Testo 320 Operating Manual
testo 320 · Flue gas analyzer
Instruction manual
2
1 Contents
1 Contents
1 Contents ................................................................................................... 3
2 Safety and the environment .................................................................... 6
2.1. About this document ........................................................................ 6
2.2. Ensure safety ................................................................................... 7
2.3. Protecting the environment .............................................................. 8
3 Specifications .......................................................................................... 9
3.1. Use .................................................................................................. 9
3.2. Technical data ............................................................................... 10
3.2.1. Examinations and licenses ............................................................................ 10
3.2.2. Bluetooth® module (option) ............................................................................ 10
3.2.3. Declaration of Conformity .............................................................................. 12
3.2.4. Measurement ranges and resolution .............................................................. 13
3.2.5. Accuracy and response time .......................................................................... 14
3.2.6. Other instrument data .................................................................................... 15
4 Product description ............................................................................... 17
4.1. Measuring instrument .................................................................... 17
4.1.1. Front view ...................................................................................................... 17
4.1.2. Keypad .......................................................................................................... 18
4.1.3. Display ........................................................................................................... 18
4.1.4. Instrument connections .................................................................................. 19
4.1.5. Condensate outlet and interfaces .................................................................. 20
4.1.6. Rear view ....................................................................................................... 21
4.1.7. Components .................................................................................................. 22
4.2. Compact flue gas probe ................................................................ 23
4.3. Modular flue gas probe .................................................................. 23
5 First steps .............................................................................................. 24
5.1. Commissioning .............................................................................. 24
5.2. Getting to know the product ........................................................... 24
5.2.1. Mains operation ............................................................................................. 24
5.2.2. Connecting probes ......................................................................................... 24
5.2.3. Switching on .................................................................................................. 25
5.2.4. Calling up the function ................................................................................... 25
5.2.5. Entering values .............................................................................................. 26
5.2.6. Printing/saving data ....................................................................................... 27
5.2.7. Saving data to the clipboard (temporary memory).......................................... 28
5.2.8. Confirming an error message ......................................................................... 28
5.2.9. Switching off .................................................................................................. 28
5.3. Address/Location ........................................................................... 28
5.4. Measurement records .................................................................... 31
5.5. Instrument diagnosis ..................................................................... 31
3
1 Contents
6
Using the product ................................................................................. 32
6.1. Performing settings ....................................................................... 32
6.1.1. Assigning the right function key ..................................................................... 32
6.1.2. Instrument settings ........................................................................................ 32
6.1.2.1. Measurement view .......................................................................... 32
6.1.2.2. Alarm limits ...................................................................................... 34
6.1.2.3. Units ................................................................................................ 35
6.1.2.4. Date / time ....................................................................................... 35
6.1.2.5. Energy management ....................................................................... 35
6.1.2.6. Display brightness ........................................................................... 36
6.1.2.7. Printer ............................................................................................. 36
6.1.2.8. Bluetooth® ....................................................................................... 36
6.1.2.9. Language ........................................................................................ 37
6.1.2.10. Country version ............................................................................... 37
6.1.2.11. Password protection ........................................................................ 38
6.1.3. Sensor settings .............................................................................................. 38
6.1.3.1. O2 reference .................................................................................... 38
6.1.3.2. Sensor protection ............................................................................ 39
6.1.3.3. Recalibration/adjustment ................................................................. 39
6.1.4. Fuels .............................................................................................................. 40
6.2. Measuring ..................................................................................... 41
6.2.1. Preparing for measurement ........................................................................... 41
6.2.1.1. Testing for leaks .............................................................................. 41
6.2.1.2. Zeroing phases ................................................................................ 41
6.2.1.3. Using the modular flue gas probe .................................................... 42
6.2.1.4. Measurement view .......................................................................... 43
6.2.1.5. Setting the location and fuel ............................................................ 43
6.2.2. Flue gas ......................................................................................................... 44
6.2.3. Draught measurement ................................................................................... 46
6.2.4. External micro pressure probe ....................................................................... 47
6.2.5. Average ......................................................................................................... 47
6.2.6. BImSchV ....................................................................................................... 48
6.2.7. CO undiluted .................................................................................................. 49
6.2.8. Smoke number/HCT ...................................................................................... 49
6.2.9. Differential pressure ....................................................................................... 50
6.2.10. Differential temperature ................................................................................. 51
6.2.11. O2 air ............................................................................................................. 52
6.2.12. Gas flow rate ................................................................................................. 52
6.2.13. Oil flow ........................................................................................................... 53
6.2.14. Ambient CO ................................................................................................... 53
6.2.15. CO2 ambient ................................................................................................. 54
6.2.16. Leak detection ............................................................................................... 55
6.3. Transferring data ........................................................................... 55
6.3.1. Report printer ................................................................................................. 55
6.3.2. PC / Pocket PC .............................................................................................. 56
4
1 Contents
7
Maintaining the product ........................................................................ 56
7.1. Cleaning the measuring instrument ............................................... 56
7.2. Replacing the rechargeable battery ............................................... 56
7.3. Charging the battery ...................................................................... 58
7.4. Replacing sensors ......................................................................... 58
7.5. Recalibrating/adjusting sensors ..................................................... 59
7.6. Cleaning the modular flue gas probe ............................................. 59
7.7. Replacing the probe module .......................................................... 60
7.8. Changing the thermocouple........................................................... 60
7.8.1. Modular flue gas probe .................................................................................. 60
7.8.2. Compact flue gas probe ................................................................................. 60
7.9. Condensate container ................................................................... 61
7.10. Checking/replacing the particle filter .............................................. 62
8 Tips and assistance ............................................................................... 63
8.1. Questions and answers ................................................................. 63
8.2. Accessories and spare parts ......................................................... 64
8.3. Updating the instrument software .................................................. 68
5
2 Safety and the environment
2 Safety and the environment
2.1. About this document
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
WARNING
CAUTION
NOTICE
Indicates potential serious injuries
indicates potential minor injuries
indicates circumstances that may lead to
damage to the products
6
2 Safety and the environment
Symbols and writing standards
Represen-
Explanation
tation
Note: Basic or further information.
1. ...
Action: more steps, the sequence must be followed.
2. ...
> ... Action: a step or an optional step.
- ... Result of an action.
[OK] Control keys of the instrument or buttons of the
2.2. Ensure safety
program interface.
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> The testo 320 is not suitable for long-term measurements and
should not be used as a safety (alarm) instrument.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
7
2 Safety and the environment
> The testo 320 must be checked before commissioning for any
visible damage. Do not commission the testo 320 if there are
signs of damage on the housing, mains unit or supply lines.
Electrical risk.
> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.
For products with Bluetooth® (optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted, among
others, in aeroplanes and hospitals. For this reason the following
points must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
2.3. Protecting the environment
cable, external rechargeable batteries, ...).
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
8
3 Specifications
3.1. Use
The testo 320 is a handheld measuring device for the professional
flue gas analysis of combustion plants:
• Small combustion plants (burning oil, gas, wood, coal)
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the testo 320 and checked
for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 320:
• Regulating the O2, CO and CO2 values in combustion plants
for the purpose of ensuring optimal operation.
• Draught measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimising the flow and return temperatures of
heating systems.
• Ambient CO measurement (only possible with additional
ambient CO probe 0632 3331).
• Ambient CO measurement (only possible with additional
ambient CO probe 0632 1240).
• Detection of CH4 (methane) and C3H8 (propane) (only possible
with additional gas leak probe 0632 3370).
The Bluetooth
is type approved.
®
option may only be operated in countries in which it
3 Specifications
9
3 Specifications
3.2. Technical data
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2004/108/EC.
This product is TÜV-tested in compliance with 1. BImSchV. The
sensors 0393 0105 (CO, H2-compensated), 0393 0003 (O2),
temperature and pressure are TÜV-tested in accordance with EN
50379 part 2.
The measuring cell 0393 0053 (CO, not H2-compensated) is TÜVtested as per EN 50379 part 3.
This product is EMC-tested as per DIN EN 61326-1.
For official measurements in accordance with 1. BImSchV
(chimney sweeps), the measuring instrument must be checked
every six months by a technical testing body of the Guild of Master
Chimney Sweeps or another testing body recognised by the
authorities.
3.2.2. Bluetooth® module (option)
• Bluetooth® type: BlueGiga WT11
• Bluetooth
• Bluetooth
• Bluetooth
®
product note: WT11
®
identification: B011198
®
company: 10274
10
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Romania (RO), Sweden (SE), Slovakia (SK), Slovene (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cyprus (CY).
Iceland, Liechtenstein, Norway and Switzerland.
Turkey, El Salvador, Ecuador
3 Specifications
Information of the FCC (Federal Communications
Commission)
This device fulfils part 15 of the FCC-guidelines. Commissioning is
subject to the two following conditions: (1) This device must not
generate any dangerous interferences and (2) this device must be
able to receive interferences, even if these could have undesired
effect on the operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.
11
3 Specifications
3.2.3. Declaration of Conformity
12
3.2.4. Measurement ranges and resolution
Measurement
parameter
O2 0 to 21 Vol.% 0.1 vol.%
CO 0...4000 ppm 1 ppm
CO, H2-comp.
COlow, H2-comp. 0 to 500 ppm 0.1 ppm
Draught1 -9.99 to 40.00 hPa 0.01 hPa
Fine draught1
∆P (only with gas
pressure set 0554
1203)
Fine pressure1
(only with gas
pressure set 0554
1203)
temperature -40 to 1200°C 0.1°C (-40.0 to 999.9°C)
Efficiency 0 to 120 % 0.1 %
Flue gas loss 0 to 99.9 % 0.1 %
Measuring range Resolution
0 to 8000 ppm 1 ppm
-9.999 hPa to
+40.000 hPa
0 to 300 hPa 0.1 hPa
0 to 300 hPa 0.01 hPa
0.001 hPa
1°C (from 1000°C)
3 Specifications
1
Depending on the country version
13
3 Specifications
3.2.5. Accuracy and response time
Measurement
parameter
O2 ±0.2 vol.% < 20 s
CO
CO, H2-comp.
COlow, H2-comp. ±2 ppm (0 to 39.9 ppm)
Draught1
Fine draught1
∆P (only with gas
pressure set 0554
1203)
Accuracy
±20 ppm (0 to 400 ppm)
±5% of meas. val. (401 to 2000
ppm)
±10% of meas. val. (2001 to
4000 ppm)
±10 ppm or ±10% of meas. val.
(0 to 200 ppm)
±20 ppm or ±5% of meas. val.
(201 to 2000 ppm)
±10% of meas. val. (2001 to
8000 ppm)
±5% of meas. val. (rest of range)
±0.02 ppm or ±5% of meas. val.
(-0.50 to 0.60 hPa)
± 0.03 hPa (0.61 to 3.00 hPa)
±1.5% of meas. val. (3.01 to
40.00 hPa)
±0.02 ppm or ±5% of meas. val.
(-0.50 to 0.60 hPa)
± 0.03 hPa (0.61 to 3.00 hPa)
±1.5% of meas. val. (3.01 to
40.00 hPa)
± 0.5 hPa (0.0 to 50.0 hPa)
±1% of meas. val.
(50.1 to 100.0 hPa)
±1.5% of meas. val. (rest of
range)
Response
time (t
< 60 s
2
< 40 s
2
< 40 s
2
-
2
-
)
90
2
higher value is valid
14
3 Specifications
Measurement
Accuracy
parameter
Fine pressure1
(only with gas
pressure set 0554
1203)
± 0.5 hPa (0.0 to 50.0 hPa)
±1% of meas. val.
(50.1 to 100.0 hPa)
±1.5% of meas. val. (rest of
range)
temperature ± 0.5°C (0.0 to 100.0°C)
±0.5% of meas. val. (rest of
range)
Efficiency - Flue gas loss - -
3.2.6. Other instrument data
Feature Values
Storage and
-20 to 50°C
transport
temperature
Operating
-5 to 45°C
temperature
Ambient humidity
Power supply
0…90 % rH, not condensing
Rech. batt.: 3.7 V / 2.4 Ah
Mains unit: 5.0 V/1000 mA
Protection class IP40
Weight 573 g
Dimensions 240 x 85 x 65 mm
Memory 500 measured values
Display Graphic colour display, 240 x 320 pixels
Gas leak testing
probe
Optimum rech. batt.
storage conditions
visual indication (LED)
audible indication by buzzer
Charge level: capacity at 50-80% ambient
temperature: 10-20°C
Battery charge time Approx. 5-6 h with mains unit supplied
Rechargeable
battery life
Approx. 6 h (pump on, 20°C ambient
temperature)
Data transfer IrDA, USB, Bluetooth® (option)
Response
time (t
)
90
depending on
the probe
15
3 Specifications
Feature Values
Bluetooth® (option) Range < 10 m
Warranty Measuring instrument: 24 months
O2 sensor: 24 months
CO sensor: 24 months
CO sensor with H2 comp.: 24 months
CO/H2 low sensor (TCHL): 24 months
Flue gas probe: 24 months
Thermocouple: 12 months
Rech. batt.: 12 months
Terms of warranty
Terms of warranty: see website
www.testo.com/warranty
16
4 Product description
4.1. Measuring instrument
4.1.1. Front view
4 Product description
1 Display
2 Function keys
17
3 Keypad
4 Product description
4.1.2. Keypad
Button Functions
[]
[OK]
Example
[▲]
[▼]
[esc]
[]
[]
4.1.3. Display
Switch measuring instrument on / off
Function key (orange, 3x), relevant function is shown on
the display
Scroll up, increase value, navigate
Scroll down, reduce value, navigate
Back, cancel function
Open main menu
Transmit data to the Testo protocol printer.
18
1 Status bar (dark grey background):
• Warning symbol (only if there is an instrument error,
display of error in instrument diagnosis menu), otherwise:
Instrument designation.
• Symbol (only if data is stored in the temporary memory).
• Display of date and time.
• Indication of Bluetooth
®
status, power supply and remaining
rechargeable battery capacity:
Icon Feature
blue symbol = Bluetooth
grey symbol = Bluetooth
®
®
on,
off
Icon Feature
Battery operation
Display of remaining rechargeable battery
capacity by colour and fill level of the battery icon
(green = 5-100%, red = < 5%)
Mains operation
Display of remaining rechargeable battery
capacity: see above
2 Info field of register tabs: Indication of selected folder/location,
chosen fuel, chosen measurement type.
3 Selection field for functions (selected function appears against a
white background, unavailable functions are identified by grey
font) or display of measured values.
4.1.4. Instrument connections
4 Function display for function keys.
4 Product description
1 Probe socket
2 Gas outlet
3 Probe socket
4 Micro USB socket (battery charging, data transfer)
19
4 Product description
4.1.5. Condensate outlet and interfaces
1 Infrared interface (IrDA)
2 Bluetooth interface (option)
3 Condensate outlet
20
4.1.6. Rear view
4 Product description
1 Attachment for carrying strap
2 Condensate trap
3 Magnetic holder
CAUTION
> Keep a safe distance from products which could be damaged
by magnets (e.g. monitors, computers, pacemakers, credit
cards).
4 Service lid
21
4 Product description
4.1.7. Components
22
1 Rechargeable battery
2 Measured gas pump
3 Slot for O2 sensor
4 Slot for CO sensor, COlow sensor or CO, H2-compensated
sensor
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