Tennant 527 II User Manual

Home

Find...

Go To..

Parts Manual

This manual is furnished with each new TENNANT* Modei

Home

Find...

Go To..

and preventive maintenance instructions. Read this manual completely and understand the machine before

operating or servicing it.

This manual covers all machine variations and standard accessories. The tabbed instruction portion of the

manual consists of
portion consists of the Standard
Miscellaneous Components: Hydraulic Components; Engine Pans, Gasoline,
Cross Reference; and Customer Documents sections.

Ail right side and left side references to the machine are determined by facing the direction of forward
travel. Ail hardware considered to be of a common nature or locally availabie has been omitted from the
parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent
hardware when replacement becomes necessary.

the-Sp6cification, Operation, Maintenance, and Appendix sections. The tabbed parts

Modei Parts; LPG Parts; Diesel Parts; SRS@ Model Parts; Accessories;

527

Series-2. lt provides necessary operating

LPG;

Engine Parts. Diesel;

This machine will provide excellent service. However, the best results

w

The machine is operated with reasonable care.

w

The machine is maintained regularly - per the maintenance instructions provided.
The machine is maintained with Tennant Company supplied or equivalent pans.

Parts and supplies may be ordered

distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies,

have your machine model number and serial number handy. Fill out the data block below for future
reference. The telephone numbers, telex numbers, mailing addresses, and locations of those outlets are

listed in the Customer Documents section of the manual.

Machine Serial Number
Engine Serial Number
Sales Representative
Customer Number
Date of Installation

Manual Number

by

phone or mail from any Tennant Company parts and service center.

MACHINE

Please fill out

at

time

DATA

of

installation.

-

-

-

-

-

-

MM152

will be obtained at minimum costs if:

be

sure

tc

i

1.

Revision:
Published:

Trademark Registered in: Austria, Benelux, Denmark, England, France. Germany, itaiy, Spain.
Switzerland, United States, Argentina, Australia. Canada, Japan. Mexico. Sweden. by

Minneapolis. Minnesota, U.S.A.
Acknowledgements: Technical information

Engines, Inc.; Cessna Fluid Power Division; Eaton Corporation, Hydraulics Division.
Copyright

1986.

1987.

07

3-88

04172

TENNANT

andlor iiiustrations supplied by Ford Motor Company; Perkins

D~;~+~~I

;..

I

I

c

A

oTo..

COMPANY,

INSTALLATION

Home

Find...

Go To..

REPORT

MODEL

NOTE: This report

customer date Installed

address machine serial

city

telephone number Tennant Company

OPERATION

0

BRAKE PEDAL, PARKING BRAKE
DIRECTIONAL CONTROL PEDAL
SCRUB HEAD LOCK LEVER

CI

ENGINE CONTROLSIGAUGES
SCRUB CONTROL LEVERS
SOLUT1ON FLOW CONTROL LEVER

MACHINE OPERATION

OPERATION MANUAL

SAFETY PRECAUTIONS
SELECTING DETERGENTS
STARTING ENGINE

Cj

SOLUTION APPLlCATlON

SQUEEGEE APPLICATION

TYPICAL SCRUBBING PROCEDURES

DRAlNlNG RECOVERY TANK
EMmYlNG DEBRIS HOPPER
FUEL TANK

OF

CONTROLS

state

must

527

SERIES-2

be completed, signed and returned.

number

endine model

and

serial number

Representative

MAlNTENANCElSERVlClNG

MAINTENANCE CHART
HYDRAULIC RESERVOIR
HYDRAULIC FILTER
HYDRAULIC FLUID

ENGINE OIL DIPSTICK
ENGINE OIL FILTER
ENGINE AIR FILTER
ENGINE TUNE-UP

n

ENGINE

-

---

SCRUB BRUSH REPLACEMENT
SQUEEGEE REPLACEMENT

0

CLEANING RECOVERY TANK

C3

VACUUM HOSES

MASTER BRAKE CYLINDER
PARKING BRAKE

ORDERING REPLACEMENT PARTS

TENNANT COMPANY WARRANTY

RADIATOR

-

SERVlCE
PLANNED MAINTENANCE AGREEMENT

TED

PROGRAM

I

have checked the equipment and acknowledge that I have been instructed by a Tennant Company
Representative and understand and will comply
above.

customer signature title date

COMMENTS:

Find

...

with all of the procedures and safety measures checked

GoTo..

m

Home

Find...

Go To..

Find

...

GoTo..

SECTION

Home

Find...

Go To..

5

STANDARD

Ordering Repair Parts 5-1

Fig

. 1 .

.

Fig
Fig . 3 . Main Frame Group 5.4

Fig

. 4 .

.

Fig

.

Fig

Fig . 7 . Directional Control Group
Fig
Fig
Fig
Fig
Fig
Fig . 13 . Pumps Group

Fig
Fig

.

Fig

.

Fig . 17 . Carburetor and Air Cleaner Group 5-20
Fig
Fig

Fig
Fig
Fig
Fig
Fig
Fig
Fig
Fig
Fig
Fig
Fig
Fig

Fig . 32 . Right Side Squeegee Assembly
Fig
Fig

Fig . 35 . Solution and Recovery Tank Group

Fig . 36 . Wire Harnessos Group
Fig

Recommended General Maintenance

ltems

.

2

Replacement Brushes 5-3

Engine Hood Assembly

5

.

Overhead Guard Group

.

6

Seat Group

. 8 .

.
.

.

.

.
.
.

.

.

Battery Group

9 . Brake Pedal Cylinder Group

10 . Right Side Brake Group

11

.

Left Side Brake Group

12 . Drive Motors Group

14

.

Engine Group

15 . Engine Belts Group

16

.

Radiator Group

18 . Fuel Tank and Shrouds Group

19

.

Muffler Gmup

.

20 . Hydraulic Reservoir Group

.

21 . Hydraulic Hoses Group

.

22 . Main Control Valve Group

.

23 . Steering and Front Caster Group . 5-30

.

24 . Vacuum Fan Assembly

.

25

.

instrument

.

26 . Scrub Head

.

27 . Head Lock Group

.

28 . Scrub Head Cover Group

.

29 . Pick-Up Trough Assembly

.

30

.

Brush

.

31 . Brush Door and

Assembly

.

33 . Rear Squeeaee Assembly

.

34 . Control Handles and Solution Supply

Group

.

37 . Labels Group

...................

.......................

...........

..............

..........

..........

....................

........

..................

......

.........

..........

.............

..................

..................

.............

................

....

..................

.......

..........

.......

..........

Panel Assembly

Frame

Group

..............

Drive Motors Group

Left

Side Squeegee

...................

......................

..................

......

.......

........

.......

.......

...

.......

..........

CONTENTS

Page

5-2

5.6

5-7

5-8
5-9

5.10
5-11
5-12
5-13

5-14

5-15
5-16
5-18

5.19

5-22
5-24
5-25
5-26
5-28

5-32
5-34
5-35
5-36
5-38
5-39
540

5-42

5-43
5-44

5-46

5-48

5.50

5.52

MODEL

PARTS

NOTE:
repair
Series-2

Section

part

5.

StGndard Mods1 Parts. lists every

of a gasoline powered Model

.

Find

527

...

GoTo

..

Home

Find...

Go To..

Find

...

GoTo..

ORDERING

Home

Find...

Go To..

REPAIR

PARTS

The components used in
carefully selected for
only

Tennam Company specified or equivalent

pans.

To receive prompt service in

orders, please direct all orders for parts with Shipments will be complete unless the packing list

Tennant Company part numbers to the Tennant or order acknowledgement indicate items back

Company, and all orders for

numbers to the local supplier of the respective

vendor.
When ordering parts, please furnish all of the Tennant Company representative

following information: ordered the part. They will give authorization for

1.

Machine model number - shown on the
hchlna data plate.

MCNUFAcTuRa)

this

machine have been If the old part cannot be identified. send it to us

performance and safety. Use with the quantity needed specified on the order.

Any claim for loss or damage to a shipmenr in

SOW

transit should be filed promptly

filting of your parts transportation company making the delivery.

parts with vendor pan ordered.

If parts received are suspected to be incorrect or
defective, please write, wire, or phone the

AM)

8EMm

GW.

&m

BY

LB9.

return

required.

listings are explained by the foIlowlng examples:

(000000-

machines.

andlcr handle replacement shipments when

)

The

part

agalnst the

from whom you

can be used on all

J

(003342­machines beginning

)

The part

can

be

used on all

w~th the serial number listed.

-

2. Machine serial number
machine data plate.

3.

Pmer source - gasoline.
electric.

4.

Company name.

5.

Shipping address.

6.

Billing address.

7.

Name, first and last - of person ordering
parts.

8.

Telephone number.

9.

Purchase order number.

10. Part number, description, and quantity
each item on the order.

Do

not order pans
number of the illustrated pans. Indented items
indicate parts
furnished only when part
assembly. Please get hardware from a local
hardware supplier.

by

key number or the figure

of

assemblies. Standard hardware is

shown on the

LPG.

of

a purchased

diesel,

-

of

(0(10000-004320) The pan can

machines up to and including serial number listed.

(004321
machines between and including the serial
numbers listed.

Where
number,
exact serial number had not been established
when the catalog went to press.

SI UNITS

(INTERNATIONAL SYSTEM)

Metric
applicable. throughout this

FASTENER STRENGTH IDENTIFICATION

Fasteners required to have high-strength qualities
equivalent to
throughout this catalog by the description

Unless identified by this description, all standard
fasteners are

(Specifications and design subject to change

without notice.)

-005678)

xxm2a.s are listed in place of a serial

it

indicates a change was made but the

OF

equivalems have been incluqed. where

The part can be used on all

MEASURE

SAE

Grade 8 are identified

SAE

Grade

be

used on all

pa* catalog.

5.

GR

8.

527

SERIES-2

MMISZ

(10

Find

...

5-1

GoTo..

Fig.

Home

Find...

Go To..

1

-

Flecommended General Maintenance Items

Kev

TENNAW

Part

No.

57425
60005
60006

60004

59617

58120
58122

82525
57449

32397-1

55740
01433-1 (524000­57427
45770-8
58506

58509

82697 (S24000­58507
5491 1-24 (S24M)O-

38245
581 20

581 22 ($24000­32397-1 (S240W-

55740 (S24WO-

01433-1
57428
58120
52770-5 (S24000­52770-9 (S24000-

32397-1 (S24000-

Machin%
Serisl Number Description

(524000­(524000­(S24000-

(524000­(524000-

(S24000­(S24000­(S24000-rmma)
(-­(S24000-

(S24000­(S24M-

(S24000­(S24000-

(S240W­(S24M)O-

(524000­(S24000-

(524000­(524000­(S24WO-

1

1

.)

1

)

)

)

1

)

)

)

1

1

1

)

1
1

)

)

1

)

1
1

)

1

1

1

1

1

1

1

)

)

1
1

1

Replacement Kit, Squeegee

Blade, Front Squeegee
Blade, Rear Squeegee
Blade, Side Squeegee
Flap. Containment

Strip,

Rear Backup

Blade, Side Backup

Performance Package,

Spark Plug

Points Set
Condenser

Rotor, Overspeed Protection
Cap. Distributor
Gasket. Valve Cover

Valve.
Element. Air Cleaner

Filter. Engine Oil
Filter, Fuel
Filter. Fuel
Hydraulic Fluid, TENNANTW,

Element. Hydraulic Filter
Grease, Special

Performance Package,

Spark
Points Set

Condenser
Rotor. Overspeed Protection
Cap. Distributor
Gasket, Valve Cover
Valve. PCV

Element. Air Cleaner
Filter, Engine Oil
Hydraulic Fluid. TENNANTW.

Element, Hydraulic Filter
Grease, Special

Performance Package.

Etement. Air Cleaner
Element, Oil Filter
Element, Fuel Filter

Hvdraulic Fluid. TENNANTm.
Element, Hydraulic Filter

Grease. Special

1

1

1

PCV

Gal

Rug

Gal

Gal

(3.8

(3.8 1)

(3.8.1)

400

L)

400

400

Hour. Gasoline

HP1040.

Hour.

LPG

HP1040.

Hour. Diesel

HP1040.

1
1

2

2

2

1

8

1
1

6

1
1
1

4

1
1

1

1

1
1

1

8

6

1
1

1

1

2

2

5-2

Find

...

GoTo..

527

SERIES-2

MMTS2

(3-88)

K

Home

Find...

Go To..

56363

12876 ................................................Brush Kit, Flange Repair ................................1

W

1

1

1

1

56363

TennantQ Machine

Part

No. Serial Number

-i%63-

56879
56876
02864

(S240W-

(524000­(S240W­(S24000-

Fig.

2 - Replacement Brushes Group

Description

>

1

-

)

)

Brush,

Brush,

Brush.

Brush,

Scrub,

Scrub,

Scrub.

Scrub. Nylon

Polypropylene

Abrasive Bristle,
Aggressive

Heavy

00519

2

2

2

2

527

SERIES

II

MM152

(4-8'

Find

...

GoTo..

5-3

Fig.

Home

Find...

Go To..

3

-

Main

frame

Gmup

5-4

Find

...

GoTo..

527

SERIES

II

MM152

(4-871

Fig.

Home

Find...

Go To..

3

-

Main Frame

Tennant* Machine

KBV

1 57241

2

3
4 58844

5 58489 1S24000-

6

7
8 64377

9

10 57354
11 64377 (524000-

12 57357
13 57069
14 57060

15 16346
16 41 665 (524000-

17
18 75430
19 57077 (S24000-

20 57238 1524000- Door. L.H. 1

Part

No.

57239 (524000-

58898

751 28 (524000­6441 6-1 (524000-

69231

75456-2 (524000-

Serial Number Description

(524000­(S24000-

(524000-

(S2400G
(S24000-

1S240W-

(524000­(524000­(S240W­(524000-

(524000-

.)

1

1

)

1

)

1

1

1

1

1
1

)

)

)

1
1

1

1

Door, R.H. 1
Hinge 2
Bolt, Latch 3
Latch, Hook.
Latch, Hook, R.H.

Spindle. Adjustment 4

Hinge Assembly, Hood 1

Shim, Hood Hinge 1

Winae Assernblv. Hood 1

Shim. Hood Hinge 1

Support, Hood 1

Firewall 1
Panel. Driver Comoartment

Nut. Retainer 4

Shim 2

Pad,

Frame. Main

Group

L.H.

Bearing. Journal 1

-

Bearing, Journal 1

Tread

02515

t

f

1

1

1

21 57072 (S24000­22 64512
23 51787 (524000-

24 69667 (524000­25 281

25 57262 (SZWO­27 43460 (524000­28 26015
29 10632-1 4 (S24000­30 69465

31
32 64756

33

65

40678-1

64757 (524000-

(524000-

(524000-

(524000­(524000-

(524000­(524000-

1

1

)

)

1

)

1

1

1

)

1
1

1

Door. Side 1
Stop. Door 2
Bumper, Rubber
Insulation. Foam 1

Fastener 1
Hinge, Side Door 1

Fastener. Winghead 1
Fastener
Grommet 1
Strip. Ctamp 1

Ciamp. Cable 1
Plate. Panel Filler 2

Bumper. Rubber

2

1

a

I

527

SERIES

II

MM152

14-87)

Find

...

GoTo..

Home

Find...

Go To..

Tennante Machine

Key

1

Part

57071

2 641

6

5751

7 57086

8

9

10

11

58489

64535

58494
64595

5-6

No. Serial

(524000-

85

0

(524000- Insulation.

(524000­(S24000­(524000­(~24000-

(524000­(S24000-

Fig.

Number

Find

...

4 - Engine

1

1

1

)

1

1

)

GoTo..

Hood

Assembly

Description

Hood.

Engine

Insulation.
Insulation,
Insulation.

Seal

Plate,

Latch,

Spring,

Stud,

Clip.

Hood

Hook,

Pneumatic

Ball

Safety

Hood
Hood

Hood

Hood

Latch

R.H.

Mount

527

SERIES

-

-

II

MMlS2

025xi

1
1

1

2

2

14-871

Tennantm Machine

Home

Find...

Go To..

Key

1

2

3

4 62595-2 (524000-

5

6

7

8

Part No. Serial Number Description
57319

64247 62595-1

57321 (S24000-

11893 (524000-

57399

64274-1 (524000-

1

($24000­(S24000- (S24000-

(524000-

Fig.

5

-

Qverhead Guard Group

1

1

)
)

1

1

)

1

Support. Guard,

Molding, Rigid
Channel. Guard

Molding. Rigid
Support, Guard.

Eyebolt
Chain and Hook

Bmcket,

R.H.

L.H.

Assemblv

Mounting

MU76

1

1

1

?I

2
2

2

2

Find

...

GoTo..

Solution and

Home

Find...

Go To..

Fig.

6

-

Seat

Tennantm Machine

Part

No. Serial Number Description

Croup

5-8

79605
68275 (S240M3-

68567

64341 (S24000­41 127 (S24000-

64342 (S24000­4361

1

64060-1 (S24000-

64338 (S24000­64339 (S240M)-

(524000­(S24000-

'

(S24000-

Find

)

)

)

1
1

)

)

1

1

...

Seat
Pouch, Manual
Rivet,
Bracket, Seat

Nut.
Hinge

Washer,

Link,

Gasket. Door
Plate.

GoTo..

Pop

Low

Seat

Gasket

Cmwn

Nylon

527

SERIES

II

MM152

(4-87)

Fig.

Home

Find...

Go To..

7

-

Control

w

Group

Tennania

Key

1

Pari

23683 (524000-

2 64791

3

75430 (524600-

4 291 24

5

64552 ($24000-

No.

Machine

Serial

(S24000­(S24000-

6 51 531 (S24000-

(~24000-

(524000­(S24WO­(524000-

(524000­(S24000­(S24000­(S24000-524970)
(S24000-524470)

(524000-S244A)
(~24000-5244~~
iszgooa­(S24471-

(S24471­(S24471-

(S24471­(524471
(92447
(524471-

(S24471-

($24471-

(S24471-

Number

-

1

-

)

1

1

1

1

1
1

)

1

1

1

1

)

1

1

)

)

1

1
1

i

)

Dedcription

h.

Clevis

Pedal Assembly

Pad.

Tread

Nut.

Retainer

Stud

Ralf

Joint

Mat,

Flmr

Plate. Floor

Door.

Bearing. Thrust

Bearing.

Lever

Floor Plate

Sleeve

Assembly. Pump Control

Bearing

Stud

Washer

[solator

Washer

cam

Stud

Rate,
Bumper, Rubber

Sleeve
Cou~ling,
Coupling.

Purn~

Control

.

Nut,

Washer, Cli~~ed
screw,
Screw, Shoulder

Shaft

-

L.H.

Self-Locking

socket

QV.

1
1

1

2

1

4

1

1

1

2
1

1

1

1

2

1

1

527

SERIES

I1

MMISZ

{b

Find

...

5-8

GoTo..

Fig.

Home

Find...

Go To..

8

-

Battery

Group

Tennantm

Kev

1 64591 (224000­2

3

4

5

6

7

5-10

Part No. Serial Number Descri~tion

13015-2 (524000­1301

6

101

37

57345
763

13

46236 (S24000-

.

Machine

(S24000­is24000­($24000-

(S24000-

Find

)
)

1

1
1

1
1

...

Tray

Cable. Battery, Negative

Cable.

Clamp, Cable

GoTo..

Bolt. Hold-Down
Bracket. Batte~ Hold-Down

Battery,

475

CCA

Battery. Positive

527

SERIES

I1

MM152

-

1

2

1

1

1

1

1

(4-87)

Fig.

Home

Find...

Go To..

9

-

Brake

Pedal

and Cylinder Group

02408

Tennantm

Key

1

2

3

4 5731 1 (S24000-

5

6 7 48126 53078

8
9

527

SERIES

Part

NO.

57053 (524000­51

109

57057 (S24000-

SK2136

SK2137 (S24000-

76058 (S24000­46236

tl

MM152

(A

Machine

Seriat Number Description

(S24000-

(S24000-

(524000-

(S24000­(524000-

Find

)
)

)
)

)

)

) )

)

)

...

Pedal. Brake
Pad

Rod,

Spacer
Replacement

Fining Fitting, Elbow
Tube Assembly, Brake tine

Clamp.

GoTo..

Push

Kit.

Master

Repair

Kit.

Cylinder

Cable 1

Cylinder

1

1

1

'1

1 1

1

5-1

I

Fig.

Home

Find...

Go To..

10

-

Right

WW

Side Brake

KeY

1

2

3

4

5

6

7

8

9

10

11

12

13

14 51

15

.

-

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

5-12

TWNlFKFo

I'rdtNd

51

545

51562

5779t

57?M
51530

58279

59632

SMl

53079

Machine

Serial

Number Description

(S24M)O­@24WO-

(8-

(SZ4003

(~24000-

S24000­(S24M)O-

(s24~0-

@24M]O-

760W

14448

04588

-

529

04733

-

--

lMn2

57122' f524WOS25582)

46236

51233

511529

58PO

de673

09571

1cS3Z-t&

7609

P786

28281

Ce576

09584

09601

57096

5lW7

(S?4000-S24116)

-3-

w5583-

@24000-

194000-

t524500-

(-0-

(S24M30-

(--

(524000-

(SUMS-

(S25583-

(~24117-

(S24000-S24116)

(S240W-

(S24M)O-

(524000-525582)

(-­(S25583-

(S24000-S25582) Bracket

(524000-S25582)

)

)

)

1

)

)

)

)

)
)

)

1

1

)

1

1

)

1

)

)

)

)

)

Lever, Brake
Sleeve
Pbe. Spacer
Bar. Pulley Mount~ng
Pin. clevis

Pulley. Cable
Sleeve

Keeper. Cable
Fitting, Tee
Tube Assembly, Brake tine

Hose Assembly, Brake Line
Bracket
Bracket

Pin. Clevis
Pin. Clevis

Plate, Brake Mount

Tube. Brake S~acer

Clamp. Cable
Brake Assembly.

Replacement Ktt. Brake Cyl~nder

Replacement

Wheel Assembly, Drive

Tire
Grommet
Tube Assembly. Brake tine

Pin. Clevis
Sprtng, Tension

-

Replacement
Spacer, Brake Plate
Spacer. Brake

Bracket

R.H.

Kit.

Kit,

Drive Wheel

Brake Shoe

'

-

527 SERIES-2 MM152

QtY.

1

2

1'

2

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1
1

1

13-881

Find

...

GoTo..

Fm

Home

Find...

Go To..

it

-

an6t

Side

Brake

Group

Key

1

2

3

4

5

TENNANP

Part

NO.

44961

42239

57123

14446
58279

Machine

Serial Numbor

(S24M)O­(524000-524176)

(S24000-

(S24006529116l
(S24Wa-

1

)

Description

Tie.

Cable

Tube

Assembly.

Cable,

Hme

Pulley.

Brake

Assembly.

Cable

Brake

Brake

Line

Line

Q~Y.

2

1

1
1

2

Fig.

Home

Find...

Go To..

12

-

Drive

Motors

TennanW Machine

Key

1 40514
2 78143
3 06750
4 56692
5 57033 (Si24000-SZ43293 Motor, Hvdraulic (Redaced bv 03520) 2

5 03517
6 55586 fS2400(l-S24329) Fiiino. Straioht

7

8

9

10 57994 (S24000- Fitting, Elbow. Special
11 67832
12 31556

13

14

15

16 82830

17 49263
18 07797

19

Part No. Ssrial Number Description

(S24000-

(524000­(S24000­(524000- Fitting, Straight

(S24330-

5741 1 is24000- Fitting,
57988 (S24DoO­82825 fS24000-524329) Fitt~na. Elbow

(S24000-

fS24000­42227 (~24000­44961 (S24000-

57223 (524000-

(S24000-

($24000-

(524000-

77097

(S24330-

)

)

)

)

1

1

)

)

)
)

)

)
)

Fitting. Tee 2
Fitting. Straight 2
Fitting, Straight 3

Motor, Hydraulic

Fitt~ng, Tee

Fitting, Straight 1
Switch. Flow
Fitting. Straight 1

Tie.

Sleeve. Hydraulic 1

Sleeve. Hydraulic 4

Tie, Cable 2

Fitting, Elbow, 45' 1
Fitting.

Group

"

Tee

-

<

Cable

Elbow

(a514

t

1

1

7

2

5-14

Find

...

GoTo..

527

SERIES

II

MMt52

(4-87)

TennantQ Machine

Home

Find...

Go To..

KW

1

Par?

No.

Serial Number Description

57035 (524000-

2 56821 (S24000-

3

53077 (S24000-

4 65145-1 (S24000-

Fig.

1

1

)

\

t3

-

Pumps Group

Pump.

Fitting.
Fitting.
C-Rino

Gear

Elbow
Elbow

1

1

1

1

6

7

8

9

58395 (S2­82764 (S240M)­52402 (S24000­46481

(S24WO-

10 55685 (S24000-

11

12

02634 (524000-

11399

(S24000-524470)

13 57110 (524000-S24470)

527

SERIES

I1

MM152

14-87)

)

1

1

)

)
)

0-Ring
Screw, Socket

Fitting. Straight

Fiming.

Fitting.

Pump,

Clamp. Worm Drive

Lever.

Elbow

Straight

Piston

Directional Control

2

3

1

5-1

5

Find

...

GoTo..

Fig.

Home

Find...

Go To..

f4

-

Engine

Group

5-16

Find

...

GoTo..

P

527

SERIES

I1

MM152

(4-87)

TENNANP

Home

Find...

Go To..

Kev

-,

1
2 57450
3 5491 1-5
4 33778
5 33692

6

7 15280-1

8 39330 (524000­9 53531-2

10 47933 (524000­11 00926 (SZ4WO-

12 57549 (S240W­13 54911-16 (524000-

14 82584

15 82535
16 58087 (S240MI-

27
18

f9

20 5491 1-31
21 5491 1-1 1 (524000-

22 5491 1-30 (524000­23
24 24929
25 17414

26
27
28 51805 (524000­29 681 06

30

Part

No.

57109

--

~~

53386

.

.

5491

1-32
58592
51

564

~ ~

5491

1-15 IS24MN)-

1

1

984

34808

03590

Machine

Serial

(324000S25202) Angle, Mount 1
(S240W­($2000­(S24000-

iS24WO­(S24000-

(S2400-

(S24000-

(524000­(S24000-

(S24000­(524000­(524943-

lS2400a- Wire 1

i~240a0-

(S24W)O-

(S24000­(S24Mxl-

(524003­(524000-524942) Service Kit, Front Mount

Numbor

Fig.

)
)
)

1

1

1

)
)

1

)

)

)
)

)
)

1
1

1

)

1

1

j

)
)

)

)

)

14

-

Ensine Group

Deocri~tion

Hwsing, Flywheel
Ring, Staner Locating 1
Chain Assembiy 1

Coupling. Spline

Bushing
Coupling. Chain 1

Adaotor. Pumo 1

Key.

Starter
Pin, Dowel 2
Tube, Dipstick
Indicator, Oil Level

Engine 1
Cock. Drain 1
Sender. Temperature 1
Washer 2

Coil Assembly 1
Strap. Coil 1

Terminal,

1

Unk. Chain 1

1
1

Screw, Set 2

.

.

Square

Resistor 1

Fitting,

Fitting. Straight 2
Fitting,

Sender, Oil Pressure
Switch. Oil Pressure

fee 1

Elbow

Tab

1

1

1

1

1
1

1

4

1

31 57047 (524000-S24942) Washer 4
32 57254

33

34

35

36 57
37 57048
38
39

40

4t 49681 ($24000-S24470) Plate, Spring 4
42 5491 1-28

43

44

45

46
47
48 49681 (524471
49 5491 1-7

50

51 03585 (S24943­52

53

54

55

527

SERIES-2

57f 07 (524000-524470) Angle. Mount. Right Rear 1
57108 (S24000-524470) Angle. Mount,
57181

W

57773

57108 (524000-S24470)
57113 (524000-524470) Angle, Centering Spring

02887
03551 03552 (S24471- (524471-

03579

82786 (524471

03586

03588

57181 (S24943­57255 (S24943- Isolator. Enaine Mount

-

--~

03533 (~24943-

MM152

(10

(S240OGS24942) Isolator. Engine Mount 2

Left

Rear

(S24OW­(524000-

(524000-

(524000-

(524000-

(S240W-

(524943-

-

-

(524000­(524943-

(S24943-

)
)

)

1

)

1

1

)

)

1

)

1

1

)

1

)

i

Spacer
isolator. Engine Mount

Washer
Wire, Ground
Channel, Mount

Cover, Fuel Pump 1
Gas)cet. Fuel Pump

Angle. Engine.
Angle, Eng~ne,

Tower 1

Bracket. Spring 1
Plate, Spring 4
Decal. Service Information 1
Bracket. Mount,

Bracket. Mount, L.H. 1
Shield. Heat
Spacer

spacer.

-

R.H.

L.H.

R.H.

.

5-17

1

1

1

'1

1
1

1

1

2

2

3

Find

...

GoTo..

Fig.

Home

Find...

Go To..

15 - Engine

Belta

u

Group

TENNANV

Key

1 58536
2

3

4 57039
5

6

7 39278
8 16805
9 82542 (S24000-

10 E4911-9

11

12 57397 (S24M)O­13 82264
14 57286 ($24000-

15

16

17

18 57547
19 57546 (524000-

5-1

8

- -

Part

No.

54959

58650

54914

03670

82675

57438 (S24000-

26395-1 (S24000-

03574 (524943-

Machine

Serial

(S240M)­tS24000­(524000­(524000­(524000-

(S24000-

(S24000­(524000-

(524000­(SZWOO-

(S24000--

?S24000-

Number

Find

...

1

1
1
1

1

1

1

1

1

)

)
)
)

1

)

1

1

1

GoTo..

Description

Alternator 1
Spacer
Arm, Alternator
V-Belt
Sheave

V-Belt
Screw,

Fan

Spacer, Fan 1
Pulley. Crankshaft

Pulley, Water Pump
Governor 1
Service Kit. Governor Lever
Angle. Governor Mount

Guard

Clamp.

Mount,

Washer

Bolt. Hex Lock

Hex,

M8

Cable

Alternator

527

SERIES-2

MM152

QW.

1

1

1
1

1

4

1

t

t

1

1

1

t

1

1

1

(10-87)

Fig.

Home

Find...

Go To..

16

-

Radiator Group

TENNANV

KW

1 571 16 (524000- Grill, Radiator 1

2 82798

3

4 82830

5 44961

6

7 571 28

8 57403

9

10 02485
11 51321-3

12

13 591
14

15

16

17 82588 (524000­18 57364 (524000­19 57094
20 57456 isz4072-

21 57455 (S24072­22 03746 (S24000­23 621 70-3 (S24000­24 57385 (524000-S24071) Replacement

25 27048 (S24000-524106) Fitting, Elbow

26

27 03739

527

SERIES-2

Part

No.

16081 (S24W0-

42227 (524000-

15462 (S24W0-

57343 (524000-

1-

591 18-7 (52570%
621 70-3 (S25708-

11531 (524000-

57420

MMII

13-88)

Machine

Serial

Number Description

(524000-

1

(S24WO­(S24000-

1

1

1

(524000­(S240M1-

(S24000­(S24000-

1

)

)

1
1

1

(S25706-

1

1

)

)

)
)

(524000- Shroud. Fan 1

i

)

)

)

(S241072

(S25708-

1

)

Cooler. Hydraulic Fluid 1

Fitting, Elbow, 45" 1

Sleeve.

Tie, Cable 2

Fining, Straight 1
Angle, Radiator Mount
Radiator

Nut. Retainer
Cap. Radiator

Shroud and Label Assembly 1
Molding, Rigid

Molding, Rigid
Molding, Rigid

Clamp, Worm Drive

Hose.

Hose. Lower Radiator

racket.

Bracket, Radiator Mount
Plate
Molding, Rigid

Strip 1
Plate 1

Hydraulic 3

Cock, Drain

-

-

Upper Radiator 1

Shroud 1

Kit.

Radiator Mount Bracket

-

1

2

4

5-1

1

1

1

1

1

9

Find

...

GoTo..

5-20

Home

Find...

Go To..

throttle cable is 57089

Fig.

17

-

Find

Carburetor

...

GoTo..

and

Air

Cleaner Group

527

SERIES-2

MM152

(1

0-871

Fig.

Home

Find...

Go To..

17

-

Carburetor and Air Cleaner Group

a25zj

TENNANV

Kev

-

,

1 141
2 06842
3 52450
4 54141-1 (524000­5 58120

6 14432

7

8 58346 (524000­9 46236

10 17409
1

I

12 82533 (S24000­13
14 47826-1 (S24000­15 22297

16 24924
17 50308
18 16738 (524000­19 82674 (S24000-

20 57230 (S24Cm-

21 11984 (524000424668)
22 40585
23 57392 (S24OM)­24 76736 (524689­25 54912-8 (S24000-

26 14601
27 42196 (S24000­28 50332-1 (S24000­29 82503 (S24M)O­30 57394

31
32 06838
33 06841 (S24901S252021 ~trao.

33

34

35 03491 (S24669­36 43844 (S24669­37 03505 IS24669-

38 03568
39 15555-1 (S24669-

40 58846 (S24000-

Part No. Serial Number Descri~tion

-

38A

57061

57258 (524000-

54333

40023

09563

69736 (524669-

Machine

(524000­(S24000-524900)
(S24000-

.

IS24000­(S24000-

(S24WO-

(S24000­(S24000-

(524000­(S24000-

(524000­(524000-

(524000-S24668)

(S24000-

(S240W­(524000-

(S2490t­is25203-

(524669-

)

1

1

)

)
)

)

)

1

1

1

1

)

1

1

)

)

)

)

)

1

)

1

)
)
)

1

1

)

j

)

)

1

1

i

Horn
Replacement Kit. Mount Bracket
Band Assembly, Mounting
Body. Air Cleaner

Clamp, Worm

Tube.

Tube, Air Intake

Clamp, Cable
Cable Assembly, Choke

~ose.
Spud

Clamp,

Hose.

Clamp, Worm
Washer, Nylon

Elbow,

Gasket. Carburetor
Carburetor
Bracket, Throttle Cable

Fitting, Elbow

Fitting, Straight
Spring. Fiat
Clamp. Cable
Gasket, Carburetor

Ball Joirn

Stud

Socket, Ball Joint

Sleeve

Arm,

Screw, Shoulder
Bracket, Air Cleaner

strip;

.

Fitting. Straight
tine Assembly, Fuel

Clamp. Worm Drive
Hose. Fuel Line

Fuel Line

)

)

Fitting, Elbow
Spring. Compression

Element. Air Cleaner

Drive

Air Intake

Air

Cleaner

Worm Dr~ve

Rubber

Drive

Carburetor

Governor

~uowfl

sipport

1

1

2

1

1

3
1

1

2

1
1

1

2

1
1

1

1
1

1

1
1

1

1

2

1

1

1

1
1
1

1

.1

1

527

SERIES-2

MMt52

(3-88)

Find

...

5-21

GoTo..

Fig.

Home

Find...

Go To..

18

-

Fuef

Tank

and

Shrouds

Group

5-22

Find

...

GoTo..

527

SERIES

II

MM152

(4i7)

Fig.

Home

Find...

Go To..

18

-

Fuel Tank and Shrouds Group

TENNAW

KeY

1 64476
2
3 23524-4

4 56779

5 57103
6

7 5891
8 57430 (524000- Bracket. Rear Deck Brace
9 76736

10 49287

11 16387 (52400G
12 54333
13 02485 (524000­14 41845

15 17413
16 04601

17

18

19 43844

20

21 57449
22 51230 ($24000­23 82526
24 57459

25
26 571 00

27 57818
28 06225

29

30

31 82730 (524000­32 36192
33 57461

34

35 03475
36 82661 (S24005-~

37 40585

38
39 82525 (S24000-mom
40 08878

41 1 1848

42

43

44

Pan

No.

64489

37083-1 (S24000-

6 is240~)-

t

1984 (S240M)-

82544 (S24WO­57404

57458 (524000-

76979
82728 (S24WO-

57149 (S24000-

69596 (S24OW-xxma

03536

43844

82526 (S24669-

Machine

Serial

(S24000­(S24000­(S24000­(S24000-

(S24000-

Number

)

)

)
)
)

1

j

(524669­(S24000-

(524000-

(

--

(524000-

(

--

j

)

)

1

)

1
1

)

1

)

(S240M3-

(

--

(

--

(S240M)-

(

wwmor424668)

)

)

)

)

)

1

(524000-

(S24000­(5241

29-

(524129-

(S24000­(S24000-

1

)

1

)

)
)

1
1

1

($24000-524128)

)

(S24000-xxxxxx

(S240OD-525376) Replacement
(S24000-x~am

(S24669- (S24669-

)

)

)

)
)

)

1

Description
Bumper. Rear 1

Washer 10

Ring.

Retaining 4

Strip. Rubber 2

Deck,

Catch 3

seal

Clamp, Cable 3
Clamp, Cable

Hose,

Clamp. Worm Drive
Nut. Retainer

Nut.

Fitting, Nipple
Strainer. Fuel

Fitting. Elbow
Fitting. Straight, Barbed 2
Clamp. Worm Drive 4
Hose. Fuel tine 1

Filter.

Hose. Fuel Line 1

Tray. Rear 1

Tank. Fuel 1

Tape, Protective 1

Rear

Fuei tine

Well 2

Fuel 1

Pump. Fuel 1
Line Assembly. Gas 1

Bar.

Support

Seal 3
Sleeve 2
Bearing, Thrust 4

Cap.

Lanyard

Shroud,

Pim

Isolator, Vibration
Fitting, Straight
tine Assembly,
Filter, Fuel 1

Fitting, Coupling 1
Line. Fuel

Clamp. Worm Drive 2
Hose, Fuel Line

Assembly

Rear

Kit.

Gas,

Wth

Rear Cover

Gas

Kt.

Cock 1

Gauge

w.

1

1

1

1

4

1

t

1

2

1

1

1

1

1

527

SERIES-2

MM152

(10-

Find

...

5-23

GoTo..

Tennantm Machine

Home

Find...

Go To..

Key

1

2 54274 (S24000­3 09832

4
5

6

7

8
9

10 32841 (S240M)­11

5-24

Part

No.

16314 (S24000-

56465 (S24000­2401

2

57441 (524000-

16341 (524000­57090
32839 (S24000-

32840 (S24000-

Serlal

(~24000­(524000-

(S24000-

Number

Fig.

1

1
1

)

1

1

1

1

)

)

I9

-

Muffler

Group

Description

Bracket,

Isolator. Vibration 2
Washer

Muffler 1

clam^.

Pipe, Tail
Pipe.

Tube. Exhaust

Flange,

Stud

Gasket. Exhaust

Muffler

Muffler

Exhaust

exhaust

527

,

SERIES

II

MM152

01r60

QV.

1

4

3

1

1

1

1

2

1

(4-87)

Find

...

GoTo..