Telit ML865G1 User Manual

[0
Mod. 08
ML865G1
1VV0301632 Rev. 4 – 2020-09-23
1.2017]
05 2017-01 Rev.6
ML865G1 HW Design Guide
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

NOTICE

While reasonable efforts have been made to assure the accuracy of this document, Telit assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. The information in this document has been carefully checked and is believed to be reliable. However, no responsibility is assumed for inaccuracies or omissions. Telit reserves the right to make changes to any products described herein and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Telit does not assume any liability arising out of the application or use of any product, software, or circuit described herein; neither does it convey license under its patent rights or the rights of others.
It is possible that this publication may contain references to, or information about Telit products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that Telit intends to announce such Telit products, programming, or services in your country.

COPYRIGHTS

This instruction manual and the Telit products described in this instruction manual may be, include or describe copyrighted Telit material, such as computer programs stored in semiconductor memories or other media. Laws in the Italy and other countries preserve for Telit and its licensors certain exclusive rights for copyrighted material, including the exclusive right to copy, reproduce in any form, distribute and make derivative works of the copyrighted material. Accordingly, any copyrighted material of Telit and its licensors contained herein or in the Telit products described in this instruction manual may not be copied, reproduced, distributed, merged or modified in any manner without the express written permission of Telit. Furthermore, the purchase of Telit products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Telit, as arises by operation of law in the sale of a product.

COMPUTER SOFTWARE COPYRIGHTS

The Telit and 3rd Party supplied Software (SW) products described in this instruction manual may include copyrighted Telit and other 3rd Party supplied computer programs stored in semiconductor memories or other media. Laws in the Italy and other countries preserve for Telit and other 3rd Party supplied SW certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Telit or other 3rd Party supplied SW computer programs contained in the Telit products described in this instruction manual may not be copied (reverse engineered) or reproduced in any manner without the express written permission of Telit or the 3rd Party SW supplier. Furthermore, the purchase of Telit products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Telit or other 3rd Party supplied SW, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.
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USAGE AND DISCLOSURE RESTRICTIONS

I. License Agreements
The software described in this document is the property of Telit and its licensors. It is furnished by express license agreement only and may be used only in accordance with the terms of such an agreement.
II. Copyrighted Materials
Software and documentation are copyrighted materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Telit
III. High Risk Materials
Components, units, or third-party products used in the product described herein are NOT fault-tolerant and are NOT designed, manufactured, or intended for use as on-line control equipment in the following hazardous environments requiring fail-safe controls: the operation of Nuclear Facilities, Aircraft Navigation or Aircraft Communication Systems, Air Traffic Control, Life Support, or Weapons Systems (High Risk Activities"). Telit and its supplier(s) specifically disclaim any expressed or implied warranty of fitness for such High Risk Activities.
IV. Trademarks
TELIT and the Stylized T Logo are registered in Trademark Office. All other product or service names are the property of their respective owners.
V. Third Party Rights
The software may include Third Party Right software. In this case you agree to comply with all terms and conditions imposed on you in respect of such separate software. In addition to Third Party Terms, the disclaimer of warranty and limitation of liability provisions in this License shall apply to the Third Party Right software.
TELIT HEREBY DISCLAIMS ANY AND ALL WARRANTIES EXPRESS OR IMPLIED FROM ANY THIRD PARTIES REGARDING ANY SEPARATE FILES, ANY THIRD PARTY MATERIALS INCLUDED IN THE SOFTWARE, ANY THIRD PARTY MATERIALS FROM WHICH THE SOFTWARE IS DERIVED (COLLECTIVELY “OTHER CODE”), AND THE USE OF ANY OR ALL THE OTHER CODE IN CONNECTION WITH THE SOFTWARE, INCLUDING (WITHOUT LIMITATION) ANY WARRANTIES OF SATISFACTORY QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
NO THIRD PARTY LICENSORS OF OTHER CODE SHALL HAVE ANY LIABILITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOST PROFITS), HOWEVER CAUSED AND WHETHER MADE UNDER CONTRACT, TORT OR OTHER LEGAL THEORY, ARISING IN ANY WAY OUT OF THE USE OR DISTRIBUTION OF THE OTHER CODE OR THE EXERCISE OF ANY RIGHTS GRANTED UNDER EITHER OR BOTH THIS LICENSE AND THE LEGAL TERMS APPLICABLE TO ANY SEPARATE FILES, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
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ML865G1-WW

APPLICABILITY TABLE

PRODUCTS
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Contents

NOTICE 2
COPYRIGHTS .................................................................................................. 2
COMPUTER SOFTWARE COPYRIGHTS ....................................................... 2
USAGE AND DISCLOSURE RESTRICTIONS ................................................ 3
I. License Agreements ....................................................................... 3
II. Copyrighted Materials .................................................................... 3
III. High Risk Materials ........................................................................ 3
IV. Trademarks .................................................................................... 3
V. Third Party Rights ........................................................................... 3
APPLICABILITY TABLE .................................................................................. 4
CONTENTS ...................................................................................................... 5
1. INTRODUCTION ............................................................................ 9
Scope ............................................................................................. 9
Audience ........................................................................................ 9
Contact Information, Support ......................................................... 9
Text Conventions ......................................................................... 10
Related Documents ...................................................................... 11
2. GENERAL PRODUCT DESCRIPTION ........................................ 12
Overview ...................................................................................... 12
Product Variants and Frequency Bands ....................................... 12
Target Market ............................................................................... 13
Main features ................................................................................ 13
TX Output Power .......................................................................... 14
RX Sensitivity ............................................................................... 15
2.6.1. ML865G1-WW .............................................................................. 15
Mechanical Specifications ............................................................ 17
2.7.1. Dimensions ................................................................................... 17
2.7.2. Weight .......................................................................................... 17
Temperature Range ..................................................................... 17
3. PINS ALLOCATION .................................................................... 18
Pin-out .......................................................................................... 18
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Pin Layout .................................................................................... 23
4. POWER SUPPLY ........................................................................ 24
Power Supply Requirements ........................................................ 24
Power Consumption ..................................................................... 25
4.2.1. Idle mode ...................................................................................... 25
4.2.2. ML865G1-WW Connected Mode ................................................. 27
General Design Rules .................................................................. 28
4.3.1. Electrical Design Guidelines ......................................................... 28
4.3.1.1. +5V Source Power Supply Design Guidelines ............................. 28
4.3.1.2. +12V Source Power Supply Design Guidelines ........................... 29
4.3.1.3. Battery Source Power Supply Design Guidelines ........................ 29
4.3.2. Thermal Design Guidelines .......................................................... 30
4.3.3. Power Supply PCB layout Guidelines .......................................... 31
RTC supply ................................................................................... 32
VAUX Power Output ..................................................................... 32
5. DIGITAL SECTION ...................................................................... 34
Logic Levels ................................................................................. 34
Power On ..................................................................................... 35
Auto Power On ............................................................................. 38
Power Off ..................................................................................... 38
Unconditional Shutdown ............................................................... 40
Wake from deep sleep mode ....................................................... 43
Fast power down .......................................................................... 43
5.7.1. Fast Shut Down by Hardware....................................................... 44
5.7.2. Fast Shut Down by Software ........................................................ 45
Communication ports ................................................................... 45
5.8.1. USB 2.0 HS .................................................................................. 45
5.8.2. SPI ................................................................................................ 47
5.8.3. SPI Connections ........................................................................... 48
5.8.4. Serial Ports ................................................................................... 48
5.8.4.1. Modem serial port 1 (USIF0) ........................................................ 48
5.8.4.2. Modem serial port 2 (USIF1) ........................................................ 50
5.8.4.3. RS232 level translation ................................................................ 51
General purpose I/O ..................................................................... 52
5.9.1. Using a GPIO as INPUT ............................................................... 53
5.9.2. Using a GPIO as OUTPUT ........................................................... 54
5.9.3. Indication of network service availability....................................... 54
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External SIM Holder ..................................................................... 55
ADC Converter ............................................................................. 55
5.11.1. Using ADC Converter ................................................................... 56
Forced USB boot .......................................................................... 56
6. RF SECTION ................................................................................ 57
Bands Variants ............................................................................. 57
TX Output power .......................................................................... 57
RX Sensitivity ............................................................................... 57
Antenna requirements .................................................................. 57
6.4.1. PCB Design guidelines ................................................................. 58
6.4.2. PCB Guidelines in case of FCC Certification ............................... 60
6.4.2.1. Transmission line design .............................................................. 60
6.4.2.2. Transmission Line Measurements................................................ 62
6.4.2.3. Antenna Installation Guidelines .................................................... 64
7. AUDIO SECTION ......................................................................... 65
Electrical Characteristics .............................................................. 65
Codec examples ........................................................................... 65
8. GNSS SECTION .......................................................................... 66
GNSS Signals Pin-out .................................................................. 66
RF Front End Design .................................................................... 66
8.2.1. Guidelines of PCB line for GNSS Antenna ................................... 66
8.2.2. Hardware-based solution for GNSS and LTE coexistence ........... 67
GNSS Antenna Requirements ..................................................... 67
8.3.1. GNSS Antenna specification ........................................................ 67
8.3.2. GNSS Antenna – Installation Guidelines ...................................... 68
8.3.3. Powering the External LNA (active antenna) ................................ 68
GNSS Characteristics .................................................................. 69
9. MECHANICAL DESIGN............................................................... 70
Drawing ........................................................................................ 70
10. APPLICATION PCB DESIGN ...................................................... 71
General ......................................................................................... 71
Footprint ....................................................................................... 71
PCB pad design ........................................................................... 73
PCB pad dimensions .................................................................... 73
Stencil ........................................................................................... 74
Solder paste ................................................................................. 75
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Solder Reflow ............................................................................... 75
11. PACKAGING ............................................................................... 77
Tray .............................................................................................. 77
Reel .............................................................................................. 79
Moisture sensitivity ....................................................................... 79
12. CONFORMITY ASSESSMENT ISSUES ..................................... 81
ANATEL Regulatory Notices ........................................................ 81
13. SAFETY RECOMMENDATIONS ................................................. 82
READ CAREFULLY ..................................................................... 82
14. ACRONYMS ................................................................................ 83
15. DOCUMENT HISTORY ................................................................ 85
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ML865G1 HW Design Guide

1. INTRODUCTION

Scope

Scope of this document is is the description of some hardware solutions useful for developing a product with the Telit ML865G1 module.

Audience

This document is intended for Telit customers, who are integrators, about to implement their application using our ML865G1 module.

Contact Information, Support

For general contact, technical support services, technical questions and report documentation errors contact Telit Technical Support at:
TS-EMEA@telit.com
TS-AMERICAS@telit.com
TS-APAC@telit.com
TS-SRD@telit.com
Alternatively, use:
http://www.telit.com/support
For detailed information about where you can buy the Telit modules or for recommendations on accessories and components visit:
http://www.telit.com
Our aim is to make this guide as helpful as possible. Keep us informed of your comments and suggestions for improvements.
Telit appreciates feedback from the users of our information.
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This information MUST be followed or catastrophic
Alerts the user to important points about

Text Conventions

Danger – equipment failure or bodily injury may occur.
Caution or Warning – integrating the module, if these points are not followed, the module and end user equipment may fail or malfunction.
Tip or Information – Provides advice and suggestions that may be useful when integrating the module.
All dates are in ISO 8601 format, i.e. YYYY-MM-DD.
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Related Documents

80000NT10001A - SIM INTEGRATION DESIGN GUIDES Application Note
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ML865G1 HW Design Guide

2. GENERAL PRODUCT DESCRIPTION

Overview

The ML865G1 module is a CATM / NBIoT / 2G communication product which allows integrators to plan on availability for even the longest lifecycle applications, highly recommended for new designs specified for coverage worldwide.
The ML865G1 operates with 1.8 V GPIOs, minimizing power consumption and making it even more ideally suited for battery powered and wearable device applications.

Product Variants and Frequency Bands

Product 2G Band (MHz) LTE CATM1 NBIoT Region
ML865G1-WW 850, 900, 1800,
1900
Refer to “RF Section” for details information about frequencies.
NOTE:
B1, B2, B3, B4, B5, B8, B12, B13, B18, B19, B20, B25, B26, B27, B28, B66, B85
B1, B2, B3, B4, B5, B8, B12, B13, B18, B19, B20, B25, B26, B28, B66, B71, B85
Cellular technologies and frequency bands that are enabled may vary based on firmware version and firmware configuration used.
Worldwide
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Target Market

ML865G1 can be used for telematics applications where tamper-resistance, confidentiality, integrity, and authenticity of end-user information are required, for example:
Telematics services
Road pricing
Pay-as-you-drive insurance
Stolen vehicles tracking
Internet connectivity

Main features

Function Features
Modem
Interfaces
CATM, NBIoT, 2G technologies
SMS support (text and PDU)
Alarm management
Real Time Clock
Main UART for AT command access
AUX UART used for diagnostic monitoring and
debugging
USB
SPI
8 GPIOs
Antenna port
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TX Output Power

ML865G1-WW
Band Mode Class
850/900MHz
1800/1900MHz
B1, B2, B3, B4, B5, B8, B12,
B13, B18, B19, B20, B25, B26,
B27, B28, B66, B85
B1, B2, B3, B4, B5, B8, B12,
B13, B18, B19, B20, B25, B26,
B28, B66, B85
B71
RF power (dBm)
GPRS 4 32.5
EGPRS E2 27
GPRS 1 29.5
EGPRS E2 26
(LTE) CAT-
M1
(LTE) CAT-
NB2
(LTE) CAT-
NB2
3 23
3 23
5 20
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RX Sensitivity

2.6.1. ML865G1-WW

REFsens (dBm)
3GPP REFsens (dBm)*
Band
Typical
CATM1 / Band1 -106.2 -102.7
CAT M1 / Band2 -107.4 -100.3
CAT M1 / Band3 -106.1 -99.3
CAT M1 / Band4 -107.1 -102.3
CAT M1 / Band5 -106.4 -100.8
CAT M1 / Band8 -105.9 -99.8
CAT M1 / Band12 -103.7 -99.3
CAT M1 / Band13 -107.0 -99.3
CAT M1 / Band18 -107.1 -102.3
CAT M1 / Band19 -105.5 -102.3
CAT M1 / Band20 -106.1 -99.8
CAT M1 / Band25 -107.2 -
CAT M1 / Band26 -106.6 -100.3
CAT M1 / Band27 -107.2 -100.8
CAT M1 / Band28 -106.4 -100.8
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CAT M1 / Band66 -106.8 -
CAT M1 / Band85 -102.2 -
CAT NB2 / Band1 -116.2 -108.2
CAT NB2 / Band2 -116.4 -108.2
CAT NB2 / Band3 -116.2 -108.2
CAT NB2 / Band4 -116.0 -
CAT NB2 / Band5 -116.0 -108.2
CAT NB2 / Band8 -110.6 -108.2
CAT NB2 / Band12 -115.5 -108.2
CAT NB2 / Band13 -115.9 -108.2
CAT NB2 / Band18 -116.1 -108.2
CAT NB2 / Band19 -115.7 -108.2
CAT NB2 / Band20 -115.4 -108.2
CAT NB2 / Band25 -116.4 -
CAT NB2 / Band26 -115.9 -108.2
CAT NB2 / Band28 -115.9 -108.2
CAT NB2 / Band66 -116.4 -108.2
CAT NB2 / Band71 -104.7 -
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CAT NB2 / Band85 -115.9 -
* 3GPP TS 36.521-1 Release 15

Mechanical Specifications

2.7.1. Dimensions

The overall dimensions of ML865G1-WW are:
Length: 24.0 mm
Width: 24.0 mm
Thickness: 2.6 mm

2.7.2. Weight

The nominal weight of the ML865G1-WW is 2 grams.

Temperature Range

Operating Temperature
Range
Storage Temperature
Range
(*) Functional: if applicable, the module is able to make and receive voice calls, data calls, send and receive SMS and data traffic.
–40°C to +85°C
–40°C to +105°C
The module is fully functional (*) and
compliant according to regulatory
The module is not powered and not
connected to power supply
Note
standards.
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The numbering of the pins has been changed accordingly and

3. PINS ALLOCATION

Warning: ML865G1 is adopting a modified 56-pin xL865 Form Factor, pin to pin compatible with the previous 48-pin xL865 FF and with 8 additional pads.
attention has to be paid when comparing with previous 48-pin xL865 FF design.

Pin-out

Pin Signal I/
Function Type Comment
O
USB HS 2.0 COMMUNICATION PORT
20 USB_D+ I/O USB differential Data
(+)
19 USB_D- I/O USB differential Data
(-)
18 VUSB I Power sense for the
internal USB
transceiver.
Asynchronous Serial Port (USIF0) - Prog. / Data + HW Flow Control
1 C109/DCD O Output for Data carrier
detect signal (DCD) to
DTE
3V
3V
3-5V Internal PD
CMOS
1.8V
(100K)
2 C125/RING O Output for Ring
indicator signal (RI) to
DTE
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CMOS
1.8V
ML865G1 HW Design Guide
3 C107/DSR O
Output for Data set
ready signal (DSR) to
DTE
4 C108/DTR I Input for Data terminal
ready signal (DTR)
from DTE
5 C105/RTS I
Input for Request to
send signal (RTS)
from DTE
6 C106/CTS O Output for Clear to
send signal (CTS) to
DTE
9 C103/TXD I Serial data input
(TXD) from DTE
10 C104/RXD O Serial data output to
DTE
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
SIM card interface
11 SIMVCC -
External SIM signal –
Power supply for the
SIM
12 SIMRST O External SIM signal –
Reset
13 SIMCLK O
External SIM signal –
Clock
14 SIMIO I/O External SIM signal –
Data I/O
ADC
15 ADC_IN1 I
Analog/Digital
converter input
1.8V
1.8V
1.8V
1.8V Internal pull-up 20K
Auxiliary (USIF1)
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52 RXD_AUX /SPI_MISO I/O
Auxiliary UART (RX Data)/SPI_MISO
53 TXD_AUX / SPI_MOSI I/O Auxiliary UART (TX
Data)/SPI_MOSI
CMOS
1.8V
CMOS
1.8V
Miscellaneous
7 ON_OFF/WAKE I Input Command for
1.8V Active Power ON/OFF and to wake from deep sleep mode (PSM)
55 HW_SHUTDOWN* I UNCONDITIONAL
VBATT
SHUTDOWN
51 V_AUX/PWRMON O 1.8V
56 FORCED_USB_BOOT I CMOS
1.8V
High
40 ANTENNA I/O Antenna pad – 50 Ω RF
37 GNSS_ANT I GNSS receiver input -
RF
50 Ω
GPIO
48 GPIO_01 / DVI_WA0 I/O GPIO01 Configurable
GPIO / Digital Audio
CMOS
1.8V
Interface (WA0)
47 GPIO_02 /DVI_RX I/O GPIO02 I/O pin
Digital Audio Interface
CMOS
1.8V
(RX)
46 GPIO_03 / DVI_TX I/O GPIO03 GPIO I/O pin/
Digital Audio Interface
CMOS
1.8V
(TX)
45 GPIO_04 / DVI_CLK I/O
GPIO04 Configurable GPIO/ Digital Audio
CMOS
1.8V
Interface (CLK)
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33
GPIO_05/ GNSS_LNA_EN
32 GPIO_06 / SPI_CS I/O GPIO06 Configurable
31 GPIO_07 I/O GPIO07 Configurable
30 GPIO_08 I/O
GPIO05 Configurable
I/O
GPIO
GPIO /SPI_CS
GPIO
GPIO08 Configurable GPIO
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
CMOS
1.8V
29 SPI_CLK I/O SPI_CLK CMOS
1.8V
Power Supply
44 VBATT - Main power supply
Power
(Baseband)
STAT_LED
alternate
function
43 VBATT_PA - Main power supply
Power
(Radio PA)
42 GND - Ground Power
41 GND - Ground Power
39 GND - Ground Power
38 GND - Ground Power
35 GND - Ground Power
27 GND - Ground Power
23 GND - Ground Power
21 GND - Ground Power
54 GND - Ground Power
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Reserved
8 RFU
16 RFU
17 RFU
22 RFU
24 RFU
25 RFU
26 RFU
28 RFU
34 RFU
36 RFU
49 RFU
50 RFU
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Pin Layout

TOP VIEW
The pins defined as NC/RFU shall be considered RESERVED and must not be connected to any pin in the application.
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Value
having an excessive voltage drop. If the voltage drop is

4. POWER SUPPLY

The power supply circuitry and board layout are a very important part in the full product design and they strongly reflect on the product overall performance, hence read the requirements carefully and the guidelines that will follow for a proper design.

Power Supply Requirements

The external power supply must be connected to VBATT & VBATT_PA signals and must fulfill the following requirements:
Power Supply
Nominal Supply Voltage 3.8V
Operating Voltage Range 3.20 V - 4.20 V
Extended Voltange Range 2.60 V - 4.50 V
VBATT
min
CAUTION:
The range 2.60V - 3.20V can be used only if both USB and 2G are disabled.
NOTE:
The Operating Voltage Range MUST never be exceeded; care must be taken when designing the application’s power supply section to avoid exceeding the limits it could cause a Power Off of the module.
2.7V
The voltage must be at least VBATT
to power on the module.
min
Overshoot voltage (regarding MAX Extended Operating Voltage) and drop in voltage (regarding MIN Extended Operating Voltage) MUST never be exceeded.
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Measure (Typical)
Mode
Description
IDLE MODE
CATM
(mA)
NBIoT
(mA)
2G
(mA)
NOTE:
For PTCRB approval on the final products the power supply is
required to be within the “Normal Operating Voltage Range”.

Power Consumption

4.2.1. Idle mode

Mode
AT+CFUN=1 9.5 9.2 9.0
AT+CFUN=4 7.5
1.20 0.95 -
0.60 0.60 -
0.181 0.181 -
AT+CFUN=5
0.101 0.101 -
Normal mode: full functionality of the module
Disabled TX and RX; module is not registered on the network
Paging cycle #256 frames (2.56s DRx cycle)
81.92s eDRx cycle length (PTW=2.56s, DRX=1.28s)
327.68s eDRx cycle length (PTW=2.56s, DRX=1.28s)
655.36s eDRx cycle length (PTW=2.56s, DRX=1.28s)
0.051 0.051 -
0.031 0.031 -
- - 0.90 Paging Multiframe 9
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1310.72s eDRx cycle length (PTW=2.56s, DRX=1.28s)
2621.44s eDRx cycle length (PTW=2.56s, DRX=1.28s)
ML865G1 HW Design Guide
PSM MODE
Measure*
(Typical)
GPS (mA)
Typical (mA)
AT+CPS
MS=1
1
PSM in between eDRX
Mode
Active State
(GNSS ON,
CFUN=4)
3uA
No current source or sink by any connected
pin
Mode Description
Acquisition 69.3 GPS+GLO, DPO off
22 GPS+GLO, DPO on DWELL=280ms
Navigation
55.9 GPS+GLO, DPO off
Acquisition 68.5 GPS+GLO, DPO off
Active State
(GNSS ON,
CFUN=5 eDRX)
Navigation
15.7 GPS+GLO, DPO on DWELL=280ms
54 GPS+GLO, DPO off
*reference signal @-130 dbm with static scenario
NOTE:
The reported LTE CAT M1 and LTE CAT NB1 values are an average
among all the product variants and bands for each network wireless
technology.
The support of specific network wireless technology depends on
product variant configuration.
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