Tektronix PIO-96J User manual

PIO-96J Parallel Digital I/O Board
User’s Manual
A GREATER MEASURE OF CONFIDENCE
WARRANTY
Hardware
Upon receiving notification of a defect in the Keithley Hardware during the warranty period, Keithley will, at its option, either repair or replace such Keithley Hard­ware. During the first ninety days of the warranty period, Keithley will, at its option, supply the necessary on site labor to return the product to the condition prior to the notification of a defect. Failure to notify Keithley of a defect during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Hardware
The portion of the product that is not manufactured by Keithley (Other Hardware) shall not be covered by this warranty, and Keithley shall have no duty of obligation to enforce any manufacturers' warranties on behalf of the customer. On those other manufacturers’ products that Keithley purchases for resale, Keithley shall have no duty of obligation to enforce any manufacturers’ warranties on behalf of the customer.
Software
Keithley warrants that for a period of one (1) year from date of shipment, the Keithley produced portion of the software or firmware (Keithley Software) will conform in all material respects with the published specifications provided such Keithley Software is used on the product for which it is intended and other­wise in accordance with the instructions therefore. Keithley does not warrant that operation of the Keithley Software will be uninterrupted or error-free and/ or that the Keithley Software will be adequate for the customer's intended application and/or use. This warranty shall be null and void upon any modification of the Keithley Software that is made by other than Keithley and not approved in writing by Keithley.
If Keithley receives notification of a Keithley Software nonconformity that is covered by this warranty during the warranty period, Keithley will review the conditions described in such notice. Such notice must state the published specification(s) to which the Keithley Software fails to conform and the manner in which the Keithley Software fails to conform to such published specification(s) with sufficient specificity to permit Keithley to correct such nonconfor­mity. If Keithley determines that the Keithley Software does not conform with the published specifications, Keithley will, at its option, provide either the programming services necessary to correct such nonconformity or develop a program change to bypass such nonconformity in the Keithley Software. Failure to notify Keithley of a nonconformity during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Software
OEM software that is not produced by Keithley (Other Software) shall not be covered by this warranty, and Keithley shall have no duty or obligation to enforce any OEM's warranties on behalf of the customer.
Other Items
Keithley warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
Items not Covered under Warranty
This warranty does not apply to fuses, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
Limitation of Warranty
This warranty does not apply to defects resulting from product modification made by Purchaser without Keithley's express written consent, or by misuse of any product or part.
Disclaimer of Warranties
EXCEPT FOR THE EXPRESS WARRANTIES ABOVE KEITHLEY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD­ING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEI­THLEY DISCLAIMS ALL WARRANTIES WITH RESPECT TO THE OTHER HARDWARE AND OTHER SOFTWARE.
Limitation of Liability
KEITHLEY INSTRUMENTS SHALL IN NO EVENT, REGARDLESS OF CAUSE, ASSUME RESPONSIBILITY FOR OR BE LIABLE FOR: (1) ECONOMICAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES, WHETHER CLAIMED UNDER CONTRACT, TORT OR ANY OTHER LEGAL THEORY, (2) LOSS OF OR DAMAGE TO THE CUSTOMER'S DATA OR PROGRAM­MING, OR (3) PENALTIES OR PENALTY CLAUSES OF ANY DESCRIPTION OR INDEMNIFICATION OF THE CUSTOMER OR OTHERS FOR COSTS, DAMAGES, OR EXPENSES RELATED TO THE GOODS OR SERVICES PROVIDED UNDER THIS WARRANTY.
Keithley Instruments, Inc. 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168
1-888-KEITHLEY (534-8453) • www.keithley.com
Sales Offices: BELGIUM: Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02-363 00 40 • Fax: 02/363 00 64
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4/02
PIO-96J
Parallel Digital I/O Board
User’s Manual
©1997, 1999 Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Fifth Printing, April 2001
Document Number: 97930 Rev. E
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revi­sions, contain important change information that the user should incorporate immediately into the manual. Addenda are num­bered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 97930)................................................................................................... July 1997
Revision B (Document Number 97930) .............................................................................................. August 1997
Addendum B (Document Number 24694)...................................................................................... November 1997
Revision C (Document Number 97930) ................................................................................................... July 1998
Revision D (Document Number 97930)......................................................................................... December 1999
Revision E (Document Number 97930) ................................................................................................. April 2001
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand and product names are trademarks or registered trademarks of their respective holders.

Safety Precautions

The following safety precautions should be observed before using this product and any associated instrumentation. Although some in­struments and accessories would normally be used with non-haz­ardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recog­nize shock hazards and are familiar with the safety precautions re­quired to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection pro­vided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, for ensuring that the equipment is operated within its specications and operating limits, and for en­suring that operators are adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instru­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating properly, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are de­scribed in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as de­scribed in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O sig­nals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-volt­ages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O con­nections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test xtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect
that hazardous voltage is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are pre­vented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human con­tact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of
the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When con­necting sources to switching cards, install protective devices to lim­it fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connect­ed to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power dis­connect device must be provided, in close proximity to the equip­ment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jump­ers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the com­mon side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specications and operating instructions or the safety of the equip­ment may be impaired.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as dened in the specications and operating informa­tion, and as shown on the instrument or test xture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against re hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test xture, keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
5/02
If or is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should re­fer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or mea­sure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and re, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instru­ments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments ofce for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and operation is af­fected, the board should be returned to the factory for proper cleaning/servicing.

Table of Contents

1 General Description
Features and operating characteristics ............................................................................................................... 1-2
Supporting software ........................................................................................................................................... 1-3
2 Installation
Overview ............................................................................................................................................................ 2-2
Inventorying required installation resources ...................................................................................................... 2-2
Installing the DriverLINX software and documentation ................................................................................... 2-2
Configuring your installation ............................................................................................................................. 2-4
Preparing and installing your board ................................................................................................................... 2-5
Unwrapping and inspecting your board ..................................................................................................... 2-5
Physically configuring your board ............................................................................................................. 2-5
Installing the needed interface cables ........................................................................................................ 2-7
Installing your board in the computer ...................................................................................................... 2-11
Checking your installation ............................................................................................................................... 2-12
I/O bit tests ....................................................................................................................................................... 2-12
General information ................................................................................................................................. 2-12
Output set test ........................................................................................................................................... 2-15
Input read test ........................................................................................................................................... 2-17
Connecting the board to your external circuits ................................................................................................ 2-18
Identifying I/O connector pin assignments for the PIO-96J .................................................................... 2-18
Connecting I/O cables and interface accessories ..................................................................................... 2-19
3 Programming
4 Applications
Monitoring contact closure at an input ............................................................................................................... 4-2
Eliminating contact bounce ................................................................................................................................ 4-3
Boosting relay drive current ............................................................................................................................... 4-3
i
5 Troubleshooting
Introduction ........................................................................................................................................................ 5-2
Identifying symptoms and possible causes ......................................................................................................... 5-2
Getting error information from DriverLINX ...................................................................................................... 5-3
DriverLINX Event Viewer ......................................................................................................................... 5-3
Device initialization error messages ........................................................................................................... 5-4
Testing the board and host computer .................................................................................................................. 5-4
Testing the accessory slot and I/O connections .................................................................................................. 5-5
Technical support ............................................................................................................................................... 5-6
A Specifications
B I/O Address Map
Control word register ......................................................................................................................................... B-4
ii

List of Illustrations

2 Installation
Figure 2-1 Component locations .................................................................................................................................. 2-6
Figure 2-2 Base address switch values ........................................................................................................................ 2-7
Figure 2-3 Cable clamp on the mounting plate of a PIO-96J board ............................................................................ 2-8
Figure 2-4 Cabling in place on a PIO-96J board ......................................................................................................... 2-8
Figure 2-5 Cable clamp securing single cable ............................................................................................................. 2-9
Figure 2-6 Cabling taped to show shield boundary ..................................................................................................... 2-9
Figure 2-7 Cabling wrapped with jacket to tape boundary ........................................................................................ 2-10
Figure 2-8 Jacket trimmed with scissors to make 1/2-inch flaps ............................................................................... 2-10
Figure 2-9 Jacket with flaps folded back to expose shield surface ............................................................................ 2-10
Figure 2-10 Cabling reconnected, placing shield surface in line with clamp .............................................................. 2-10
Figure 2-11 Detail of clamped cable showing installed jacket .................................................................................... 2-11
Figure 2-12 An AIO Panel example ............................................................................................................................ 2-12
Figure 2-13 DIO channel tab example ......................................................................................................................... 2-13
Figure 2-14 Configuring the digital I/O channels as inputs and outputs ..................................................................... 2-14
Figure 2-15 Configuring channel 0 for output bit pattern A ........................................................................................ 2-14
Figure 2-16 An AIO Panel example ............................................................................................................................ 2-15
Figure 2-17 Configuring the digital I/O channels as inputs and outputs ..................................................................... 2-16
Figure 2-18 Configuring channel 0 for output bit pattern A ........................................................................................ 2-16
Figure 2-19 Configuring channel 0 for output bit pattern B ........................................................................................ 2-17
Figure 2-20 Board I/O connector pinout ...................................................................................................................... 2-18
Figure 2-21 Using cables and accessories ................................................................................................................... 2-19
4 Applications
Figure 4-1 Contact-closure monitoring at an input of a PIO-96J board ...................................................................... 4-2
Figure 4-2 De-bounce circuit for an input of a PIO-96J board .................................................................................... 4-3
Figure 4-3 NPN transistor relay control for an output of a PIO-96J board ................................................................. 4-3
iii
iv

List of Tables

2 Installation
Table 2-1 Description of manufactured cables and accessories ............................................................................... 2-19
4 Applications
Table 4-1 Resistor network connections .................................................................................................................... 4-2
5 Troubleshooting
Table 5-1 Troubleshooting information ..................................................................................................................... 5-2
A Specifications
Table A-1 Digital input/output specifications ............................................................................................................ A-2
Table A-2 Input parameter specifications .................................................................................................................. A-2
Table A-3 Output parameter specifications ................................................................................................................ A-2
Table A-4 General specifications ............................................................................................................................... A-3
B I/O Address Map
Table B-1 I/O address locations ................................................................................................................................. B-2
Table B-2 I/O address map for a PIO-96J .................................................................................................................. B-3
Table B-3 Bit assignments for a control word register .............................................................................................. B-4
v
1

General Description

1-2 General Description PIO-96J User’s Manual
This manual contains information and instructions for handling and using the PIO-96J board.
To follow the information and instructions contained in this manual, you must be familiar with data-acquisition principles, with your application, with your computer, and with the Windows 95/98/NT operating system. The manual is organized as follows:
Section 1 provides an overview of the hardware and descriptions of features, applications, supporting software, and accessories.
Section 2 describes how to do the following:
-
Install the DriverLINX software and the documentation.
Unpack, set up, and install the board.
-
-
Configure and check the installation.
Use accessories to connect the board to external circuits.
-
Section 3 describes typical applications.
Section 4 briefly describes the need to program through the DriverLINX interface—provided with your board—and tells how to access the extensive DriverLINX documentation.
Section 5 describes how to isolate common problems, how to troubleshoot your system, and
how to obtain technical support.
Appendix A contains specifications.
Appendix B describes the I/O registers, for background reference only (you program the
PIO-96J board through the DriverLINX interface, not at the register-level).
®

Features and operating characteristics

The PIO-96J is a 96-line parallel, digital I/O interface board designed for IBM computers and compatibles. The software currently supplied with these boards requires the Windows microprocessor),
The PA and PB ports are byte-wide (8-bits) and configurable as inputs or outputs. The PC port is also byte-wide but can be divided into two separate 4-bit ports: PC lower and PC upper (each of which can be set up as either inputs or outputs). The PIO-96J emulates mode 0 of the Intel 8255 Programmable Peripheral Interface (PPI) as set by its control register. On power-up or whenever the computer’s Hardware Reset line is asserted, all ports are cleared and set in a digital-input mode.
The PIO-96J uses 16 consecutive I/O addresses within the PC’s I/O address space. The base address of the PIO-96J board is set by a base address switch. More than one PIO-96J may be installed in a single computer. However, each installed PIO-96J uses 16 I/O addresses (base address +0 through Base Address +15), and no two boards can use the same address.
The computer power supplies provide the +5V power for the I/O connectors. The computer provides this power for use in external applications such as the addition of pull-up resistors. The +5V supply may also be used to power external accessories, as long as you observe the total­available-power limits of your computer and ensure that the total connector pins’ current is limited to less than 1A. Do Not Connect the +5V Outputs to an external +5V Supply.
95/98/NT operating system and a compatible microprocessor (preferably a Pentium
®
PC series
PIO-96J User’s Manual General Description 1-3
I/O connections for each port use a 50-pin, 0.1 inch header connector. This configuration assures maximum shielding and minimum cross-talk by placing a ground wire in the cable between each I/O conductor. The mating connector socket is the 3M 3425-6050 (one required for each 24-bit port), or you may purchase a 24 inch cable with connectors on both ends (part number CACC-2000). Longer cables are available by specifying part number CACC-20NN, where NN is the number of feet added to the standard two-foot cable.
General areas of application for the PIO-96J include all parallel-digital I/O requirements such as communicating with peripherals, operating relays, and reading switch inputs.

Supporting software

DriverLINX software is supplied by Keithley with the PI0-HV board. DriverLINX provides convenient interfaces to configure and set I/O bits without register-level programming.
Most importantly, however, DriverLINX supports those programmers who wish to create custom applications using Visual C/C++, Visual Basic, or Delphi. DriverLINX accomplishes foreground and background tasks to perform data acquisition. The software includes memory and data buffer management, event triggering, extensive error checking, and context sensitive online help.
More specifically, DriverLINX provides application developers a standardized interface to over 100 services for creating foreground and background tasks for the following:
Analog input and output
Digital input and output
Time and frequency measurement
Event counting
Pulse output
Period measurement
In addition to basic I/O support, DriverLINX also provides:
uilt-in capabilities to handle memory and data buffer management
B
A selection of starting and stopping trigger events, including pre-triggering, mid-point triggering and post-triggering protocols
Extensive error checking
Context-sensitive on-line help system
DriverLINX is essentially hardware independent, because its portable APIs work across various operating systems. This capability eliminates unnecessary programming when changing operating system platforms.
2

Installation

2-2 Installation PIO-96J User’s Manual

Overview

This section describes the following:
Inventorying installation resources
Installing the DriverLINX software needed to operate your PIO-96J board and all documen-
tation for the board and software
Configuring the installation in software
Unpacking and inspecting the board, physically configuring the board, installing cables to
the board, and then installing the board in your computer
Checking the installation
Making system connections
NOTE
Install the DriverLINX software before installing the PIO-96J board. Otherwise, the device drivers will be more difficult to install.

Inventorying required installation resources

Before installing DriverLINX and the board, do the following
1. Inventory your PIO-96J board’s configuration settings.
2. Determine the resources that your PIO-96J board requires.
3. Inventory your computer’s resources already allocated to other installed devices.
4. Determine whether your computer has sufficient resources for your PIO-96J board.
5. Determine whether your PIO-96J board can use your computer’s free resources.
NOTE
The DriverLINX Installation and Configuration Guide, Chapter 1, amplifies the inventory process in checklist items 1-5. (Ignore the rest of the checklist items for now.) To display this manual from your Driv­erLINX PIO Series CD-ROM, open the Windows Explorer, then dou­ble click on X:\Drvlinx4\Docs\Instconf.pdf , where X the CD-ROM drive. Acrobat Reader must already be installed on the other system. If necessary, you can first install Acrobat Reader directly from the CD-ROM by double clicking
= the letter of
X:\Acrobat\setup.exe
.

Installing the DriverLINX software and documentation

NOTE
This section discusses installation of drivers, interfaces, and documentation. The component installation options provided by the DriverLINX setup program are as follows:
Install Drivers
your hardware and running third-party data-acquisition applications that require DriverLINX.
Even if DriverLINX versions other than the PIO Series version are al­ready installed on your system, you must also install the PIO Series DriverLINX version. In the process, some DriverLINX capabilities shared by all boards may be upgraded (test utilities, for example).
— This required component installs only the files you need for configuring
PIO-96J User’s Manual Installation 2-3
Install Interfaces
you will need to develop custom applications for DriverLINX using C/C++, Visual Basic, and Delphi.
Install Documentation
DriverLINX that you can read, search, and print using the Adobe Acrobat Reader.
Install Acrobat
DriverLINX electronic documentation.
Install the DriverLINX software and board as follows:
1. Place the DriverLINX PIO Series CD-ROM in your drive and wait a few seconds. On most systems, setup starts automatically. If not, run the setup.exe file, found in the root directory of the CD-ROM.
A DriverLINX Browser Introduction screen appears. Thereafter, the DriverLINX CD Navi­gator screen appears automatically after waiting a few seconds or after clicking ‘Next’.
NOTE On the DriverLINX CD Navigator and other DriverLINX Browser
— This optional component installs the files and example programs that
— This optional component installs electronic documentation for
— This optional component installs the Adobe Acrobat Reader for the
screens, place the cursor over a menu item to see an explanation. A star next to a menu item means that it was selected previously.
Before continuing with this installation, Keithley suggests clicking Read Me First on the DriverLINX CD Navigator and reviewing the brief information that appears.
2. On the DriverLINX CD Navigator screen, click Install DriverLINX. An Install These DriverLINX Components screen appears.
3. Click Install Drivers, and then follow the series of on-screen instructions. When done, the Install These DriverLINX Components screen reappears.
4. If you do not plan to develop custom application software for a PIO board, then skip to Step 5. If you do plan to develop custom application software, you must install DriverLINX interfaces before writing the software. Install them now by clicking ‘Install Interfaces’ and following the series of on-screen instructions. When done, the Install These DriverLINX Components screen reappears.
5. Click Install Documentation and follow the series of on-screen instructions. This step installs the manuals. When done, the Install These DriverLINX Components screen reappears.
6. If Acrobat Reader is not already installed on your system, install it now. You need Acrobat Reader to read the manuals, a section of which you must access in step 9. Click on Install Acrobat and follow the series of on-screen instructions. When done, the Install These DriverLINX Components screen reappears.
7. Click Exit. Then, on the screen that appears saying “Thank you for using DriverLINX,” click Done. The System Settings Changed dialog box appears.
8. On the System Settings Changed dialog box, click ‘No’. (The system will be rebooted and configured later under “Configuring your installation.”) The screen returns to the Windows desktop.
9. Print out one section of a DriverLINX manual that you will briefly review later during sys­tem configuration. Proceed as follows:
a. Under Programs DriverLINX Keithley in the Start menu, click On-line
Manuals. A menu document appears.
b. In the menu document, scroll until you find the major category Configuration.
+ 38 hidden pages