Teledyne ACCQPrep HP125 Installation And Operation Manual

CCQPrep HP125
60-5233-812 Copyright © 2017 Teledyne Technologies Incorporated. All rights reserved.
Rev. C, January 2019
A
Installation and Operation Guide
WARNINGWARNING
WARNINGWARNING
WARNINGWARNING
CAUTION
WARNINGWARNING
Safety Warnings
ACCQPrep HP125 Installation and Operation Guide
Safety Warnings
Safety Before installing, operating, or maintaining this equipment, it is
imperative that all hazards and preventive measures are fully understood. While specific hazards may vary according to location and application, take heed in the following general warnings:
Liquids associated with this instrument may be classified as carcinogenic, biohazard, flammable, or radioactive. Should these liquids be used, it is highly recommended that this application be accomplished in an isolated environment designed for these types of materials in accordance with federal, state, and local regulatory laws, and in compliance with your company’s chemical/hygiene plan in the event of a spill.
Avoid hazardous practices! If you use this instrument in any way not specified in this manual, the protection provided by the instrument may be impaired.
If you are using flammable solvents or chemicals with this system, vapor concentration levels may exceed the maximum exposure levels as recommended by OSHA Guide 1910.1000. To reduce those levels to a safe exposure, Teledyne Isco recommends that you place the system in a laboratory hood designed for the purpose of ventilation. This hood should be constructed and operated in accordance with federal state and local regulations. In the event of a solvent or chemical spill, your organization should have a plan to deal with these mishaps. In all cases, use good laboratory practices and standard safety procedures.
Hazard Severity Levels This manual applies Hazard Severity Levels to the safety alerts.
These three levels are described in the sample alerts below.
Cautions identify a potential hazard, which if not avoided, may result in minor or moderate injury. This category can also warn you of unsafe practices, or conditions that may cause property damage.
Warnings identify a potentially hazardous condition, which if not avoided, could result in death or serious injury.
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ACCQPrep HP125 Installation and Operation Guide
DANGER
Safety Warnings
DANGER – limited to the most extreme situations to identify an imminent hazard, which if not avoided, will result in death or serious injury.
Hazard Symbols The equipment and this manual use symbols used to warn of
hazards. The symbols are explained in the table below.
The exclamation point within the triangle is a warning sign alerting you of important instructions in the instrument’s technical reference manual.
The lightning flash and arrowhead within the trian­gle is a warning sign alerting you of “dangerous voltage” inside the product.
Hazard Symbols
Warnings and Cautions
Symboles de sécurité
Ce symbole signale l’existence d’instructions importantes relatives au produit dans ce manuel.
Ce symbole signale la présence d’un danger d’électocution.
Warnungen und Vorsichtshinweise
Das Ausrufezeichen in Dreieck ist ein Warn­zeichen, das Sie darauf aufmerksam macht, daß wichtige Anleitungen zu diesem Handbuch gehören.
Der gepfeilte Blitz im Dreieck ist ein Warnzeichen, das Sei vor “gefährlichen Spannungen” im Inneren des Produkts warnt.
Advertencias y Precauciones
Esta señal le advierte sobre la importancia de las instrucciones del manual que acompañan a este producto.
Esta señal alerta sobre la presencia de alto voltaje en el interior del producto.
4
Safety Warnings
For Additional Information
Technical assistance for the Teledyne Isco ACCQPrep HP125 can be obtained from:
Teledyne Isco 4700 Superior St. Lincoln NE 68504
Phone: (800) 775-2965 or (402) 464-0231 Fax: (402) 465-3001 E-mail: IscoService@teledyne.com
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ACCQPrep HP125 Installation and Operation Guide Safety Warnings
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ACCQPrep HP125
Table of Contents
Section 1 Introduction
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Operating Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.1 Multiple Control Possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.2 File Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Safety Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2 Installation
2.1 ACCQPrep Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Setting Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.1 Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.2 Solvent Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.3 Fluid Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.4 ACCQPrep Equipped with Optional ELSD . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.5 Priming Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3 Installing the Manual Injection Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4 Installing the AutoSampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.1 Establishing the Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.5 Column Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5.1 Column mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5.2 Column Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.5.3 Column Select Valve
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.6 Installation Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Section 3 Configuration
3.1 Configuration of the ACCQPrep. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 User Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Prep HPLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4.1 Define a Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4.2 Delete a Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4.3 Creating Other Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4.4 Creating Focused Gradients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Section 4 Operation
4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Method Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Starting a Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.1 Separation with an AutoInjector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.2 AutoInjection Operating Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3.3 Separation using an AutoSampler Module . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.3.4 Using the Queue Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
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ACCQPrep HP125 Table of Contents
4.3.5 AutoSampler Injection Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.3.6 Fraction Collection with the AutoSampler . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.4 Operation Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Section 5 PeakTrak
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 PeakTrak Window Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Method File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.3 Run File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 PeakTrak Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.2 Method Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.3 MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.4 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.5 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.6 PeakTrak Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.7 Method Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.2.8 Column Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.2.9 Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.2.10 Set Data Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.2.11 MS Method Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.2.12 MS Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.2.13 Ionization Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.2.14 Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.2.15 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.2.16 Set Administrator Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3 Examples of PeakTrak actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.1 Editing a method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.2 Alternative Ways to Create Method Files . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.3.3 Defining a Gradient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.3.4 Real-time Gradient Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.5 Bypassing the Injection Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.6 Monitoring the Purity Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.3.7 Viewing runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.3.8 Manual Control of the ACCQPrep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Section 6 Maintenance
6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 Collection Rack and Tray Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 System Standby and Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2.1 Tubing Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Flow Cell Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4.1 Post Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4.2 Quick Cleaning when Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.4.3 Monthly Flow Cell Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.5 ACCQPrep HP125 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.5.1 Injection Valve Rotor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.5.2 Pump Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.5.3 Seal Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.5.4 Check Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.6 AutoSampler Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.7 ELSD Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.7.1 Cleaning the ELSD Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.8 PurIon Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
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ACCQPrep HP125
Table of Contents
6.8.1 ESI and APCI Removal from PurIon S and PurIon L . . . . . . . . . . . . . . . . 6-22
6.8.2 ESI and APCI Replacement PurIon S and PurIon L . . . . . . . . . . . . . . . . . 6-22
6.8.3 Cleaning the Ionization Source Capillary . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.8.4 Replacement of Ion Source Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.8.5 Overpressure Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.8.6 Check Valve Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.8.7 Replacing Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.8.8 PurIon Cone Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.8.9 Capillary Inlet Cone Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.8.10 Capillary Inlet Cone Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.8.11 Capillary Inlet Cone Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.8.12 PurIon Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Appendix A
A.1 Diagrams for the AutoSampler and ACCQPrep . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
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ACCQPrep HP125 Table of Contents
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ACCQPrep HP125
WARNING
Section 1 Introduction
1.1 Overview This Installation Guide provides:
• Safety information
• Unpacking instructions
• Installation instructions, including connections with Windows and iOS operating systems
• Certification and warranty information
The Operating section will guide you on basic system operation.
1.2 Product Overview The Teledyne Isco ACCQPrep HP125 chromatography system
combines high resolution and productivity in a small footprint. It features easy to use software, programmable gradients, UV detection and peak collection, and automatic detection of col­lection tube racks. Its small size makes it a great personal system and well-suited for operation within chemical hoods and other limited indoor spaces. The extended pressure capability supports operation of columns at high flow rates for maximum throughput or added tolerance for high back pressures as columns age.
Avoid hazardous practices! If you use this instrument in any way not specified in this manual, the protection provided by the instrument may be impaired; this may increase your risk of injury.
The ACCQPrep HP125 is available in different configurations to meet your needs. An optional Solvent Selector Valve Module sup­ports up to three choices for solvent A and three different choices for solvent B. Detection options include UV, UV/Vis, ELSD and a mass spectrometer capable of detecting your compounds with up to four individual mass signals including a range of masses. Automation options include the AutoInjector for repeated injec­tions of the same sample, an AutoSampler for single or repeated injections of multiple samples, or a column select module sup­porting up to 4 Prep HPLC columns ranging from 4.6 mm up to 50 mm inner diameter (Larger columns may be used at less than optimum flow rates).
1-1
ACCQPrep HP125 Section 1 Introduction
Figure 1-1 ACCQPrep HP125
ACCQPrep HP125 – This Prep HPLC system has flow rates from 1-125 mL/min, with up to 6000 psi capability. A two com­ponent gradient can be formed from up to six solvents. The system includes active solvent level sensing and detection of a full waste container. The base system includes two fraction col­lection racks. With the optional AutoSampler up to four col­lection racks can be used. The RFID tagged racks can be replaced while in operation with new racks for practically limitless fraction collection.
ACCQPrep HP125 with optional ELSD – This system has the same high performance features as the ACCQPrep HP125 system, but includes an internal evaporative light scattering detector (ELSD). During operation, this detector can be com­bined with the UV (200–400 nm) or UV-vis (200–800 nm) detection to isolate visible and UV absorbing compounds, as well as compounds with little or no chromophores.
ACCQPrep HP125 with optional PurIon Mass Spectrometer – This system has the same features as the
ACCQPrep HP125, but includes a mass spectrometer with a detection range of 10 to 1200 Daltons (Da) (PurIon S) or 10-2000 Da (PurIon L systems). During purification, this system can be combined with the UV (200 - 400 nm) or UV-V (200 - 800 nm) detector to isolate visible and UV absorbing compounds, as well as compounds with specific molecular weights or mass ranges.
1-2
ACCQPrep HP125
Note
Section 1 Introduction
1.3 Operating Overview The ACCQPrep HP125 system is equipped with a capacitive
touch screen display for local control.
The system also supports TCP/IP communication. This allows direct control of the system by an external computer between Ethernet ports of the ACCQPrep HP125 system and the com­puter.
TCP/IP communication also allows remote control of the system via an established network. Remote controlling devices on the network can be a Windows or Apple PC or Laptop, or an Apple iSO mobile device (iPod Touch, iPhone, and iPad).
Teledyne Isco recommends that you obtain assistance from your Information Technology department before attempting direct or network connections. See Technical Note 28 Network- ing Guidelines on the Isco website for more information.
1.3.1 Multiple Control Possibilities
1.3.2 File Storage To support operation from a variety of direct and network con-
The system can be accessed from the built-in touch panel and up to ten network devices. The touch panel shares control with all connected devices. The system performs the most recent command from any control input.
nections, the software and all files are stored in the ACCQPrep HP125. This ensures that your compound purification methods and run history files can be viewed from any connection. Optionally, run files may be saved to a USB flash drive, a net­worked controlling computer, or a network drive.
1.4 Safety Components The power cord is a safety disconnect for the ACCQPrep (Figure
1-2).
To remove power from the ACCQPrep remove the power cord by pulling it straight out from the power inlet connector. The circuit breaker is located adjacent to the power inlet connector. If an internal circuit fault occurs, this breaker will trip. It can be reset by pressing the end of the rocker labeled “1”. In addition, switching the breaker manually to the “0” position will remove power from the internal operating components.
Figure 1-2 Location of power cord for the ACCQPrep
1-3
ACCQPrep HP125 Section 1 Introduction
1.5 Specification
Table 1-1 ACCQPrep HP125
Dimensions of ACCQPrep (Footprint without column or column cover installed)
Dimensions of ACCQPrep AS 2x1 18.9 x 14.0 x 19.3 in (48.0 x 35.6 x 49.0 cm)
Weight
(Including AutoInjector, Column Selector Valve Module, Solvent Selector Valve Mod­ule, and column cover)
Weight of ACCQPrep AS 2x1 27.3 lbs (12.4 kg)
User Interface 15" touchscreen
Power Input voltage range from 100 to 240 VAC,
Line Frequency 50/60 Hz
Ambient Temperature 20 to 40 °C (maximum temperature must be at least 15 °C below the
Humidity (when connected to power) 90% relative humidity maximum at 20 to 40 °C (non-condensing)
Flow Rate Range 1-125 mL/min, ELSD peak collection limited to 4-125 mL/min
Flow Rate Accuracy (tested with water at 6.9 bar or 100 psi)
Pressure Limit 414 bar (6000 psi) derated linearly from 6000 psi at 75 mL/min to
Pressure Accuracy 5% of full scale
27.5 x 14.0 x 20.0 in (69.9 x 35.6 x 50.8 cm)
93.2 lbs (42.3 kg)
106 lbs (48 kg) with optional Evaporative Light Scattering Detector (ELSD)
300 VA maximum.
Line cord is the disconnect device. Power connection is via IEC 60320 C14 power inlet.
boiling point of the solvent)
± 2%
4000 psi at 125 mL/min
Gradient Formation Binary gradient 2 solvent inlets. Optional Solvent Selector Valve Mod-
Gradient Accuracy: ±1% of full scale
Peak Detection Modes Slope or threshold
Flow Cell Pathlength 0.3 mm, ±25% (Standard, other pathlengths available)
UV Detection Wavelength 200 to 400 nm, optional 200 to 800 nm UV-Vis
Wavelength Accuracy ±5 nm
Fraction Accuracy ±[2mL + (flow rate ÷ 60)]
ule expands to 3 solvents each for A & B
Optional ELSD
Gas Inlet Pressure 60 to 70 psig
Gas Consumption <2.5 SLPM
Spray Chamber Temperature Setting range: 10 to 60 °C
limited to minimum of 5 °C below ambient
Drift Tube Temperature Setting range: 30 to 90 °C
Must be 5 °C above spray chamber temperature Minimum tempera­ture is 5 °C above ambient Maximum temperature is 60 °C above ambient
1-4
ACCQPrep HP125
Section 1 Introduction
Table 1-1 ACCQPrep HP125
Electrical Safety per EN 61010-1
Pollution Degree 2
Installation Category II
Maximum Altitude 2000 meters
Note 1. All specifications are subject to change.
Table 1-2 ACCQPrep HP125 with PurIon System
Dimensions (H x W x D) ACCQPrep: 27.5 x 14.0 x 20.0 in (69.9 x 35.6 x 50.8 cm)
Mass Spectrometer 26 x 11 x 22 in (66 x 28 x 56 cm)
Roughing Pump 10 x 9 x 18 in (26 x 23 x 46 cm)
ELSD Detection Option that can be combined with either UV or UV-Vis
10 – 1200 Dalton for S model, 10-2000 for L model,
Mass Spectrometry Detection
1 Dalton Resolution
Electrospray Ionization (ESI) or optional Atmospheric Pressure Chemical Ionization (APCI)
Simultaneous positive and negative ionization for both S and L models.
Note 1. All specifications are subject to change.
Table 1-3 Component Materials List
Chromatographic Tubing 316 stainless steel tubing, PEEK, and
Fluoropolymer
Drain Tubing Vinyl with FEP liner
Chromatographic Valves PEEK, PPS, perfluorelastomer (FFKM)
Flowcell 303 SST, Type ES Quartz, SIMRIZ® SZ485
Chromatography Pump 316 Stainless Steel, UHMWPE, ETFE, ruby, sapphire, and zirconia
Pressure Transducer 316 and 17-4 PH stainless steels and perfluorelastomer (FFKM)
AutoSampler Wash Pharm-A-Line, polypropylene
®
1-5
ACCQPrep HP125 Section 1 Introduction
1-6
ACCQPrep HP125
Note
CAUTION
Spacer
Thumbscrew
Thumbscrew
Section 2 Installation
2.1 ACCQPrep Installation The following section will cover the installation, connection of the
pump, and a review of the priming steps.
When the system ships, it will ship in two boxes to mini­mize the weight. One box will contain the unit and the other box will have the pump and assorted accessories.
Tools Required • Hex wrench (included with the pump module)
1
/4” open end wrench
• Fitting wrench (allows more secure connection of ‘finger tighten’ fittings) (Wrench is included in the ACCQPrep accessory kit)
2.2 Setting Up the System The ACCQPrep chassis including AutoInjector, Solvent Selector
Valve Module, and Column Selector Valve Module, but without the pump assembly, weighs up to approximately 64 pounds (29 kg). Handles are provided on each side of the instrument to facil­itate lifting.
A two person lift is recommended to prevent injury.
The pump assembly weighs 25 pounds (11.5 kg) resulting in a final weight of 93 pounds (42.3 kg) with the column cover installed, but not including an optional AutoSampler.
The fraction collector arm is secured to prevent damage during shipping. The arm securing bracket should be removed at this time.
1. Loosen the bracket’s two thumbscrews along the sides of the arm (Figure 2-1).
Figure 2-1 Remove arm stowing bracket and spacer
2-1
ACCQPrep HP125
Note
Note
Section 2 Installation
2.2.1
Pump Installation
2. Push the arm to the left or right to remove the spacer.
3. Store the bracket and spacer. These parts should be rein­stalled if the system must be shipped again.
When you are ready to place the system, be sure it is situated in such a way that the power cord is accessible to disconnect in case of malfunction.
Be sure to move the two electrical connections and solvent tubing out of the way before sliding the pump assembly into the pump compartment.
To install the pump:
1. Remove the two pump retaining screws in the pump com­partment.
2. Align the pump assembly horizontally with the two notches facing the opening of the pump compartment (Figure 2-2).
Figure 2-2 Location of notches on the pump sled
2-2
3. Slide the pump assembly into the pump compartment. It may require a little force since it is metal on metal sliding together. If the force seems excessive, ensure there is noth­ing obstructing the pump assembly. Be sure to keep the electrical connections and tubing out of the way so they do not get pushed inside of the compartment (Figure 2-3).
Be sure to observe the top of the pump assembly as it is being inserted into the system. Make sure no wires from the case or pump assembly are being snagging.
Figure 2-3 Pump compartment with electrical connection
shown
4. When the pump assembly is most of the way in the pump compartment, connect the electrical connections on each side of the pump. First, connect the black connection on the left side. Ensure the tab on top of the connector is facing up before pushing it into the mating connector (Figure 2-4).
ACCQPrep HP125
Section 2 Installation
Figure 2-4 Black connection with tab facing up
Then, connect the white connection on the right side. Ensure the tab on top of the connector is facing up before pushing it into the mating connector (Figure 2-5).
Figure 2-5 White connection with tab facing up
2-3
ACCQPrep HP125
Note
Bulk head unions
Te e Tee
Section 2 Installation
5. Once the electrical connections are complete, push the pump assembly the rest of the way into the pump compart­ment until the holes in the front of the pump assembly are aligned with the corresponding holes in the case bottom.
Hold downs at the back of the pump may cause extra resistance for the last
6. To hold the pump in place, use the two hex screws, removed previously, and the hex wrench to secure the pump assembly (Figure 2-6).
Figure 2-6 Location of threaded holes, in the base of the
unit, and the hex wrench
2.2.2 Solvent Line Installation
1. The left two pump heads form the A solvent pump and the outlets are connected to a tee. The outlet of this tee con­nects to the left bulkhead union. Tighten with the end wrench.
2. The right two pump heads form the B solvent pump and the outlets are connected to a tee. The outlet tee on this side is connected to the pressure transducer in the middle of the assembly. The remaining connector on the pressure transducer must be connected to the right bulkhead union. Tighten this fitting with the 2-7).
1
/2” of travel.
1
/4” open
1
/4” open end wrench (Figure
Figure 2-7 Line connections on the pumps
2-4
ACCQPrep HP125
Note
Section 2 Installation
3. Connect the shorter FEP inlet solvent line to the left side pump’s PEEK tee. Slide the open side of the wrench (included) over the tubing and FEP fitting and make small turns as to not bend the tubing (Figure 2-8).
4. Connect the longer FEP inlet solvent line to the right side pump’s PEEK tee. Slide the open side of the wrench (included) over the tubing and FEP fitting and make small turns as to not bend the tubing (Figure 2-8).
Figure 2-8 Wrench used to tighten the FEP inlet line
5. Once complete, install the faceplate onto the unit by snap­ping the side mounted connectors into place.
2.2.3 Fluid Line Installation
The solvent lines are installed at the factory and include labels identifying the lines A1, A2, and A3 for the A solvents and line B1, B2, and B3 for the B solvents when using the Solvent Selector Valve Module.
1. Remove the two screws that secure the solvent lines for shipment.
2. Place the solvent lines in the desired containers.
2-5
ACCQPrep HP125
Note
Section 2 Installation
2.2.4 ACCQPrep Equipped with Optional ELSD
Teledyne ISCO recommends >99% pure nitrogen from a source that can deliver 2.5 SLPM at 60 to 70 psi.
Figure 2-9 Location of ELSD gas port (Nitrogen input line
circled)
The ACCQPrep ELSD system has several additional connections.
1. Install the ELSD P-trap vent assembly found in the acces­sory package (PN 3-250004) by placing the short tube into the port on the rear panel, orienting the vent as shown and
tightening the fitting nut finger tight plus a small amount more with a wrench (Figure 2-10).
Figure 2-10 Back of ACCQprep with optional ELSD
2-6
ACCQPrep HP125
P-Trap drain vent assembly drain line
Section 2 Installation
2. ELSD operation requires a carrier gas. To connect the car­rier gas to the ACCQPrep:
• Locate the
1
/8 inch O.D. FEP tubing (PN:023-0503-02)
from the accessory package.
• Push one end of the tubing into the NITROGEN INLET (Figure 2-9) port on the back of the system. The tubing should be fully seated in the port.
• Cut the tubing to length and connect the other end to the user-supplied carrier gas. An assortment of
1
/8 inch adapters are supplied in the accessory kit to complete the connection to your gas source.
3. The P-trap must be filled with fluid to prevent sample loss. To accomplish this, raise the drain tubing attached to the P-trap drain vent assembly above the instrument and place 10 mL of liquid, such as isopropyl alcohol, into the tube. Make sure the fluid level in the tubing doesn’t exceed the level of the instrument case top. If the tubing is raised too fast, fluid may flow out the top of the vent tube causing a spill. Lift it high enough so the fluid enters the P-trap drain (Figure 2-11).
Figure 2-11 Keep liquid level lower than the top of the
system
4. Route the end of the P-trap drain tube to a suitable waste
fluid collection container. Please be aware that as the tub­ing is lowered, several mL of isopropyl alcohol will run out of the tubing. This is normal and means that the P-trap is properly filled. Depending on your application, the P-trap fluid may need periodic replenishment to ensure maximum signal strength of the ELSD.
2-7
ACCQPrep HP125
Note
Note
CAUTION
Section 2 Installation
If accessible, the outlet end of the P-trap drain tube may be used to refill the P-trap.
5. Route the attached tubing from the ELSD exhaust port
away from the system. This will prevent unnecessary sol­vent vapor alarms.
The ELSD exhaust will contain fine particles of compound. If using outside of the hood, ensure that the exhaust port tubing is routed to an exhaust handling system that meets your safety and environmental requirements. Do not use tubing smaller than the exhaust tube. If the exhaust is restricted, some of the gas flow could be diverted out the P trap drain resulting in reduced sensitivity and the need to route the P trap drain to an exhaust. In normal operation, the exhaust gas is dry and does not require a waste collection container.
Discontinue use of the ACCQPrep if liquid is present at the Pump Drain. Contact Teledyne ISCO technical service for assistance with correcting the leak.
2.2.5 Priming Steps The system will require priming with the desired solvents. To prime the system:
1. Press the red switch, next to the front USB port, to the O position to boot up the system (Figure 2-12).
Figure 2-12 Front USB and On switch
2. Turn the prime valve to the P
RIME position (Figure 2-13).
N
2-8
Figure 2-13 Turn the valve to the Prime position
Note
• If the solvent select option is not installed, the system will immediately prime both solvent lines.
• If the solvent select option is installed, a dialog box opens when the valve is switched to the P The dialog box allows you to select which of the A solvents and B solvents will be primed.
• If you have not already assigned names to the A and B solvents, they can be named at this time using the drop downs. If the name you want isn’t listed, it can be added in the C completed at a later time.
3. Once priming is complete, a new screen will appear direct­ing you to turn the valve from the P R
UN position.
ACCQPrep HP125
Section 2 Installation
RIME position.
ONFIGURATION screen. This action can be
RIME position to the
The system will prime both pumps simultaneously. There is no method to prime A and B individually.
2.3 Installing the Manual Injection Port
Manual sample injection can be performed with the system even when equipped with an AutoInjector or AutoSampler.
If no AutoInjector or AutoSampler is installed, a luer injection port (209900002) is included in the accessory package. To install, place the fitting into the injection valve and tighten the nut snugly (Figure 2-14).
Figure 2-14 ACCQPrep with Manual Injection Luer Port installed
2-9
ACCQPrep HP125 Section 2 Installation
Connect the included check valve(209016629) to the inject valve waste line. Ensure that the arrow on the check valve points toward the waste container. This check valve ensures sample doesn’t run from the port when the injection syringe is removed.
If an AutoInjector or AutoSampler is installed and manual injection is also desired, install the included check valve (209016629) in the waste line from either the inject valve (if no AutoInjector or AutoSampler is installed) or the waste line from the sample load pump. Ensure that the arrow on the check valve points toward the waste container. This check valve ensures sample doesn’t run from the port when the injection syringe is removed.
2.4 Installing the AutoSampler
These instructions assume that the AutoSampler was purchased with a new ACCQPrep. In that case, the AutoInjector portion of the AutoSampler is already installed in the ACCQPrep. If not, please refer to installation instructions included with the AutoIn­jector.
To install the AutoSampler:
1. Carefully unpack the Z-Drive and remove the packing materials from the Y-axis arm (Figure 2-15).
Figure 2-15AutoSampler Module and Z-Drive
2-10
2. Find the Y-axis carriage on the arm of the AutoSampler Module. The Z-Drive will be attached to this carriage (Fig­ure 2-16).
Figure 2-16 Z-Drive mounted on the Y-axis carriage
Note
3. Remove the two screws from the Y axis carriage. Slide the Z-Drive onto the arm until the two holes align with the matching holes in the Y-axis carriage.
4. Using the two plastic thumbscrews, secure the Z-Drive to the carriage and finger tighten (Figure 2-17).
ACCQPrep HP125
Section 2 Installation
Figure 2-17 Z-Drive secured to the Y-axis carriage
5. Rotate the Z-Drive rotor back and forth to ensure that the Z-Drive moved up and down freely (Figure 2-18).
If the rotor does not move freely, check that the other cables are not interfering with the movement of the green probe cable.
2-11
ACCQPrep HP125
Wash station
Overflow drain
Waste line
Wash station supply line
Section 2 Installation
Figure 2-18 Z-Drive rotation
6. Mount the wash well by placing it into the receptacle located on the right-rear portion of the AutoSampler Mod­ule bed (Figure 2-19).
Figure 2-19 AutoSampler Module wash well with tubing attached (top tube is waste to port #2 while
the bottom tube is supply port #3)
2-12
7. The wash well comes pre-plumbed to the peristaltic pump ports. If disconnected in the future, it is important to con­nect the wash well waste tube (upper tube on wash well labeled 2) to port “2” of the peristaltic pump and connect the wash well supply tube (lower tube on wash well labeled
3) to port 3 of the peristaltic pump.
8. Connect the tube labeled “Wash Supply” to the tube labeled “1” connected to port “1” of the peristaltic pump on the back of the Autosampler Module. The free end of the tubing can be placed in the wash solution container or tee’d into a solvent supply line (Figure 2-20).
Note
The wash fluid peristaltic pump uses Pharm-A-Line tubing. Please ensure the wash fluid is compatible with this tubing, such as methanol.
Figure 2-20 AutoSampler Module peristaltic pump with tubing correctly attached
ACCQPrep HP125
Section 2 Installation
9. Connect the tube labeled “Wash Waste” to the tube labeled “4” connected to port “4” of the peristaltic pump on the back of the Autosampler Module. The free end of the tub­ing can be placed in the waste container or tee’d into an existing waste line (Figure 2-21).
Figure 2-21 Wash and waste tubing connections and labels
2-13
ACCQPrep HP125
Do not
extend length. See Step 11 for details.
Section 2 Installation
Auto Sampler Probe Wash Pump
1 – Wash Inlet 2 – From Wash Station 3 – To Wash Station 4 – Waste
Column Valve Optional
To Injection Valve
Auto Injector
Optional
To bottom column port
External
Detector
Sampler
Sampler
Power
Power
Auto
Auto
USBEthernet
USB
Check Valve
Sampler
Sampler
To
To
Auto
Auto
Waste
Wash Station
Fraction Collection
Solvent Level Sensing
Solvent Lines
Sample
Not Used
Waste line
Wash station supply
Needle Wash
Not Normally Used
Needle Wash Inlet Line
Main
Main
Power
Power
Circuit Breaker
Figure 2-22 Tubing diagram of the AutoSampler connected
to the ACCQPrep (See Appendix A, Figure A-1 for a larger diagram)
10. Place the AutoSampler Module on the right side of the ACCQPrep.
11. Connect the AutoSampler tubing labeled “To ACCQPrep” to the connection on the ACCQPrep’s rear panel labeled “To AutoSampler”. The length of this tubing is critical to con­trol the delay volume for fraction collection on the AutoS­ampler. The overall length of the tubing to the diverter valve should be 67” (170 cm).
12. Route the “To Waste” tubing to a suitable waste container or tee to either the Wash Waste Line from the AutoSam­pler Module (from step 8 above or seen in Figure 2-22) and/or the ACCQPrep waste line and injection valve waste line with the supplied tee(s).
Optional
External Gas
Not Normally Used
Drain
Drain
A1 A2 A3
A1 A2 A3
Solvent Level Sensing
Solvent Level Sensing
B1 B2 B3
B1 B2 B3
Waste
Waste Level
Level
Waste
Waste
Sense
Sense
Solvent Inlet
Solvent Inlet
J
A1
A1
A2
A2
A3
B
A
B
A
IN
IN
IN
IN
B3
B3
B1
B1
B2
B2
B4
B4
Repeat tubing for A1 Solvent as needed
Solvent inlet
valves
optional
If not used,
connect directly
to A and B
A1 Solvent
WASTE
2-14
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