
off
Display of remaining rechargeable battery capacity by colour and fill level of the battery icon (green = 5-100%, red = < 5%)
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