Teledyne AX300-I User Manual

Portable Oxygen Analyzer
E
7
OPERATING & SERVICE INSTRUCTIONS FOR
AX300-I
P
ORTABLE OXYGEN
A
NALYZER
0086
TYPE B APPLIED PART:
Equipment provides a degree of protection against electric shock,
particularly regarding—
• Allowable Leakage Current
• Reliability of the protective earth connection (if present).
P/N M75708 Jun 30, 2009
CO 09-008
Teledyne Analytical Instruments i
AX300-I
Copyright © 2009 Teledyne Analytical Instruments. All Rights Reserved
No part of this manual may be reproduced, transmitted, transcribed, stored in a retriev­al system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, optical, ma­nual, or otherwise, without prior written consent of Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749-1580, USA.
Warranty
Teledyne warrants that the goods are free from defects of material and of construction for a period of 2 years (or less, as the case may be, with consumables) from the date of shipment from Teledyne. The liability of Teledyne, if any, shall be limited solely to the replacement or repair of the goods, and shall not include shipping costs or other inci­dental damages as defined in Section 2-715 of the U.S. Uniform Commercial Code.
Teledyne cannot warrant any damage resulting from unauthorized repair, misuse, im­proper maintenance, negligence, or other events not caused by Teledyne or our goods.
CAUTION: FEDERAL LAW RESTRICTS THIS DEVICE TO SALE BY OR
ON THE ORDER OF A PHYSICIAN.
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Portable Oxygen Analyzer
About This Manual
This Manual describes the installation, configuration, operation and
maintenance instructions for Model AX300-I portable oxygen analyzer.
This Manual contains Cautions, Warnings, and Notes to ensure safe
and efficient performance of the analyzer.
For convenience with operating and maintaining your analyzer, this manual includes Specifications, Troubleshooting and Maintenance Spare Parts sections.
How To Use This Manual
This manual is designed to walk you through the initial set-up of the AX300-I Portable Oxygen Analyzer. After you have used it to in­itially commission your analyzer, it becomes a quick reference guide to help you with specific questions or operating challenges.
Before operating the analyzer for the first time, you are advised to read and familiarize yourself with the contents of this manual.
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AX300-I
Safety Messages
Your safety and the safety of others are very important. Please care­fully read and understand the Caution, Warning and Notes found in sev­eral places in the manual.
CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PUR-
POSES AND IN THE MANNER DESCRIBED IN THIS MA­NUAL.
IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES.
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Portable Oxygen Analyzer
Table of Contents
Safety Messages .......................................................................... iv
List of Figures .............................................................................. vii
List of Tables .............................................................................. viii
Introduction ................................................................................... 1
1.1 Features 2
1.2 Options 3
1.3 Applications 3
1.4 Operation Summary 3
Operating Instructions .................................................................. 5
2.1 Setup 5
2.1.1 Sensor Installation or Replacement 5
2.1.2 Mounting 7
2.1.2.1 V-Mount Adapter Installation 7
2.1.2.2 Universal Mounting Clamp Installation 8
2.1.3 Battery Installation 8
2.1.4 Calibration 9
2.1.5 Output 0-1 VDC or RS232 11
2.2 Operating Instructions 13
2.2.1 Procedure 13
2.3 Factors Affecting Sampling Accuracy 14
2.3.1 Humidity 14
2.3.2 Temperature 15
2.3.3 Pressure 15
2.3.4 Discrepancy in Readings 15
2.3.5 Anesthetic Gases 16
2.3.5.1 Gases That MAY INDUCE Reading Error 16
2.3.5.2 Care After Use in Nitrous Oxide 17
2.3.6 Cleaning 17
2.4 Dos and Don’ts 17
Service Instructions .................................................................... 19
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AX300-I
3.1 General Service Information 19
3.2 Overall Maintenance 19
3.3 Battery Maintenance 19
3.4 Sensor Maintenance 19
3.5 Calibration 20
3.6 Factors Affecting Sampling Accuracy 20
3.7 Troubleshooting 20
3.8 Watchdog 23
3.9 Other Problems with the Analyzer 24
3.10 Return Authorization for Service 24
Appendix ...................................................................................... 25
A.1 Specifications 25 A.2 Spare Parts List 26 A.3 Optional Accessories 26
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Portable Oxygen Analyzer
List of Figures
Figure 1-1: AX300-I Front View ....................................................... 1
Figure 2-1: Installing the R17MED Sensor ...................................... 6
Figure 2-2: Sensor Cable Connection to Analyzer ......................... 6
Figure 2-3: Mounting the Sensor in the Tee Adapter ....................... 7
Figure 2-4: V-Mount Adapter Installation ......................................... 7
Figure 2-5: Brass Insert for Universal Mounting Clamp ................... 8
Figure 2-6: Installing Batteries ......................................................... 9
Figure 2-7: Calibration Sequence .................................................. 10
Figure 2-8: 0-1 VDC or RS 232 Digital Output Port ....................... 12
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AX300-I
List of Tables
Table 2-1: Oxygen Reading Error in a Mixture of Anesthetic Gas . 16
Table 3-1 Troubleshooting ............................................................ 20
Table 3.2 Error Codes ................................................................... 23
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Portable Oxygen Analyzer Introduction
Introduction
The Teledyne Analytical Instruments AX300-I Oxygen Analyzer, hereinafter referred to as AX300-I or analyzer, is a portable analyzer de­signed to analyze oxygen concentration in medical gas mixtures. Oxy­gen analysis is linear across the single range of 0-100% using Tele­dyne’s class R17MED oxygen sensor.
Figure 1-1: AX300-I Front View
The AX300-I’s liquid crystal display (LCD) consists of up to 3.5 characters plus a decimal point indicator capable of displaying up to 105%. An integral battery life indicator is displayed continuously on the AX300-I.
The analyzer is powered by three AA alkaline batteries and is de­signed to operate for 2000 hours on a single set of batteries in a Non­alarm State.
A sensor failure alarm is incorporated which warns the user if the sensor signal is lost or low. When this occurs, the SENSOR display and a visual green light will flash, and the alarm buzzer will activate.
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Introduction AX300-I
This alarm condition is also triggered when the oxygen concentration at the point of analysis falls below 18% (Reference: ISO 7767 standard). For safety reasons, the audible alarm cannot be silenced until the alarm condition is resolved.
CAUTION: DURING NORMAL USE, ALARM CONDITIONS SHOULD
NOT BE OVERRIDDEN BY ACTIONS SUCH AS HOLDING THE ALARM SILENCE KEY DEPRESSED OR REMOVING THE BATTERIES. THE CAUSE FOR THE ALARM CONDI­TION SHOULD FIRST BE RESOLVED.
CAUTION: WHILE HOLDING DOWN THE ALARM SILENCE KEY MAY
MOMENTARILY SILENCE THE ALARM BUZZER, AUDIBLE ALARM WILL RETURN UPON DISENGAGING THE ALARM SILENCE KEY. HOLDING THE KEY FOR LONGER DURA­TIONS WILL INITIATE THE “STUCK KEY” ALARM, WHICH CAN BE DEACTIVATED ONLY VIA REMOVING THE BAT­TERIES FROM THE ANALYZER. ANALYZER SHOULD BE RECALIBRATED UP ON REPOWERING THE ANALYZER.
NOTE: THE ALARM SILENCE KEY DOES NOT PLAY ANY ROLE IN
THIS VERSION OF THE ANALYZER. IT IS DESIGNED IN FOR ANY POSSIBLE FUTURE PRODUCT MODIFICATION.
1.1 Features
The following features are standard on the AX300-I:
Large easy to read 3½-digit LCD (see options)
Automatic LCD back lighting upon key press
Microprocessor controlled
Sensor fail/disconnect alarm indicator (audible and visual)
Non-adjustable concentration alarm below 18% O2
2000 operating hours from 3 AA alkaline batteries
Battery status indicator
Stand for upright tabletop deployment
Optional hardware for pole clamping and V block support
Rugged high impact ABS plastic construction
Splash resistant case.
Long life class R17MED sensor
0-1 VDC digital output (optional RS-232)
FDA 510(k) market clearance and CSA/CE marking
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Portable Oxygen Analyzer Introduction
1.2 Options
The following options are available for the AX 300-I analyzer:
A-Option—2½-digit LCD instead of 3½-digit
Note: Contact the factory for modifying your analyzer for 2½-digit LCD. For
RS-232 reconfiguration, see Section 2.1.5.
B-Option—RS 232 digital output instead of 0-1VDC
 
Universal Pole Mounting Clamp (P/N CP 2345)
V-Mount Pole Clamp (P/N CP 2344)
V-Mount Wall Adapter P/N B 647)
0-1 VDC Interface Cable (P/NB-75554)
RS 232 Interface Cable (P/N B-75555)
1.3 Applications
The AX300-I analyzer is intended for spot checking the concentra­tion of oxygen in gas mixtures used in applications such as Anesthesia gas delivery and Respiratory care, and is intended for adult, pediatric and neonatal populations.
1.4 Operation Summary
The AX300-I analyzer uses Teledyne Analytical Instruments’ Pa­tented R17MED oxygen sensor. The sensor output is used to determine the oxygen gas concentration that is displayed on the LCD screen. The concentration alarm of AX300-I analyzer is non-defeatable and will alarm when the oxygen concentration falls below the threshold of 18%. This alarm is tied to sensor fail/disconnect alarm that will also warn the user of a possible sensor problem when the oxygen concentration is less than 18%. When a fault is detected, the SENSOR indicator is displayed on the LCD, and the audible and visual alarms are activated.
The Class R17MED oxygen sensor is a disposable sensor. The sen­sor has a cathode (sensing electrode), an anode (counter electrode), and a compatible electrolyte, and is packaged in a small plastic sensor body. Oxygen entering the sensor reacts with the anode and a proportional cur­rent is collected at the cathode, which is then converted into a digital signal and displayed on the LCD screen on the analyzer.
Used with the R17MED sensor is a removable plastic diverter. This diverter is used to facilitate the transport of gas mixtures through the sensor. The diverter, packaged separately when shipped, is necessary when the tee adapter is used to sample gas flowing through a tube.
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