Tennant 200-TB, 100-TB User Manual

AT20012 — 100-Tb
AT20015 — 200-Tb

100−Tb/200−Tb

(Serial No. 3232247603138− )

Orbio Solution Transport Unit

Generador de soluciones de limpieza

Générateur de Solution de Nettoyage

Operator and Parts Manual EN

Manual de funcionamiento y lista de componentes ES

Manuel de fonctionnement et liste des pièces FR

North America

www.orbiotechnologies.com

DM20016

Rev. 01 (1-2013)

*DM20016*

This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand
the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

 The machine is operated with reasonable care according to instructions provided.
 The machine is maintained regularly - per the machine maintenance instructions provided.
 The machine is maintained with manufacturer supplied or equivalent parts.

When ordering replacement parts use the Parts List section in this manual. Before ordering parts or supplies, be sure
to have your machine model number and serial number.

WARRANTY STATEMENT:
Warranty void if used with any solution other than Orbio Multi−Surface Clearner. Please review Commercial Warranty
Policy on the back cover of this manual.

PROTECT THE ENVIRONMENT

Please dispose of packaging
materials, old machine components,
and hazardous fluids in an
environmentally safe way according
to local waste disposal regulations.

Always remember to recycle.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No. −

Serial No. −

Sales Rep. −

Sales Rep. phone no. −

Customer Number −

Installation Date −

Orbio Technologies

701 North Lilac Drive
Minneapolis, MN 55440
Phone: (800) 553−8033 or (763) 513−2850
www.orbiotechnologies.com

Specifications and parts are subject to change without notice.

Original Instructions, copyright  2012, 2013 Orbio Technologies from TENNANT COMPANY, Printed in U.S.A.

IMPORTANT SAFETY INSTRUCTIONS

(SAVE THESE INSTRUCTIONS) 2........

INTENDED USE 2......................

SAFETY PRECAUTIONS 2..............

SAFETY LABELS 3.....................

COMPONENTS 4.......................

CLEANING SOLUTION 5................

REQUIRMENTS 5......................

OPERATING INSTRUCTIONS 6.............

CHARGING INSTRUCTIONS 6...........

WALL BRACKET INSTALLATION 6.......

BATTERY CHARGING 6.................

FILLING UNIT 7........................

SOLUTION TRANSFER 8................

USER−MAINTENANCE INSTRUCTIONS 9

TROUBLESHOOTING 10.................

ELECTRICAL DIAGRAM 10...............

SPECIFICATIONS 11.....................

PARTS LIST 44.............................

OPERATION EN

CONTENTS

Page

100−Tb/200−Tb DM20016 (7−2012)

1

EN OPERATION

IMPORTANT SAFETY INSTRUCTIONS

(SAVE THESE INSTRUCTIONS)

INTENDED USE

This machine is intended for commercial use only.
The machine is designed for storing, transporting
on flat surfaces, and dispensing Orbio
Multi−Surface Cleaner in an indoor environment.
It is not intended for any other use.

SAFETY PRECAUTIONS

The following precautions are used throughout
this manual as indicated in their description:

WARNING: To warn of hazards

or unsafe practices that could result in
severe personal injury or death.

CAUTION: To warn of unsafe practices
that could result in minor or moderate
personal injury.

FOR SAFETY: To identify actions that must be
followed for safe operation of equipment.

WARNING: Do not push on

inclines. 2% maximum grade.

Follow safety instructions of chemical
manufacturer (MSDS).

FOR SAFETY:

1. Do not operate machine:

− Unless trained and authorized.

− Unless operator manual is read and

understood.

− Unless mentally and physically
capable of following machine
instructions.

− In an area where flammable
vapors/liquids or combustable dusts
are present.

− Unless in proper operating condition.

− With damaged wires or cords.

− Unless on a flat, level surface.

2. Before operating machine:

− Follow safety guidelines concerning
wet floors.

− Make sure all safety devices are in
place and operate properly.

The following information signals potentially
dangerous conditions to the operator or
equipment. Read this manual carefully. Know
when these conditions can exist. Locate all safety
devices on the machine. Then, take necessary
steps to train machine operators. Report machine
damage or faulty operation immediately. Do not
use the machine if it is not in proper operating
condition.

WARNING: Electrical Hazard.

− Disconnect battery before servicing
machine

− Do not modify battery or charger
connections.

− If the power cord to the charger is
damaged or broken, it must be
replaced by the manufacturer or its
service agent or a similarly qualified
person in order to avoid hazard.

WARNING: Electrical Shock

Hazard. DO NOT Use Outdoors. Do Not
Expose expose to rain or moisture.
Store indoors

3. When using machine:

− Do not push on inclines.

− Always stop the machine on a flat

level surface and engage the wheel
lock before dispensing cleaning
solution.

− Report machine damage or faulty
operation immediately.

− Never allow children to play on or
around machine.

− Do not point dispensing nozzle at
other persons.

− Wipe up any spills.

2

100−Tb/200−Tb DM20016 (7−2012)

OPERATION EN

4. When servicing machine:

− Always stop the machine on a flat
level surface and engage the wheel
lock before dispensing cleaning
solution.

− Disconnect battery.

− All repairs must be performed by a

trained service mechanic.

− Use manufacturer supplied or
approved replacement parts.

− Do not modify the machine from its
original design.

− Wear protective gloves and eye
protection when handling batteries
and battery cables. Avoid contact with
battery acid.

− Do not power spray or hose off the
machine. Electrical malfunction may
occur.

5.When using cleaning solution:

− Do not mix Orbio Multi−surface
Cleaner with conventional cleaning
chemicals.

− Do not drink cleaning solution.

− Refer to MSDS (Material Safety Data

Sheet) for additional safety
information and precautions.

6. When transporting machine:

− Turn the toggle switch to the “OFF”
position.

− Get assistance or use a mechanical lift
when lifting machine

− Do not wheel up or down stairs.

− Do not tilt on rear wheels or front

casters.

− Use tie−down straps to secure
machine when transporting by vehicle.

− Do not expose to freezing conditions.

7. After using machine:

− Store unit with toggle switch in the
“OFF” position.

− Store indoors.

− Do not store in freezing conditions.

SAFETY LABELS

The safety labels appear on the equipment in the
locations indicated. Replace damaged labels.

FOR SAFETY: Do not operate machine
unless operator manual is read and
understood.

100−Tb/200−Tb DM20016 (7−2012)

WARNING: Do not push on inclines.
2% maximum grade.

3

EN OPERATION

COMPONENTS

Tank Lid

Dispensing Nozzle

Battery Charger

Receptacle

Toggle Switch

Battery Box

Wheel Lock

Discharge Hose

Battery Level Gauge

Circuit Breaker

4

100−Tb/200−Tb DM20016 (7−2012)

CLEANING SOLUTION

The Orbio Multi−Prupose Cleaner will clean most
soiled or dirty surfaces (nylon and polyester
carpeting, glass, metal, ceramic, laminate, painted
surfaces, and other non-porous surfaces), but is
not recommended for cleaning heavy petroleum
based oils and greases. The Orbio Multi−Prupose
Cleaner also does not kill bacteria, so it must not
be used to sanitize or disinfect surfaces.

Note: Always check carpet manufacturer
specification for color stability and shrinkage
properties before using a water-based solution on
carpeting.

Do not dilute the Orbio Multi−Prupose Cleaner
with water. Water will diminish the cleaning
effectiveness. The Orbio Multi−Prupose Cleaner
is ready to use after dispensing.

FOR SAFETY: Do not mix Orbio
Multi−Prupose Cleaner with
conventional cleaning chemicals. Do
not drink. Refer to MSDS(Material
Safety Data Sheet) for additional safety
information and precautions.

OPERATION EN

The Orbio Multi−Prupose Cleaner does not pose
a skin or eye hazard. The concentration of
sodium hydroxide in the cleaning solution is
approximately 0.001%. For good hygiene
practice, it is recommended that personnel wear
appropriate protective gear when cleaning.

The Orbio Multi−Prupose Cleaner will remain
effective for 30 days or more when stored in a
clean sealed container. Test the cleaning solution
to verify the pH level is at the correct level if the
solution has been stored for longer than 30 days.
Refer to TESTING THE CLEANING SOLUTION
in MAINTENANCE of your 5000-Sc manual for
additional testing information.

NOTE: The temperature for the room / location
where the Orbio Multi−Prupose Cleaner is stored
should be between 50-110F (10 to 43C).

REQUIRMENTS

120 VAC outlet for charger in a dry location.

100−Tb/200−Tb DM20016 (7−2012)

5

EN OPERATION

OPERATING INSTRUCTIONS

MACHINE SETUP

CONNECTING BA TTER Y

1. Loosen the two thumb screws on both sides
of the battery box.

2. Lift off the battery box cover.

CHARGING INSTRUCTIONS

This unit can dispense approximately 1000
gallons (3785L) of Orbio Multi- Surface Cleaner
per battery charge. The battery level gauge will
indicate when the unit requires charging. Return
the unit to the charging station when the gauge
indicates “E”.

Typical battery recharge time from 80% discharge
is 8- 10 hours. Charging can be done at anytime;
the battery level gauge does not have to be at “E”
to connect the charger. You may leave the battery
connected to the charger for extended periods of
time without damage to the battery.

3. Connect the loose cables to the battery’s
positive (+) terminal.

(-)

(+)

Note: Battery must be charged for at least 10
hours before first use.

WALL BRACKET INSTALLATION

A wall bracket for the battery charger is included
with this machine. The battery bracket is intended
to protect the charger from damage and loss.

This bracket should be mounted in a dry location
near a 12V GFI protected circuit in an area
designated for charging. Use the enclosed screws
or other fasteners appropriate for your wall type.

This bracket should be mounted within 70” (178
cm) of the electrical outlet.

4. Replace the battery box cover and tighten the
two thumb screws.

6

100- Tb/200- Tb DM20016 (1- 2013)

BATTERY CHARGING

OPERATION EN

4. Charging may take several hours (charging
occurs at 1.25 amps − allow 8−14 hrs to
charge from “E” to 100%).

FOR SAFETY: Always stop machine on a flat
level surface and engage the wheel lock
before servicing the machine.

1. To charge, bring unit to location of charger.

2. Plug the charger cord into the battery charger
receptacle.

5. Green light indicates that the charging is
complete.

6. Unplug charger from battery charger
receptacle.

3. Yellow light on the charger indicates the unit is
charging.

100−Tb/200−Tb DM20016 (7−2012)

7

EN OPERATION

REPLACING BATTERY

FOR SAFETY: Always stop machine on a flat
level surface and engage the wheel lock
before servicing the machine.

NOTE: Make sure battery charger is disconnected
from battery charger recpticle before replacing
battery.

1. Loosen the two thumb screws on both sides
of the battery box.

FOR SAFETY: When servicing machine, wear
protective gloves and eye protection when
handling batteries and battery cables. Avoid
contact with battery acid.

3. Disconnect the red positive (+) cables first
then black negative (−) cables from the
battery. Carefully remove battery from
machine.

2. Lift off the battery box cover.

(−)

4. Install new battery. Connect the black cables
to negative (−) terminal first then red cables to
positive (+) terminal.

5. Dispose of old battery in an environmentally
safe way according to your local regulations.
Contact your local regulatory authorities for
proper transporting and disposal instructions.
Remove battery prior to machine disposal.

Help preserve the environment − Recycle!

(+)

8

100−Tb/200−Tb DM20016 (7−2012)

FILLING UNIT

FOR SAFETY: Always stop the machine on a
flat level surface and engage the wheel lock
before dispensing cleaning solution.

1. Bring the machine to the Orbio Multi−Surface
Cleaner generator. Engage wheel lock.

OPERATION EN

4. Close tank lid. Make sure lid is secured.

FOR SAFETY: Wipe up any spills

SOLUTION TRANSFER

1. Wrap the dispensing hose securly around the
handle of the machine.

2. Lift open tank lid.

3. Fill unit from the Orbio Multi−Surface Cleaner
generator.

2. Disengage wheel lock.

100−Tb/200−Tb DM20016 (7−2012)

3. Move unit to reservoir/tank fill location.

WARNING: Do not push on

inclines. 2% maximum grade.

9

EN OPERATION

4. Engage wheel lock.

5. Move toggle switch to the ON position.

7. Move toggle switch to the OFF position.

IMPORTANT: When finished using the machine,
store unit in a dry location in an upright position.
Do not expose to rain, direct sunlight or freezing
conditions.

USER−MAINTENANCE INSTRUCTIONS

This machine requires NO routine maintenance
by the operator.

6. Unwrap dispensing hose from the machine
and place dispensing nozzle into reservoir to
be filled. Squeeze trigger to dispense solution
until full.

FOR SAFETY: Wipe up any spills

10

100−Tb/200−Tb DM20016 (7−2012)

OPERATION EN

TROUBLESHOOTING

Problem Cause Remedy

Dispensing nozzle not dispensing Battery charge low Return machine to charger and

recharge battery
Battery no longer holds charge Replace battery
Circuit breaker tripped Reset Circuit Breaker
Toggle switch in OFF position Turn toggle ON/OFF switch to

the ON position.

ELECTRICAL DIAGRAM

+

POSITIVE LEAD (RED)

PRESSURE

SWITCH

PUMP

MOTOR

12 VDC
14 AMP

12V

D/C

CIRCUIT BREAKER

15 A

TOGGLE
SWITCH

NEGATIVE LEAD (BLACK)

−

POS

NEG

BATTERY
METER

100−Tb/200−Tb DM20016 (7−2012)

11

EN OPERATION

SPECIFICATIONS

ITEM 100−Tb Dimensions/Capacity 200−Tb Dimensions/Capacity

Length 26 in (660 mm) 35 in (889 mm)
Width 20 in (508 mm) 26 in (660 mm)
Height 36 in (914 mm) 43 in (1092 mm)
Weight (Empty) 65 lbs (29.5 kg) 85 lbs (38.6 kg)
Weight (Full) 257 lbs (116.5 kg) 469 lbs (212.7 kg)
Tank Capacity 23 gallons (87 L) 46 gallons (174 L)
Output 5 gpm (19 lpm) 5 gpm (19 lpm)
Hose 10 ft, ½ in I.D.

(3.3 m, 12.7 mm I.D.)
Liquid Temp 50F to 110F (10C to 43C 50F to 110F (10C to 43C
Decibel Rating at

62 dB(A) 62 dB(A)
Operator’s Ear

Vibration at Hand Hontrols <2.5m/s

2

Pump Motor 12V 5gpm 12V 5gpm
Battery 12 Volt, 21 Amp Hr, Sealed Lead

Acid
Battery Charger Off−Board, 1.25 Amp Automatic Off−Board, 1.25 Amp Automatic
Output per Charge 1000 gallons (3785 L) 1000 gallons (3785 L)
Battery Recharge Time

8−10 hours 8−10 hours
from 80% discharge

10 ft, ½ in I.D.
(3.3 m, 12.7 mm I.D.)

<2.5m/s

2

12 Volt, 21 Amp Hr, Sealed Lead
Acid

12

100−Tb/200−Tb DM20016 (7−2012)

MACHINE DIMENSIONS

100−Tb 200−Tb

OPERATION EN

26 in

(660 mm)

36 in

(941 mm)

20 in

(508 mm)

26 in

(660 mm)

43 in

(1092 mm)

35 in

(889 mm)

100−Tb/200−Tb DM20016 (7−2012)

13

ES FUNCIONAMIENTO

Este manual se incluye en todos los modelos nuevos. Proporciona la información necesaria para su utilización y
mantenimiento.

Lea todo el manual detenidamente para comprender el funcionamiento de la máquina antes
de utilizarla o revisarla.

Esta máquina ofrece un funcionamiento excelente. Sin embargo, los resultados serán óptimos a un coste mínimo si:

 La máquina se maneja con un cuidado razonable de acuerdo con las instrucciones adjuntas.
 Revisa la máquina periódicamente, de acuerdo con las instrucciones de mantenimiento adjuntas.
 Realiza el mantenimiento de la máquina con piezas suministradas por el fabricante o equivalentes.

Utilice la sección Lista de piezas de este manual para realizar pedidos de recambios. Antes de realizar los pedidos de
piezas o suministros, asegúrese de disponer del número de modelo y número de serie de la máquina.

DECLARACIÓN DE GARANTÍA:
Se anulará la garantía si se utiliza con cualquier solución distinta al limpiador de multisuperficies Orbio. Revise la política
de garantía comercial de la contraportada de este manual.

PROTECCIÓN DEL MEDIO
AMBIENTE

Deseche el material de embalaje, las
piezas usadas de la máquina y fluidos
peligrosos de forma segura para el medio
ambiente, de acuerdo con las normativas
locales sobre desecho de residuos.

No olvide reciclar.

DATOS DE LA MÁQUINA

Rellénelos durante la instalación de la máquina para

poder utilizarlos como referencia en el futuro.

Nº de modelo −

Nº de serie −

Rep. ventas −

Nº de teléf. rep. ventas −

Número de cliente −

Fecha de instalación −

Las características técnicas y las piezas están sujetas a modificaciones sin previo aviso.
Instrucciones originales, Copyright  2012, 2013 Orbio Technologies de TENNANT COMPANY. Impreso en EE.UU.

14

100−Tb/200−Tb DM20016 (7−2012)

Página
INSTRUCCIONES DE SEGURIDAD
IMPORTANTES (CONSERVE ESTAS

INSTRUCCIONES) 16.......................

USO PREVISTO 16......................

MEDIDAS DE SEGURIDAD 16............

ETIQUETAS DE SEGURIDAD 18..........

COMPONENTES 19.....................

SOLUCIÓN DE LIMPIEZA 20..............

REQUISITOS 20.........................

INSTRUCCIONES DE FUNCIONAMIENTO 21.

INSTRUCCIONES DE CARGA 21..........

INSTALACIÓN DE SOPORTE DE PARED 21

CARGA DE LA BATERÍA 21...............

SUSTITUCIÓN DE LA BATERÍA 23........

LLENADO DE LA UNIDAD 24.............

TRANSFERENCIA DE LA SOLUCIÓN 24...
INSTRUCCIONES DE MANTENIMIENTO

PARA EL USUARIO 25................

SOLUCIÓN DE PROBLEMAS 26..........

ESQUEMA ELÉCTRICO 26...............

ESPECIFICACIONES 27..................

DIMENSIONES DE LA MÁQUINA 28.......

LISTA DE PIEZAS 44........................

FUNCIONAMIENTO ES

ÍNDICE

100−Tb/200−Tb DM20016 (7−2012)

15